Influence of pores on the surface microcompression mechanical response of thermal barrier coatings fabricated by atmospheric plasma spray—Finite element simulation

Surface microcompression is a very important technique to characterize the mechanical properties of film and coating systems. In this paper, surface microcompression simulation for La₂Zr₂O₇ (LZ) thermal barrier coatings (TBCs) was implemented by finite element method, especially, the influence of pores on the surface microcompression mechanical response of the thermal barrier coatings fabricated by atmospheric plasma spray (APS) was focused on. The simulation results indicate that the pores not only affect the stress distribution beneath the contact area between the indenter and coating surface, but also affect the shape of the force-displacement curve and the plastic deformation behavior of TBCs. The micromechanism was discussed in detail in this study. At the same time, by using the surface microcompression technique, a new direction or method was proposed to characterize the pore content of the coating quantitatively.     

Double-ceramic-layer thermal barrier coatings based on La2(Zr0.7Ce0.3)2O7/La2Ce2O7 deposited by electron beam-physical vapor deposition

Double-ceramic-layer (DCL) thermal barrier coatings (TBCs) of La₂(Zr_0.7Ce_0.3)₂O₇ (LZ7C3) and La₂Ce₂O₇ (LC) were deposited by electron beam-physical vapor deposition (EB-PVD). The composition, interdiffusion, surface and cross-sectional morphologies, cyclic oxidation behavior of DCL coating were studied. Energy dispersive spectroscopy and X-ray diffraction analyses indicate that both LZ7C3 and LC coatings are effectively fabricated by a single LZ7C3 ingot with properly controlling the deposition energy. The chemical compatibility of LC coating and thermally grown oxide (TGO) layer is unstable. LaAlO₃ is formed due to the chemical reaction between LC and Al₂O₃ which is the main composition of TGO layer. Additionally, the thermal cycling behavior of DCL coating is influenced by the interdiffusion of Zr and Ce between LZ7C3 and LC coatings. The failure of DCL coating is a result of the sintering of LZ7C3 coating surface, the chemical incompatibility of LC coating and TGO layer and the abnormal oxidation of bond coat. Since no single material that has been studied so far satisfies all the requirements for high temperature applications, DCL coating is an important development direction of TBCs.     

The study on porosity and thermophysical properties of nanostructured La2Zr2O7 coatings

Lanthanum-zirconium nano-powders were synthesized by molten salts method. Nanostructured lanthanum-zirconium coatings were deposited by air plasma spraying. Scanning electron microscopy and X-ray diffraction were carried out to analyze the as-sprayed coatings and powders. The pore size distribution and buck density of coatings were identified by mercury intrusion porosimetry. The thermophysical properties of the nanostructured coatings were also examined through laser flash technique and differential scanning calorimetry. The results demonstrate that the as-sprayed nanostructured coatings consist of the pyrochlore-type phase. The as-sprayed nanostructured lanthanum-zirconium coatings have a very low porosity. The thermal conductivity of the as-sprayed nanostructured lanthanum-zirconium coating is lower than that of the conventional coating between 200 °C and 950 °C, but when the temperature between 950 °C and 1300 °C, the result is reverse.     

High performance nanostructured ZrO2 based thermal barrier coatings deposited by high efficiency supersonic plasma spraying

In this paper, the nanostructured zirconia (ZrO₂) based thermal barrier coatings (TBCs) deposited by high efficiency supersonic atmospheric plasma spraying (SAPS), were described. The phase composition, microstructure, thermal conductivity and thermal shock resistance of as-sprayed coating were studied. The results revealed that the as-sprayed coating was composed of tetragonal zirconia and consisted of some unmelted nanoparticles (30-50 nm) and nanograins (60-110 nm), and the latter was the main microstructure of the coating. The nanograins and homogeneously distributed micro-cracks of coating resulted in not only low thermal conductivity, but also high thermal cycling lives. Besides, the failure process of coating during thermal cycles was also investigated in the present work.     

