Fabrication of superhydrophobic wood surfaces via a solution-immersion process

Superhydrophobic wood surfaces were fabricated from potassium methyl siliconate (PMS) through a convenient solution-immersion method. The reaction involves a hydrogen bond assembly and a polycondensation process. The silanol was formed by reacting PMS aqueous solution with CO₂, which was assembled on the wood surface via hydrogen bonds with the wood surface -OH groups. The polymethylsilsesquioxane coating was obtained through the polycondensation reaction of the hydroxyl between wood and silanol. The morphology of products were characterized using a scanning electron microscope (SEM), the surface chemical composition was determined using energy dispersive X-ray analysis (EDXA), Fourier transform infrared spectroscopy (FT-IR), thermogravimetry (TGA) and contact angle measurement. Analytical results revealed that rough protuberances uniformly covered the wood surface, thus transforming the wood surface from hydrophilic to superhydrophobic. The water contact angle of the superhydrophobic wood surface was about 153° and a sliding angle was 4.6°.     

Fabrication of a superhydrophobic surface on a wood substrate

A layer of lamellar superhydrophobic coating was fabricated on a wood surface through a wet chemical process. The superhydrophobic property of the wood surface was measured by contact angle (CA) measurements. The microstructure and chemical composition of the superhydrophobic coating were analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FT-IR). An analytical characterization revealed that the microscale roughness of the lamellar particles was uniformly distributed on the wood surface and that a zinc stearate monolayer (with the hydrophobic groups oriented outward) formed on the ZnO surface as the result of the reaction between stearic acid and ZnO. This process transformed the wood surface from hydrophilic to superhydrophobic: the water contact angle of the surface was 151°, and the sliding angle was less than 5°.     

Fabrication of superhydrophobic surfaces on zinc substrates

Stable superhydrophobic surfaces were fabricated on the zinc substrates through simple silver replacement deposition process with the modification of octadecyl mercaptan. The effects of reaction conditions on the surface morphology and wettability of the prepared surfaces were carefully studied. The results show that the fabrication of a best superhydrophobic surface depends largely on the moderate reactant concentration. When the concentration of AgNO₃ solution was 2 mmol/L, the zinc substrate was covered by a dendritic outline structure. Aggregated silver nanoparticles were formed on the substrate in accordance with some certain laws, exhibiting great surface roughness. The typical hierarchical micro-nanostructures, flower-like structures and porous structures also could be found from the SEM images. The maximal water contact angle (CA) value of about 161 ± 2°, and the minimal sliding angle (SA) of about 2° were obtained under the same reaction condition.     

Fabrication of superhydrophobic surfaces on aluminum

A superhydrophobic surface was prepared on aluminum substrate. Anodization and low-temperature plasma treatment were used to create micro-nano-structure and subsequently trichlorooctadecyl-silane modified the rough surface. The result shows that the water static contact of the aluminum surface after anodization and modification by trichlorooctadecyl-silane reaches to 152.1°. A rougher surface with some micro-nano-pores and small mastoids along the edges of pores was generated when low-temperature plasma treatment was applied to anodized aluminum film, resulting in water static contact angle up to 157.8°.     

Fabrication of superhydrophobic binary nanoparticles/PMMA composite coating with reversible switching of adhesion and anticorrosive property

Ag-TiO₂-Thiol/Poly(methyl methacrylate) (PMMA) coating has been prepared via adsorbed-layer nanoreactor technique and self-assembling method. The composite coating shows a superhydrophobic property with reversible switching of adhesion. In the UV-vis spectra, absorption appeared in ultraviolet region of 229-293 nm (UVC region) and 320-370 nm (UVA region). Additionally, the stability of the superhydrophobic surface was tested under the following conditions: (1) in basic solution (pH = 14); (2) in acid solution (pH = 1); (3) in artificial seawater. The coating shows stability since the contact angle of the sample still remained higher than 150° in the above conditions. The corrosion resistance of the superhydrophobic surfaces was investigated by electrochemical measurements and the results revealed that the superhydrophobic coatings are anticorrosive well.     

