FCC轻汽油催化裂化生产丙烯反应规律的研究

在提升管实验装置和脉冲色谱装置上,采用ZSM-5催化剂,考察了不同条件下FCC轻汽油和2M1C5＝的裂化。结果表明,催化裂化过程添加ZSM 5催化剂可提高汽油中C5＝、C6＝的质量分数。轻汽油裂化生产丙烯的性能优于重汽油和全馏分汽油,在相对低的温度下瞬时反应能得到较高的丙烯收率。在脉冲色谱装置上,反应温度和载气流量对轻汽油和2M1C5＝裂化生产丙烯的影响一致,即反应温度升高,载气流量降低,丙烯收率增加。提高反应温度,延长停留时间可以提高丙烯对丁烯的比例。轻汽油在ZSM-5催化剂上反应,催化剂结焦失活速度开始较快,后来减缓。ZSM-5催化剂结焦失活对丙烯生成的抑制作用大于对丁烯的抑制作用,ZSM-5的强酸中心多则更有利于生成丙烯。     

Single Particle Assays to Determine Heterogeneities within Fluid Catalytic Cracking Catalysts

Fluid catalytic cracking (FCC) is an important process in oil refinery industry to produce gasoline and propylene. Due to harsh reaction conditions, FCC catalysts are subject to deactivation through for example, metal accumulation and zeolite framework collapse. Here, we perform a screening of the influence of metal poisons on the acidity and accessibility of an industrial FCC catalyst material using laboratory-based single particle characterization that is, μ-XRF and fluorescence microscopy in combination with probe molecules. These methods have been performed on density-separated FCC catalyst fractions, allowing to determine interparticle heterogeneities in the catalyst under study. It was found that with increasing catalyst density and metal content, the acidity and accessibility of the catalyst particles decreased, while their distribution narrowed with catalyst age. For example, particles containing high Ni level possessed very low acidity and were hardly accessible by a Nile Blue dye. Single catalyst particle mapping identifies minority species like the presence of a phosphated zeolite ZSM-5-containing FCC additive for selective propylene formation, catalyst particles without any zeolite phase and catalyst particles, which act as a trap for SO_x.     

甲醇芳构化中催化剂酸性对脱烷基、烷基化和异构化反应的影响

在Zn/P/ZSM-5催化剂上研究了甲醇、二甲苯、甲苯和甲醇等不同进料下芳烃产品分布随反应积碳的变化, 发现催化剂积碳对芳构化反应、脱烷基反应和烷基化反应的影响不同. 在不同硅铝摩尔比(Si/Al 比)和Zn负载量的Zn/P/ZSM-5 催化剂上进行甲醇转化, 考察催化剂酸性位点强度、密度和类型与芳烃收率和产品分布之间的关系, 发现当强酸位点酸密度下降时, 脱烷基反应最先被抑制, 其次是芳构化反应和异构化反应, 而烷基化反应却不受影响. 在Si/Al 比为14, 3% (w) Zn 负载量的Zn/P/ZSM-5 催化剂上可得到75%左右的芳烃收率, 二甲苯收率在35%左右, 具有重要的工业应用前景.     

ZSM-5沸石结晶度对乙苯叔丁基化对位选择性的影响(英文)

Highly crystalline ZSM-5 zeolites are important for para-selective alkylation of alkyl aromatics, because they carry few external acid sites for isomerization of p-dialkyl products. Such zeolites (Si/Al = 25, 50, and 75) were synthesized in a fluoride medium between pH 4 and 6. Their crystallinities, crystal sizes, and surface areas were higher than those of a commercial ZSM-5 zeolite. Their para selectivities in alkylation were tested for vapor-phase tert-butylation of ethylbenzene between 200 and 400 °C. As expected, all the catalysts showed more than 90% para selectivity. At 300 °C, ethylbenzene conversion decreased in the order ZSM-5(25, commercial) > ZSM-5(25) > ZSM-5(50) > ZSM-5(75). The catalysts had weak, medium, and strong acid sites, but all the acid sites of ZSM-5(75) were weaker than those of ZSM-5(25) and ZSM-5(50). The high activity of commercial ZSM-5 was caused by its strong acid sites being stronger than those of the synthesized zeolites. Although the activity of the commercial catalyst was higher than those of the present catalysts, the selectivity for 4-t-butylethylbenzene (4-t-BEB) was low. The optimum feed ratio (ethylbenzene:t-butyl alcohol) was 2:1 and the feed rate was 1.65 h?1 for high ethylbenzene conversion and 4-t-BEB selectivity. Time-on-stream studies showed slow catalyst deactivation. Highly crystalline ZSM-5 zeolites are therefore better than a commercial zeolite for para-selective alkylation of alkyl aromatics. They do not require much post-modification for high para selectivity. A fluoride medium is therefore better than an alkaline medium for obtaining highly crystalline para-selective ZSM-5 zeolites.     