Combustion synthesis and photoluminescence of Eu, Dy-doped La2Zr2O7 nanocrystals

A facile and energy saving sol-gel combustion method has been used to prepare La₂Zr₂O₇ nanocrystallines. The pyrochlore La₂Zr₂O₇ nanocrystals have been obtained at a relatively low temperature with the grain size ranging from 45 to 70 nm. Eu³⁺ and Dy³⁺ have been introduced into the La₂Zr₂O₇ crystal structure, respectively, and the intense photoluminescence was observed. The relative intensity of electric dipole transition and magnetic dipole transition is considered for luminescence emission both of Eu³⁺ and Dy³⁺. The dependence of luminescence intensity on dopant concentration and the effect of Dy³⁺ co-doping on Eu³⁺ luminescence are also discussed.     

高性能涂层材料La2Zr2O7的反射偏振光谱特性

稀土锆酸盐(RE₂Zr₂O₇,RE为稀土元素)体系材料具有热导率低、高温相结构稳定、抗化学腐蚀和价格相对低廉等优势,近年来在热障涂层、环境障涂层和核防护涂层等领域得到广泛而深入的应用,获得了广泛关注。然而,目前对该涂层材料的研究主要还是集中在热学、力学及电学性能等,对光学性能特别是反射光的偏振特性研究则鲜见报道。以锆酸镧(La₂Zr₂O₇)为代表,系统研究了稀土锆酸盐光学偏振特性,特别分析了材料表面属性与光学偏振特性的对应关系。实验中利用固相反应法分别合成制备了La₂Zr₂O₇粉体和致密块体材料,并利用XRD(X-ray diffraction),Raman spectra和SEM (scanning electron microscope)等分析表征其微观结构,结果显示制备的La₂Zr₂O₇材料为立方焦绿石相结构。在光学性能...     

Preparation and characteristics of three-layer YSZ-(YSZ/Al2O3)-YSZ TBCs

Novel three-layer YSZ-(YSZ/Al₂O₃)-YSZ (6 wt.% Y₂O₃ partially stabilized ZrO₂) thermal barrier coatings (TBCs) were successfully prepared on Ni-based superalloy substrate using composite sol-gel and pressure filtration microwave sintering (PFMS) techniques. The coatings were evaluated for the cyclic oxidation resistance, thermal barrier effect and the presences of phases and microstructures. FE-SEM results indicate that the coatings were dense and crack-free. The coatings maintained their structural integrity when they were exposed at 1100 for 100 h. They exhibited superior oxidation resistance, spallation resistance and thermal insulation property compared with single-layer YSZ coatings. Moreover, the detailed mechanisms were discussed in order to understand the improved performance of the three-layer TBCs.     

Graded finite element simulation of thermal stress in inhomogeneous high-Tc superconductor

YBa₂Cu₃O_y is an orthotropic material with different material properties in a, b and c directions, such as Young’s modulus, coefficient of thermal expansion (CTE), and thermal conductivity. It is assumed that the material properties of inhomogeneous high temperature superconductor (HTS) vary with different height coordinate and temperature. A model is presented in this paper to calculate the thermal stress of inhomogeneous HTS when temperature decreases from ambient to operating conditions (cryogenic temperatures). By fitting a second order polynomial to the experimental data, value of the material properties of inhomogeneous HTS can be obtained. Then, through the proposed graded finite element method, the coupled thermo-mechanical equations were solved numerically. The numerical results show that the temperature profiles distribute the function of time after soaking. It is notable that the temperature profile reaches steady in a very short period of time, so the thermal stress suddenly increases to a very high level for a bulk superconductor. It is also shown that the closer to the sample internal region it is, the larger the heat fluxes are. Besides, the maximum tensile stresses, i.e. the peeling stresses, occur near bottom corner of inhomogeneous HTS. It is intended that the model presented in this paper could be useful to researchers who are interested in mechanical properties of inhomogeneous HTS.     