Fabrication of superhydrophobic wood surface by a sol-gel process

The superhydrophobic wood surface was fabricated via a sol-gel process followed by a fluorination treatment of 1H, 1H, 2H, 2H- perfluoroalkyltriethoxysilanes (POTS) reagent. The crystallization type of silica nanoparticles on wood surface was characterized using X-ray diffraction (XRD), the microstructure and chemical composition of the superhydrophobic wood surface were described by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS), the bonding force between the silica nanoparticles and POTS reagent was analyzed by Fourier transform infrared spectroscopy (FT-IR) and the superhydrophobic property of the treated sample was measured by contact angle (CA) measurements. An analytical characterization revealed that nanoscale silica spheres stacked uniformly over the wood surface, and with the combination of the high surface roughness of silica nanoparticles and the low surface free energy film of POTS on wood surface, the wood surface has turned its wetting property from hydrophilic into superhydrophobic with a water contact angle of 164° and sliding angle less than 3°.     

Fabrication of an intelligent superhydrophobic surface based on ZnO nanorod arrays with switchable adhesion property

The superhydrophobic ZnO surface possessing water adhesive reversibility is fabricated by a facile method. The as-prepared surface is low adhesive; however, after being irradiated by UV light through a photomask, it becomes highly adhesive. A water droplet can suspend on the irradiated surface. Further annealing the irradiated surface, water droplets can roll on the surface again. Reversible transition between the high adhesive pinning state and low adhesive rolling state can be realized simply by UV illumination and heat treatment alternately. The adhesion transition is attributed to the adsorption/desorption of surface hydroxyl groups and the organic chains rearrangement on the top surfaces of ZnO.     

Fabrication of superhydrophobic surfaces on zinc substrates and their application as effective corrosion barriers

Stable superhydrophobic surfaces have been effectively fabricated on the zinc substrates through one-step platinum replacement deposition process without the further modification or any other post processing procedures. The effect of reaction temperatures on the surface morphology and wettability was studied by using SEM and water contact angle (CA) analysis. Under room temperature, the composite structure formed on the zinc substrate was consisted of microscale hexagonal cavities, densely packed nanoparticles layer and micro/nanoscale structures like the flowers. The structure has exhibited great surface roughness and porosity contributing to the superhydrophobicity where the contact angle could reach an ultra high value of around 170°. Under reaction temperature of 80 °C, the composite structure, on the other hand, was hierarchical structure containing lots of nanoscale flowers and some large bushes and showed certain surface roughness (maximum CA value of about 150°). In addition, an optimal superhydrophobic platinum surface was able to provide an effective anticorrosive coating to the zinc substrate when it was immersed into an aqueous solution of sodium chloride (3% NaCl) for up to 20 days. The corrosion process was monitored through electrochemical means and the results are compared with those of unprotected zinc plates.     

Controlled fabrication of transparent and superhydrophobic coating on a glass matrix via a Green method

A facile, green method was explored for the organic-inorganic complex coating with superhydrophobic and transparent property on glass matrix. The glass surface was firstly treated with polyethylene glycol (PEG) and SiO₂ organic-inorganic solution and then modified with a layer of 1,1,1,3,3,3-Hexamethyldisilazane (HMDS). The glass samples were characterized by scanning electron microscopy (SEM), water contact angle (CA) measurement, and UV–Vis spectrophotometry. The results showed that the optical transmission over the visible range up to 89 % (in reference to 100 % transmission defined by bare glass substrate), and the water CA of the film reached 168^°. Superhydrophobic coatings with excellent optical transmittance will have potential applications in our daily life.     

Fabrication and surface characterization of biomimic superhydrophobic copper surface by solution-immersion and self-assembly

Biomimic superhydrophobic surfaces with contact angle greater than 150° and low sliding angle on copper substrate were fabricated by means of a facile solution immersion and surface self-assembly method. The scanning electron microscopy showed a nanoneedle structure copper surface with sporadic flower-like aggregates after treatment with sodium hydroxide and potassium persulfate solution. X-ray photoelectron spectroscopy and X-ray diffraction results confirmed that the formed nanoneedles were crystallized Cu(OH)₂. And the hydrophilic Cu(OH)₂ surface can be further modified into superhydrophobic through surface self-assembly with dodecanoic acid.     

