The effect of velocity on rigid wheel performance

A simulation model to predict the effect of velocity on rigid-wheel performance for off-road terrain was examined. The soil–wheel simulation model is based on determining the forces acting on a wheel in steady state conditions. The stress distribution at the interface was analyzed from the instantaneous equilibrium between wheel and soil elements. The soil was presented by its reaction to penetration and shear. The simulation model describes the effect of wheel velocity on the soil–wheel interaction performances such as: wheel sinkage, wheel slip, net tractive ratio, gross traction ratio, tractive efficiency and motion resistance ratio. Simulation results from several soil-wheel configurations corroborate that the effect of velocity should be considered. It was found that wheel performance such as net tractive ratio and tractive efficiency, increases with increasing velocity. Both, relative wheel sinkage and relative free rolling wheel force ratio, decrease as velocity increases. The suggested model improves the performance prediction of off-road operating vehicles and can be used for applications such as controlling and improving off-road vehicle performance.     

Mobility performance of a rigid wheel in low gravity environments

To investigate influences of gravity on mobility of wheeled rovers for future lunar/planetary exploration missions, model experiments of a soil-wheel system were performed on an aircraft during variable gravity maneuvers. The experimental set-up consists of a single rigid wheel and a soil bed with two kinds of dry sands: lunar soil simulant and Toyoura sand. The experimental results revealed that a lower gravity environment yields higher wheel slippage in variable gravity conditions. In addition to the partial gravity experiments, the same experiments with variable wheel load levels were also performed on ground (1 g conditions). The on-ground experiments produced opposite results to those obtained in the partial gravity experiments, where a lower wheel load yields lower slippage in a constant gravity environment. In low gravity environments, fluidity (flowability) of soil increases due to the confining stress reduction in the soil, while the effect of the wheel load on sinkage decreases. As a result, both of these effects are canceled out, and gravity seemingly has no effect on the wheel sinkage. In the meantime, in addition to the effect of wheel load reduction, the increase of the soil flowability lessens the shear resistance to the wheel rotation, as a result of which the wheel is unable to hold sufficient traction in low gravity environments. This suggests that the mobility of the wheel is governed concurrently by two mechanisms: the bearing characteristics to the wheel load, and the shearing characteristics to the wheel rotation. It appears that, in low gravity, the wheel mobility deteriorates due to the relative decrease in the driving force while the wheel sinkage remains constant. Thus, it can be concluded that the lunar and/or Mars’ gravity environments will be unfavorable in terms of the mobility performance of wheels as compared to the earth’s gravity condition.     

Soil flow analysis for grouser wheels based on a particle image velocimetry method

This paper presents an analysis, based on a particle image velocimetry method, of soil flow field beneath a grouser wheel traveling over loose soil. Although the grouser wheel is expected to have better traction and mobility over fine, loose soil, its interaction mechanisms with the soil remain to be elucidated. Thus, a particle image velocimetry-based soil flow analysis is conducted to directly observe soil behavior around the grouser wheel. In the experimental analysis, key parameters of the soil flow field, such as general shape, thickness, streamlines of the flow field, soil velocity on the streamlines, and soil failure angle are examined quantitatively. From the results, the soil flow shape periodically changes with wheel rotation, and this change appears, depending on wheel slip varying over time. Furthermore, the experimental result of the soil failure angle differs drastically from its typical theory. These results will contribute to modeling the mechanical interaction between the grouser wheel and soil.     

Design and development of a new transformable wheel used in amphibious all-terrain vehicles (A-ATV)

Conventional ground-wheeled vehicles usually have poor trafficability, low efficiency, a large amount of energy consumption and possible failure when driving on soft terrain. To solve this problem, this paper presents a new design of transformable wheels for use in an amphibious all-terrain vehicle. The wheel has two extreme working statuses: unfolded walking-wheel and folded rigid wheel. Furthermore, the kinematic characteristics of the transformable wheel were studied using a kinematic method. When the wheel is unfolded at walking-wheel status, the displacement, velocity and acceleration of the wheel with different slip rates were analyzed. The stress condition is studied by using a classic soil mechanics method when the transformable wheel is driven on soft terrain. The relationship among wheel traction, wheel parameters and soil deformation under the stress were obtained. The results show that both the wheel traction and trafficability can be improved by using the proposed transformable wheel. Finally, a finite element model is established based on the vehicle terramechanics, and the interaction result between the transformable wheel and elastic–plastic soil is simulated when the transformable wheel is driven at different unfold angles. The simulation results are consistent with the theoretical analysis, which verifies the applicability and effectiveness of the transformable wheel developed in this paper.     