La2Zr2O7:Eu3+纳米棒的合成、表征及其荧光性能

采用传统固相法和水热法成功地制备出棒状La₂Zr₂O₇:Eu³⁺荧光粉. 利用X射线粉末衍射仪、透射电镜和荧光光谱仪等分析了产物的结构、形貌和发光特性. 结果表明红色荧光粉La₂Zr₂O₇:Eu³⁺有良好的晶相,属于立方结构,空间点群为Fd3m; 其形貌主要为纳米棒, 平均直径约47 nm, 长度为50～700 nm. 并对纳米棒的生长机理进行了探讨. 在466 nm蓝光激发下,La₂Zr₂O₇:Eu³⁺荧光粉能发射出Eu³⁺的特征红色荧光,发射主峰位于616 nm处,归属于Eu³⁺的⁵DO_→⁷F2_{超灵敏电偶极跃迁.此外,在产物的发射光谱中能够观察到⁵D}1_→⁷FJ _{(J=0, 1, 2)跃迁和⁵D}1_→⁷FJ _{(J=1, 2, 4)跃迁的劈裂峰,这说明Eu³⁺处在低对称性的晶体场格位中.}     

Influence of processing variables on the formation of La2Zr2O7 in transferred arc plasma torch processing

The transferred arc plasma (TAP) torch process has various noteworthy features such as extremely high temperatures, low environmental impact and short processing time which makes it the most suitable technique for synthesizing ceramic composite materials. Furthermore, it is a direct two-step technique which by its virtue of high temperature and power density paves way for high production rate. Hence in this study, an effort has been made to utilize the TAP torch processing technique for the bulk production of La₂Zr₂O₇ with time effectiveness from the mixture of La₂O₃ and ZrO₂ powders (1:2 mol ratios) which were ball milled for 4 h. For this purpose, transferred arc plasma torch was specially designed in laboratory scale level and the operating parameters were optimized in order to achieve maximum La₂Zr₂O₇ formation efficiency. In this study, the phase and microstructure formation of the processed samples was analyzed via X-ray diffraction (XRD) and scanning electron microscope (SEM) images respectively. Moreover, EDX analysis was incorporated to highlight the superior influence of the longer processing time on the stoichiometric ratio of ZrO₂/La₂O₃ in the processed sample as against input power and the gas flow rate.     

铀在Nd_2Zr_2O_7烧绿石中的固溶量及重离子辐照效应

Nd_2Zr_2O_7烧绿石因其稳定的物理化学性质和辐照稳定性可以作为高放废物中锕系核素的固化基材.通过溶胶凝胶—喷雾热解—高温烧结方法制备了含铀的Nd_2Zr_2O_7烧绿石固化体;开展了Nd_2Zr_2O_7和Nd_(1.9)U_(0.1)Zr_2O_7固化体的重离子辐照实验,辐照剂量为1 dpa和3 dpa;利用X射线衍射和Raman光谱对固化体结构进行了分析.研究发现铀在Nd_2Zr_2O_7烧绿石体系的固溶量仅为10 at%,高价态铀掺杂导致固化体结构向无序化转变.重离子辐照实验表明, Nd_2Zr_2O_7烧绿石基材具有较高的抗辐照稳定性;而Nd_(1.9)U_(0.1)Zr_2O_7在较低辐照剂量下,固化体烧绿石体系结构破坏,重离子辐照诱导固化体结构转变为更加无序化的萤石结构.低固溶量和抗辐照能力减弱主要是由于锕系核素烧绿石固化体的结构无序化所致.     

第一性原理模拟U在Gd2Zr2O7烧绿石中的固溶

采用第一性原理密度泛函理论模拟U在Gd₂Zr₂O₇烧绿石中的固溶,在低浓度U掺杂时,Gd₂Zr₂O₇烧绿石保持烧绿石结构;随着U掺杂浓度增加,Gd₂(Zr_{2-y}U_y)O₇和(Gd_{2-y}U_y)Zr₂O₇体系的晶格常数发生线性变化．计算结果表明,由于总能较低,U原子更偏向于替代无序换位后Gd₂Zr₂O₇晶格中B位的Gd原子．     

Influence of Co(CH3COO)2 concentration on thermal emissivity of coatings formed on titanium alloy by micro-arc oxidation