The fabrication of superhydrophobic copper films by a low-pressure-oxidation method

The lotus-leaf-like superhydrophobic copper was fabricated by a facile two-step method without the chemical modification, on which the water contact angle can reach 158° and the water-sliding angle is less than 10°. Reversible superhydrophobicity to superhydrophilicity transition was observed and controlled by alternation of UV irradiation and dark storage. More interestingly, the superhydrophobic surface exhibits superoleophilicity and all those properties can be well used in reversible switch, separating the water and oil and so on.     

Controlled growth of superhydrophobic films by sol-gel method on aluminum substrate

Superhydrophobic surface was prepared by sol-gel method on aluminum substrate via immersing the clean pure aluminum substrate into the solution of zinc nitrate hexahydrate (Zn(NO₃)₂·6H₂O) and hexamethylenetetraamine (C₆H₁₂N₄) at different molar ratios and unchanged 0.04 mol/L total concentration, then heated at 95 °C in water bath for 1.5 h, subsequently modified with 18 alkanethiols or stearic acid. When the molar ratios of Zn(NO₃)₂·6H₂O and C₆H₁₂N₄ were changed from 10:1 to 1:1 the contact angle was higher than 150°. The best prepared surface had a high water contact angle of about 154.8°, as well as low angle hysteresis of about 3°. The surface of prepared films using Zn(NO₃)₂·6H₂O and C₆H₁₂N₄ composed of ZnO and Zn-Al LDH, and Al. SEM images of the film showed that the resulting surface exhibits different flower-shaped wurtzite zinc oxide microstructure and porous Zn-Al LDH. The special flowerlike and porous architecture, along with the low surface energy leads to the surface superhydrophobicity.     

Nano-deformation of a Ni-P coating surface after nanoparticle impacts

Chemical mechanical polishing (CMP) has become a primary planarization technique required for the manufacture of a computer hard disk substrate. In CMP, erosive wear, which is regarded as one of the wear mechanisms underlying the interaction between the abrasive particles and polished surfaces, can occur when materials are removed by the surface collision of particles which are carried by a fluid medium. A fundamental understanding of the process in which nanoparticles impact on the surface of the nickel-phosphorous (Ni-P) coating plated on the computer hard disk substrate is important to the control and preventing of surface defects during CMP. In this study, a cylindrical liquid jet containing de-ionized water and SiO₂ nanoparticles impacts obliquely on the surface of Ni-P coating at a speed of 10 m/s. Microscopic examinations of the impacted surface are performed using a high resolution transmission electron microscope, an atomic force microscope, etc. Experimental results indicate that craters and scratches in the surface have taken place after nanoparticle impacts, and crystal grains in nano-scale and an element phosphorus concentration can be found in the sub-surface layer of the impacted surface.     

Fabrication of superhydrophobic surfaces based on ZnO-PDMS nanocomposite coatings and study of its wetting behaviour

Superhydrophobic surfaces based on ZnO-PDMS nanocomposite coatings are demonstrated by a simple, facile, time-saving, wet chemical route. ZnO nanopowders with average particle size of 14 nm were synthesized by a low temperature solution combustion method. Powder X-ray diffraction results confirm that the nanopowders exhibit hexagonal wurtzite structure and belong to space group P63mc. Field emission scanning electron micrographs reveal that the nanoparticles are connected to each other to make large network systems consisting of hierarchical structure. The as formed ZnO coating exhibits wetting behaviour with Water Contact Angle (WCA) of ∼108°, however on modification with polydimethylsiloxane (PDMS), it transforms to superhydrophobic surface with measured contact and sliding angles for water at 155° and less than 5° respectively. The surface properties such as surface free energy (γ_p), interfacial free energy (γ_pw), and the adhesive work (W_pw) were evaluated. Electron paramagnetic resonance (EPR) studies on superhydrophobic coatings revealed that the surface defects play a major role on the wetting behaviour. Advantages of the present method include the cheap and fluorine-free raw materials, environmentally benign solvents, and feasibility for applying on large area of different substrates.     

Fabrication of stable, transparent and superhydrophobic nanocomposite films with polystyrene functionalized carbon nanotubes

Stable, transparent and superhydrophobic carbon nanotube (CNT) nanocomposite films were fabricated by one-step spray casting process using the polystyrene functionalized CNTs, which were prepared by “living” free-radical polymerization and analyzed by means of infrared spectroscopy and thermal gravimetric analysis. The CNT film has a high water contact angle of 160° and a sliding angle of less than 3°. The surface topography of the fabricated film was characterized by field emission scanning electron microscopy. The transparency of the CNT film was investigated by UV–vis spectroscopy. The result shows that the CNT film has light transmittance of about 78% in the visible light region.     