Dynamic behaviour of an open lugged wheel under paddy soil conditions

Many experimental studies of open lugged wheel-soil interaction have been conducted, mainly based on the condition of constant slip and sinkage. As a result the reaction force to lugs seemed to be equal to the soil cutting resistance to a metal surface. However, analyses based on such methods do not appear to represent the actual behaviour of lugged wheel-soil interaction, especially when the lugs are spaced widely. The actual motion the wheel axle. In this study, an experimental device for a model lugged wheel was constructed to investigate the characteristics of the interaction between a lugged wheel and soil. Experiments were conducted under several test conditions of soil including paddy soil with a hard pan. The result of both theoretical and experimental data indicated that slip and sinkage of a lugged wheel showed a fluctuation with rotation angle of which the period is equal to the angular lug spacing. In each test soil condition used, the motion of the lugged wheel and the reaction forces acting on each lug from the soil for a free sinking wheel were different from that of the condition of constant slip and sinkage. It was found that the results obtained from this study could clarify the actual behaviour of lugged wheel-soil interaction.     

轨下支承失效对直线轨道动态响应的影响

建立了基于Timoshenko梁模型的车辆/轨道耦合动力学模型,分析轨下支承失效对直线轨道动态响应的影响. 钢轨被视为连续弹性离散点支承上的无限长Timoshenko梁,通过假设轨道系统刚度沿纵向分布发生突变来模拟轨下支承失效状态. 推导了考虑钢轨横向、垂向和扭转运动的轮轨滚动接触蠕滑率计算公式. 利用Hertz法向接触理论和沈氏蠕滑理论计算轮轨法向力及轮轨滚动接触蠕滑力. 采用移动轨下支承模型的车辆/轨道耦合系统激振模式,考虑轨枕离散支承对系统动力响应的影响. 通过新型显式积分法求解车辆/轨道耦合动力学系统运动方程,由数值分析计算得到不同轨下支承失效状态下直线轨道的动态响应. 结果表明,轨下支承失效对直线轨道变形及加速度有显著的影响,随着失效轨下支承个数的增加,轮轨相互作用力和轨道部件的位移、加速度将会急剧增大,将加速失效区段线路状况的恶化.      

A theoretical evaluation of the sheer-to-normal stress ratio at the soil-wheel interface

An attempt is made to theoretically assess the variation of the shear-to-normal stress ratio τ/σ along the soil-wheel interface without referring to shear-displacement relations, believed to be irrelevant. Based on recent investigations of the soil rupture pattern beneath rigid wheels on cohesionless material, the total soil-wheel interface is subdivided into three zones of different soil behaviour. Simple assumptions are made of the soil-to-wheel movements within these zones to evaluate τ/σ. Experimental checks showed the approach developed herein to be in better agreement with the test data than were previously developed theories.     

2D FE–DEM analysis of tractive performance of an elastic wheel for planetary rovers

We have been developing a simulation program for use with soil–wheel interaction problems by coupling Finite Element Method (FEM) and Discrete Element Method (DEM) for which a wheel is modeled by FEM and soil is expressed by DEM. Previous two-dimensional FE–DEM was updated to analyze the tractive performance of a flexible elastic wheel by introducing a new algorithm learned from the PID-controller model. In an elastic wheel model, four structural parts were defined using FEM: the wheel rim, intermediate part, surface layer, and wheel lugs. The wheel rigidity was controlled by varying the Young’s Modulus of the intermediate part. The tractive performance of two elastic wheels with lugs for planetary rovers of the European Space Agency was analyzed. Numerical results were compared with experimentally obtained results collected at DLR Bremen, Germany. The FE–DEM result was confirmed to depict similar behaviors of tractive performance such as gross tractive effort, net traction, running resistance, and wheel sinkage, as in the results of experiments. Moreover, the tractive performance of elastic wheels on Mars was predicted using FE–DEM. Results clarified that no significant difference of net traction exists between the two wheels.     

Tractive performance analysis of a lugged wheel by open-source 3D DEM software

Open-source software (OSS) is free to use and has accessible source codes, thus, it can be modified by various users. By using OSS, it is possible to easily and economically develop a target program for interaction studies in terramechanics. Yet Another Dynamic Engine (YADE) is an OSS for the 3D discrete element method (DEM), but its applicability to various contact interaction problems in terramechanics is not well-known. To investigate the applicability of YADE in terramechanics, the tractive performance of a lugged wheel was analyzed in this study. An idea of a proportional-integral-differential control model was applied to realize the constant rotation of the wheel in YADE. Our previous experiments on the locomotion of a small lugged wheel on a lunar-soil simulant were analyzed by YADE, and the results were found to be qualitatively similar to the obtained experimental results when considering the effects of the lug height, lug thickness, lug number, and wheel diameter. By applying a quasi-2D analysis with the same soil bin width and wheel width, the computational load of 3D DEM by YADE can be reduced up to 36.8% with similar net traction behavior against the wheel slip in a 3D analysis.     