Thermal degradation of polyethylene and polystyrene from the packaging industry over different catalysts into fuel-like feed stocks

Thermal degradation of waste polymers was carried out as a suitable technique for converting plastic polymers into liquid hydrocarbons, which could be used as feed stock materials. The catalytic degradation of waste plastics (polyethylene and polystyrene) was investigated in a batch reactor over different catalysts (FCC, ZSM-5 and clinoptillolite). The effects of catalysts and their average grain size on the properties of main degradation products (gases, gasoline, diesel oil) are discussed. The temperature range of 410-450 °C was used in the process. Both equilibrium FCC catalyst and natural clinoptilolite zeolite catalyst had good catalytic activity to produce light hydrocarbon liquids, and ZSM-5 catalyst produced the highest amount of gaseous products. Gases and liquids formed in cracking reactions were analyzed by gas chromatography. The liquid products consisted of a wide spectrum of hydrocarbons distributed within the C₅-C₂₈ carbon number range depending on the cracking parameters. The composition of hydrocarbons had linear non-branched structure in case of polyethylene, while from polystyrene more aromatics (ethyl-benzene, styrene, toluene, and benzene) were produced. The yields of volatile products increased with increasing degradation temperature. The olefin content of liquids was measured with an infrared technique and an olefin concentration of 50-60% was observed. The concentration of unsaturated compounds increased with decreasing temperature, and in the presence of catalysts. The activation energies were calculated on the basis of the composition of volatile products. The apparent activation energies were decreased by catalysts and catalyst caused both carbon-chain and double bond isomerisation.     

MoCI_5在HZSM-5和APO-5上的负载及调变作用

MoCl_5在HZSM-5和APO-5上没有发生“双聚”,沸石的酸性对MoCl_5负载量的影响大于孔结构。APO-5负载MoCl_5后,仅生成数量和强度都很小的B酸中心。Mo-ZSM-5沸石在MTG反应中有Mo和Al的表面迁移,负载的MoCl_5通过氧化-还原及水解等过程产生羟基,增加了ZSM-5沸石的B酸量,通过B酸-L酸中心的电子协同效应增加载体的B酸强度,调变了催化剂的酸性分布。     

Ethylene Dehydroaromatization over Ga-ZSM-5 Catalysts: Nature and Role of Gallium Speciation

Bifunctional catalysis in zeolites possessing both Brønsted and Lewis acid sites offers unique opportunities to tailor shape selectivity and enhance catalyst performance. Here, we examine the impact of framework and extra-framework gallium species on enriched aromatics production in zeolite ZSM-5. We compare three distinct methods of preparing Ga-ZSM-5 and reveal direct (single step) synthesis leads to optimal catalysts compared to post-synthesis methods. Using a combination of state-of-the-art characterization, catalyst testing, and density functional theory calculations, we show that Ga Lewis acid sites strongly favor aromatization. Our findings also suggest Ga(framework)–Ga(extra-framework) pairings, which can only be achieved in materials prepared by direct synthesis, are the most energetically favorable sites for reaction pathways leading to aromatics. Calculated acid site exchange energies between extra-framework Ga at framework sites comprised of either Al or Ga reveal a site-specific preference for stabilizing Lewis acids, which is qualitatively consistent with experimental measurements. These findings indicate the possibility of tailoring Lewis acid siting by the placement of Ga heteroatoms at distinct tetrahedral sites in the zeolite framework, which can have a marked impact on catalyst performance relative to conventional H-ZSM-5.     

硅烷化改性对纳米ZSM-5甲醇制汽油催化剂性能的影响

对比了水热处理后微米ZSM-5和纳米ZSM-5分子筛的物化性质和催化甲醇制汽油(MTG)的反应性能,发现采用纳米ZSM-5分子筛催化剂能得到较高的汽油收率和较长的寿命,但汽油中均四甲苯含量较高.对纳米ZSM-5分子筛进行硅烷化处理,利用低温N_2吸附-脱附、X射线衍射(XRD)、氨气程序升温脱附(NH_3-TPD)对改性前后的样品进行表征.在温度380℃、压力2.0 MPa、空速3.0 h~(-1)的反应条件下进行MTG反应,对硅烷化改性后的催化剂进行评价.结果表明,负载SiO_2后催化剂的强酸中心降低,比表面积和孔容降低.纳米ZSM-5分子筛合适的SiO_2负载量为2%,硅改性后用于MTG反应,催化剂的寿命和汽油收率分别由改性前的144 h和33.6%显著增加到180 h和34.4%.当SiO_2负载量继续增加时,催化剂寿命和汽油收率逐渐降低.另外,随SiO_2负载量的增加,其催化MTG所得汽油产品中的异构烷烃和芳烃含量降低,烯烃和正构烷烃含量增加,均四甲苯含量显著降低,改善了油品质量.     