Imparting superhydrophobic and biocidal functionalities to a polymeric substrate by the sonochemical method

Multifunctional substrates with superhydrophobic and biocidal properties are gaining interest for a wide range of applications; however, the production of such surfaces remains challenging. Here, the sonochemical method is utilized to impart superhydrophobicity and antimicrobial properties to a polyethylene (PE) sheet. This is achieved by sonochemically depositing nanoparticles (NPs) of a hydrophobic fluoro-polymer (FP) on the PE sheets. The polymer is a flexible, transparent fluoroplastic composed of tetrafluoroethylene, hexafluoropropylene and vinylidene fluoride in the form of a powder. The NPs of polymers are generated and deposited on the surface of the PE using ultrasound irradiation. Optimizing the process results in a homogeneous distribution of 110–200 nm of NPs on the PE surface. The coated surface displays a water-contact angle of 160°, indicating excellent superhydrophobicity. This superhydrophobic surface shows high stability under outdoor conditions for two months, which is essential for various applications. In addition, metal-oxide nanoparticles (CuO or ZnO NPs) were integrated into the polymer coating to achieve antibacterial properties and increase the surface roughness. The metal oxides were also deposited sonochemically. The antibacterial activity of the FP@ZnO and FP@CuO PE composites was tested against the bacterium Staphylococcus aureus, and the results show that the FP@CuO PE can effectively eradicate the bacteria. This study highlights the feasibility of using the sonochemical method to deposit two separate functions, opening up new possibilities for producing “smart” novel surfaces.     

A novel method to fabricate superhydrophobic surfaces based on well-defined mulberry-like particles and self-assembly of polydimethylsiloxane

A superhydrophobic surface was obtained by combining application of CaCO₃/SiO₂ mulberry-like composite particles, which originated from violent stirring and surface modification, and self-assembly of polydimethylsiloxane. Water contact angle and sliding angle of the superhydrophobic surface were measured to be about 164 ± 2.5° and 5°, respectively. The excellent hydrophobicity is attributed to the synergistic effect of micro-submicro-nano-meter scale roughness (fabricated by composite particles) and the low surface energy (provided by polydimethylsiloxane). This procedure makes it possible for widespread applications of superhydrophobic film due to its simplicity and practicability.     

Preparation of hybrid film with superhydrophobic surfaces based on irregularly structure by emulsion polymerization

A superhydrophobic surface originated from quincunx-shape composite particles was obtained by utilizing the encapsulation and graft of silica particles to control the surface chemistry and morphology of the hybrid film. The composite particles make the surface of film form a composite interface with irregular binary structure to trap air between the substrate surface and the liquid droplets which plays an essential role in obtaining high water contact angle and low water contact angle hysteresis. The water contact angle on the hybrid film is determined to be 154 ± 2° and the contact angle hysteresis is less than 5°. This is expected to be a simple and practical method for preparing self-cleaning hydrophobic surfaces on large area.     

Fabrication of superhydrophobic silica-based surfaces with high transmittance by using tetraethoxysilane precursor and different polymeric species

The preparation of superhydrophobic silica-based surfaces via the sol-gel process through the addition of different polymeric species into the precursor solution was done in this study. The surface roughness of the films was obtained by removing the organic polymer at a high temperature, and then the hydrophobic groups were bonded onto the films with a monolayer by chemical reaction with hexamethyldisilazane (HMDS). The characteristic properties of the as-prepared films were analyzed by contact angle measurements, scanning electron microscopy (SEM), atomic force microscopy (AFM), nitrogen adsorption/desorption, and UV-vis scanning spectrophotometer. The experimental results revealed that the superhydrophobic thin films with high transmittance could easily be prepared using polypropylene (PPG), polyethylene (PEG), and poly(vinylpyrrolidone) (PVP). Surface roughness and pore size were enhanced using PPG polymeric species. The distribution of pore size was from the microporous to the mesoporous and marcoporous regions. In addition, the contact angles of the rough surfaces prepared at 500 °C without modification of HMDS were smaller than 5° but larger than 156° after modified by HMDS.