Visualization and analysis of wheel camber angle effect for slope traversability using an in-wheel camera

This paper visualizes and analyzes an effect of a wheel camber angle for the slope traversability in sandy terrain. An in-wheel camera developed in this work captures the wheel-soil contact phenomenon generated beneath the wheel through a transparent section of the wheel surface. The images taken by the camera are then analyzed using the particle image velocimetry. The soil flows with various wheel camber angles are analyzed with regard to the soil failure observed on the slope surface. The analysis reveals that the slope failure and soil accumulation in front of the wheel significantly affect the wheel forces and distributions of the wheel sinkage in the wheel width direction. Further, the side force of the wheel in traversing a slope decreases as the slip ratio increases because the shear stress in the slope downward direction decreases owing to the slope failure.     

随机不确定性下Kriging辅助的谐波减速器柔轮疲劳寿命预测

柔轮作为谐波减速器核心传动件,在循环交变载荷作用下容易发生疲劳失效,其疲劳寿命直接影响谐波减速器的工作寿命。为揭示随机不确定性因素对谐波减速器柔轮疲劳寿命的影响规律,本文考虑材料属性和载荷等不确定因素对谐波减速器柔轮开展疲劳寿命预测研究,以期实现更客观地评估柔轮疲劳寿命。首先,建立柔轮的三维模型和有限元模型,通过有限元分析及寿命计算获得确定性条件下的柔轮寿命。然后,将材料属性及载荷考虑为随机变量,采用拉丁超立方抽样方法对柔轮进行试验设计。最后,基于主动学习Kriging模型和柔轮材料P-S-N曲线,通过逐一加点的方式对柔轮进行疲劳寿命分析,获得疲劳寿命统计结果,并与确定性条件下的柔轮疲劳寿命结果进行对比。结果表明,随机不确定因素影响下柔轮疲劳寿命预测结果与确定性条件下相比有所降低,对柔轮抗疲劳设计具有一定指导意义。     

铁路轮轨冲击振动模拟与试验

对铁路工程领域普遍存在的轮冲击振动现象进行了理论与试验研究。将车辆模拟为移动的多刚体振动系统,将轨道描述成离散点支承连续梁结构,应用快速数值 发方法编制了ＶＩＣＴ模拟软件,实现了轮轨冲击振动的快速数值模拟。     

Longitudinal skid model for wheels of planetary rovers based on improved wheel sinkage considering soil bulldozing effect

To successfully deploy a wheeled mobile robot on deformable rough terrains, the wheel-terrain interaction mechanics should be considered. Skid terramechanics is an essential part of the wheel terramechanics and has been studied by the authors based on the wheel sinkage obtained using a linear displacement sensor that does not consider soil bulldozing effect. The sinkage measured by a newly developed wheel via detecting the entrance angle is about 2 times of that measured by the linear displacement sensor. On the basis of the wheel sinkage that takes the soil bulldozing effect into account, a linear function is proposed to the sinkage exponent. Soil flow in the rear region of wheel-soil interface is considered in the calculation of soil shear displacement, and its average velocity is assumed to be equal to the tangential velocity component of the transition point of shear stress. To compute the normal stress in the rear region directly, the connection of the entrance and leaving points is supposed as the reference of wheel sinkage. The wheel performance can be accurately estimated using the proposed model by comparing the simulation results against the experimental data obtained using two wheels and on two types of sands.     

Development of in-wheel sensor system for accurate measurement of wheel terrain interaction characteristics

Planetary rovers need high mobility on a rough terrain such as sandy soil, because such a terrain often impedes the rover mobility and causes significant wheel slip. Therefore, the accurate estimation of wheel soil interaction characteristics is an important issue. Recent studies related to wheel soil interaction mechanics have revealed that the classical wheel model has not adequately addressed the actual interaction characteristics observed through experiments. This article proposes an in-wheel sensor system equipped with two sensory devices on the wheel surface: force sensors that directly measure the force distribution between the wheel and soil and light sensors that accurately detect the wheel soil surface boundary line. This sensor design enables the accurate measurement of wheel terrain interaction characteristics such as wheel force distribution, wheel–soil contact angles, and wheel sinkage when the powered wheel runs on loose sand. In this article, the development of the in-wheel sensor system is introduced along with its system diagram and sensor modules. The usefulness of the in-wheel sensor system is then experimentally evaluated via a single wheel test bench. The experimental results confirm that explicit differences can be observed between the classical wheel model and practical data measured by the in-wheel sensor system.     