Ceramic thermal protection coatings on Ti6Al4V alloy were achieved by micro-arc oxidation (MAO) in the presence of Co(CH₃COO)₂. The morphology, crystallographic structure and chemical composition of the coating were characterized by various techniques. The thermal emission of the coating was measured by Fourier transform spectrometer apparatus. The bonding strength between the coating and substrate was studied, together with the thermal shock resistance of the coating. The results indicate that the content of Co in the coating layer significantly affects its thermal emissivity. Higher concentration of Co(CH₃COO)₂ in electrolytes leads to more Co ions into the coating, which enhances the emissivity of the coating. All the coatings show bonding strength higher than 10 MPa. In addition, the coating remains stable over 40 cycles of thermal shocking. The coating formed at 4 g/L Co(CH₃COO)₂ displays an average spectral emissivity value more than 0.9 and bonding strength about 10.4 MPa.     

Preparation and characterization of nickel nano-Al2O3 composite coatings by sediment co-deposition

Ni-Al₂O₃ composite coatings were prepared by using sediment co-deposition (SCD) technique and conventional electroplating (CEP) technique from Watt's type electrolyte without any additives. The microstructure, hardness, and wear resistance of resulting composites were investigated. The results show that the incorporation of nano-Al₂O₃ particles changes the surface morphology of nickel matrix. The preferential orientation is modified from (2 0 0) plane to (1 1 1) plane. The microhardness of Ni-Al₂O₃ composite coatings in the SCD technique are higher than that of the CEP technique and pure Ni coating and increase with the increasing of the nano-Al₂O₃ particles concentration in plating solution. The wear rate of the Ni-Al₂O₃ composite coating fabricated via SCD technique with 10 g/l nano-Al₂O₃ particles in plating bath is approximately one order of magnitude lower than that of pure Ni coating. Wear resistance for SCD obtained composite coatings is superior to that obtained by the CEP technique. The wear mechanism of pure Ni and nickel nano-Al₂O₃ composite coatings are adhesive wear and abrasive wear, respectively.     

Vibrational and dielectric properties of La2Hf2O7 : Experiment and theory

The physical origin of the static dielectric constant and its relationship with lattice dynamics of La₂Hf₂O₇are studied by combining infrared spectroscopy and density functional perturbation theory (DFPT). Both La and Hf show obvious effective charge anomaly which is attributed to the hybridization between 2p states of the oxygen and 5d states of the cations, indicating a mixed covalent-ionic bonding between the cations and the oxygen. The dielectric response is determined by seven infrared phonon modes and the static dielectric constant extracted from infrared reflection spectrum is in close agreement with DFPT calculation. Both experiment and theory reveal that most of the contributions to the static dielectric constant are dominated by three infrared phonon modes at 137, 172 and 297 cm⁻¹. Two of them (172 and 297 cm⁻¹) are from the displacements of oxygen atoms inside HfO₆ octahedra and the other one (137 cm⁻¹) is from the bending of La₂O′ chain. This result indicates that the origin of the static dielectric constant of La₂Hf₂O₇ is directly connected with the two interpenetrating sub-networks of pyrochlore structure (HfO₆ octahedra and La₂O′ chain).     

Finite element analysis of the thermal residual stress distribution in the interphase of unidirectional fiber-reinforced resin matrix composites

By means of three-dimensional finite element method (FEM) which is based upon the micro-mechanical model of fiber-reinforced composites, this paper selects representative volume elements and studies the effect of the five factors, namely, cooling rate, matrix elasticity modulus, fiber elasticity modulus, interphase elasticity modulus and fiber volume fraction, on the interphase thermal residual stress and its distribution law in epoxy resin NPEF-170/unidirectional glass fiber composites. The results indicate that thermal residual stress is mainly distributed on the fiber and the matrix of neighboring interphase; the thermal residual stress on the fiber and the matrix declines as the distance to the interphase layer grows; and it tends to zero at the distance of 1.5 times the radius of the fiber away from the interphase. The increase in any of the four factors, namely, cooling rate, matrix elasticity modulus, fiber elasticity modulus, and fiber volume fraction would trigger the rise of thermal residual stress in epoxy resin NPEF-170/unidirectional glass fiber composites. The additional flexible interphase layer can eliminate and transfer thermal residual stress effectively, whose effectiveness mainly depends on the difference between interphase elasticity modulus and fiber elasticity modulus.     