Simulation studies of vehicle-transmission interactions

Within the frame of dynamic simulation techniques, the paper describes a vehicle locomotion model, inclusive of the internal power train and the soil-wheel interface. Two application areas are given as examples. The first refers to hydrostatic transmission sizing. The second treats the system response to fast transients due to external inputs or loads.     

Modeling wheel-induced rutting in soils: Indentation

The analysis of indentation of rigid cylindrical wheels into frictional/cohesive soils is presented. Three- and two-dimensional numerical simulations were performed using the finite element code ABAQUS to assess the influence of soil strength parameters, dilatancy, and wheel geometry on the relationship between the indentation force and wheel sinkage. The effect of three-dimensionality in the indentation process is studied in detail. Three-dimensional effects were found to be minor for clays though significant for sands. An approximate analytic approach is also presented, which relates indentation force and wheel sinkage for given wheel geometry and material parameters. Theoretical results are compared with preliminary experimental data obtained from small-scale indentation tests, and satisfactory qualitative agreement is shown. The results described in the paper are regarded as reference for numerical and analytic modeling of wheel rolling, to be presented in a separate paper.     

Prediction of wheel-soil interaction and performance using the finite element method

In this experimental-analytical study of wheel-soil interaction, a technique based on the finite element method is used for predicting continuous wheel performance and subsoil response behaviour. The evaluation of wheel-soil interaction performance at any degree of slip is performed using energy principles. The analytical technique utilizes experimentally determined wheel-soil particle path as displacement input for load simulation to predict the soil response beneath the wheel.

An incremental loading approach is adopted to satisfy as closely as possible the soil loading path. The solution requires initial conditions which establish the soil at zero energy level (no stress history) and proceeds to stationary wheel positions with wheel-soil penetration equal to its dynamic sinkage. The method of analysis then proceeds to the steady-state wheel travel mode. The predicted drawbar pulls and subsoil behaviour results are presented and shown to compare well with the experimentally measured values.     

Wheels' performance of Mars exploration rovers: Experimental study from the perspective of terramechanics and structural mechanics

The soft ground and stones on the surface of Mars may cause sinkage of and damage to the wheels of a Mars rover. Therefore, we analyzed the performance of a wheel-step Mars rover from the perspective of terramechanics and structural mechanics. Using China’s Mars rover wheel prototype and wheel-soil interaction testbed, we obtained the driving performance of the wheels of a Mars rover under various conditions, including full skidding conditions. The vertical load set in the tests was determined using the gravity of Mars and the mass of the wheel-step Mars rover. The results indicate that the driving torque, sinkage, and resistance coefficient have a linear relationship with the wheel vertical load. An analysis of the structural mechanical characteristics of the wheel of the Mars rover was conducted by testing the radial, axial, torsional, and deflection stiffness. We found that the wheel ribs can improve the stiffness of the wheel but may reduce its driving performance. The analysis methods and evaluation indices can be used to analyze the performance of the wheels of other Mars rovers. Furthermore, the findings of this study can be used to optimize wheel design and motion control of wheel-step Mars exploration rovers.     

Discrete element method-based studies on dynamic interactions of a lugged wheel with granular media

Terramechanics plays an important role in determining the design and control of autonomous robots and other vehicles that move on granular surfaces. Traction capabilities, slippage, and sinkage of a robot are governed by the interaction of a robot’s appendage with the operating terrain. It is important to understand how the terrain flows under this appendage during such an interaction. In this work, dynamics of soil performance and locomotion performance of a lugged wheel travelling on soft soil are numerically investigated. Studies are conducted with a two-dimensional model by using the discrete element method to analyze the interactions between a lugged wheel and the soil. The soil performance is studied by examining the force distribution and evolution of force networks during the course of the wheel travel. For two different control modes, namely, slip-based wheel control and angular velocity-based wheel control, the performance parameters such as, sinkage, traction, traction efficiency, and power consumption of the wheel are compared for various wheel configurations. The findings of this work are expected to be useful for optimal design and control of the lugged wheel travelling on deformable surfaces.     

Experimental investigation into wing span and angle-of-attack effects on sub-scale race car wing/wheel interaction aerodynamics

This paper details a quantitative 3D investigation using LDA into the interaction aerodynamics on a sub-scale open wheel race car inverted front wing and wheel. Of primary importance to this study was the influence of changing wing angle of attack and span on the resulting near-field and far-field flow characteristics. Results obtained showed that both variables do have a significant influence on the resultant flow-field, particularly on wing vortex and wheel wake development and propagation.