IR investigation of the interaction of deuterium with Ce0.6Zr0.4O2 and Cl-doped Ce0.6Zr0.4O2

The interaction of deuterium with Ce_0.6Zr_0.4O₂, synthesised by a co-precipitation technique, is discussed on the basis of the sample's bulk and surface composition and the presence of trace amounts of silicon. Redox cycling resulted in surface cerium enrichment, which, however, only moderately affected the interaction of the material with D₂. Addition of a trace amount of chloride ion to the oxide surface promoted both H/D scrambling and vacancy creation. Chloride ion was also found to prevent the surface cerium enrichment induced by redox cycling.     

金属纳米颗粒在Lu_2O_3薄膜中的应变场分析

利用有限元分析法对镶嵌在Lu2O3薄膜中的Au、Cu、Pt、Co金属纳米颗粒的应变场分布进行分析.分析表明:金属纳米颗粒在生长过程中受Lu2O3薄膜的压缩应力作用,从而在纳米颗粒内部和表面产生相应应变,应变分布与金属纳米颗粒的杨氏模量和泊松比有关.杨氏模量大的金属纳米颗粒表面应变和内部应变差异较大;而杨氏模量小的金属纳米颗粒内外应变差相对较小.随着金属纳米颗粒在基体材料内部不断生长,其受到的偏应变也逐渐增大.金属纳米颗粒生长过程中的这种偏应变的存在和变化将极大地影响其内部晶格结构和表面形貌,进而影响金属纳米颗粒的性能.     

Comparative study of thermal stability and crystallization kinetics of 70B2O3-30Bi2O3 and 70B2O3-30PbO glasses

Glasses with compositions 70B₂O₃-30Bi₂O₃ and 70B₂O₃-30PbO have been prepared and studied by differential thermal analysis (DTA). The crystallization kinetics of the glasses were investigated under non-isothermal conditions. From the dependence of glass-transition temperature (T_g) on heating rate, the activation energy for the glass transition was derived. Similarly the activation energy of the crystallization process was determined. Thermal stability of these glasses were achieved in terms of the characteristic temperatures, such as glass-transition temperature, T_g, onset temperature of crystallization, T_in, temperature corresponding to the maximum crystallization rate, T_p, beside the kinetic parameters, K(T_g) and K(T_p). The results revealed that 70B₂O₃-30PbO is more stable than 70B₂O₃-30Bi₂O₃. The crystallization mechanism is characterized for both 70B₂O₃-30Bi₂O₃ and 70B₂O₃-30PbO glasses (kinetic exponent n=2.06 for 70B₂O₃-30Bi₂O₃, and n=3.03 for 70B₂O₃-30PbO). The phases at which the glass crystallizes after the thermal process were identified by X-ray diffraction.     

High substitution of Fe for Zr in ZrV1.6P0.4O7 with small amount of FeV0.8P0.2O4 for low thermal expansion

Fe³⁺-doped ZrV_1.6P_0.4O₇ with Fe:Zr molar ratios of 1:9, 2:8, 3:7 and 4:6 was synthesized to reduce phase transition and obtain low thermal expansion. It is shown that the phase transition temperature of Fe-doped ZrV_1.6P_0.4O₇ is reduced obviously with increasing the content of Fe. Fe³⁺ ion with lower valence and smaller radius than that of Zr⁴⁺ favors to extend the bond angle of V–O–V(P) close to 180° in ZrV_1.6P_0.4O₇, which is considered responsible for the normal structure at room temperature and low thermal expansion. The thermal expansion coefficients of Fe-doped ZrV_1.6P_0.4O₇ for Fe:Zr molar ratios from 1:9 to 4:6 are calculated to be from −4.33×10⁻⁶$-4.33\times {10}^{-6}$ to 5.2×10⁻⁷ K⁻¹$5.2\times {10}^{-7}{\text{K}}^{-1}$ by linear thermal expansion measurement. The effect of small amount of FeV_0.8P_0.2O₄ formation with higher content of Fe³⁺ on thermal expansion coefficients of the samples is discussed.