Dealuminated ZSM-5 Zeolite Catalyst for Ethylene Oligomerization to Liquid Fuels

Ethylene oligomerization using ZSM-5 zeolite was investigated to study the role of Bronsted acid sites in the formation of higher hydrocarbons. The oligomerization of olefins, dependent on the acidity of ZSM-5 zeolite, is an important step in the conversion of natural gas to liquid fuels. The framework Si/Al ratio reflects the number of potential acid sites and the acid strength of the ZSM-5 catalyst. ZSM-5 with the mole ratio SiO2/Al2O3 equal to 30 was dealuminated for different periods of time according to the acidic ion-exchange method to produce ZSM-5 with various Si/Al ratios. The FT-IR analysis revealed that the integrated framework aluminum band, non-framework aluminum band, and silanol groups areas of the ZSM-5 zeolites decreased after being dealuminated. The performance of the dealuminated zeolite was tested for ethylene oligomerization. The results demonstrated that the dealumination of ZSM-5 led to higher ethylene conversion, but the gasoline selectivity was reduced compared to the performance     

不同B,Al分布对ZSM-5分子筛的甲醇制丙烯反应性能的影响

本文设计了两个系列的硼改性ZSM-5分子筛:一步法合成的B-Al-ZSM-5系列分子筛和两步法合成的Al-ZSM-5@BZSM-5核壳分子筛。通过X射线衍射(XRD)、扫描电子显微镜(SEM)、扫描透射电子显微镜面扫(STEM mapping)、N——2物理吸附脱附、氨气程序升温脱附(NH3-TPD)、1,3,5-三异丙基苯(TIPB)裂解等表征发现,两个系列的样品中B1-Al-ZSM-5和Al@B1-ZSM-5,B2-Al-ZSM-5和Al@B2-ZSM-5以及B3-Al-ZSM-5和Al@B3-ZSM-5分别具有相似的织构性质、强弱酸量、酸强度和比例,以及不同的B、Al元素分布和酸分布。我们用这两个系列样品对比研究不同的强弱酸分布-强弱酸均匀分布和梯度分布对甲醇制丙烯(MTP)反应性能的影响。通过研究发现,强弱酸均匀分布的样品具有更高的丙烯选择性,归因于更低的整体强弱酸密度;而强弱酸梯度分布的样品具有更长的MTP反应寿命,归因于外表面上更低的强酸密度和更高的弱酸密度。     

Active Ensembles in Methane Dehydroaromatization over Molybdenum/ZSM-5 Zeolite Identified by 2D 1H−95Mo Magic Angle Spinning Nuclear Magnetic Resonance Correlation Spectroscopy

Methane dehydroaromatization (MDA) over Mo-modified zeolite is a potential catalytic route for converting natural gas into valuable aromatics. However, the active species in this reaction are highly complex, involving diverse Mo species, acidic sites of zeolite, and organic molecules. Herein, we apply 1D ⁹⁵Mo NMR and 2D ¹H-⁹⁵Mo heteronuclear correlation solid-state NMR spectroscopy to directly observe the active ensembles in the confined channels of Mo/ZSM-5 zeolite during the MDA reaction. We monitor the evolution of the spatial correlations of Mo species with the Brønsted acid sites and organic products (olefins and aromatics) in the zeolite channels. We identified two kinds of MoO_xC_y species, with the more carbidic one (MoO_xC_y-II) exhibiting higher activity for methane activation and benzene formation. The strong spatial interactions between the active Mo species and the organic species in the Mo/ZSM-5 pores are related to the MDA activity.     

Fast pyrolysis of waste pepper stem over waste FCC catalyst

Fast pyrolysis of waste pepper stem was investigated using waste FCC catalyst and HY zeolite with a SiO₂/Al₂O₃ ratio of 5.1. The pyrolysis oil obtained from the pyrolysis at 500 °C was analyzed using GC/MS. Oxygenates were converted, in particular when the catalyst dose was high, to furans and aromatics. The contents of low-molecular-mass phenolics and aromatics increased with increasing quantity of acid sites deployed. On the other hand, the content of high-molecular-mass phenolics was increased by catalysis with the biomass:catalyst ratio of 1:1, whereas it was decreased by catalysis with the biomass:catalyst ratio of 1:10. This was explained by the pathway of lignin-to-aromatics conversion: lignin → high-molecular-mass phenolics → low-molecular-mass phenolics → aromatics. Activated waste FCC catalyst showed a little weaker catalytic activity for the conversion of low-molecular-mass phenolics to aromatics than HY, leading to a higher phenolics content and a lower aromatics content. The results of this study indicate that the catalytic pyrolysis of lignin-rich biomass over waste FCC catalyst can be a promising way of recycling waste FCC catalyst for the production of high-value-added chemicals, such as furans, phenolics and aromatics.     

Acidity Modification of ZSM-5 for Methane Conversion in Co-feeding Method with MTA Reaction

Acidity plays a vital role in methane conversion by co-feeding method, which is one of the best strategies to improve the utilization and gentle the reaction conditions of methane. In this work, Zn, Ni, Mo, La, Ga, Fe and Co-impregnated ZSM-5 zeolites have been prepared with the same substitutions to variate the acidities and tested in co-aromatization of methanol with methane. It is demonstrated that the new medium-strong acid sites formed by metal and strong acid sites are the key role to activate methane in co-reaction. Zn-modified ZSM-5 catalyst is preferred to exhibit the best methane conversion of 12%, whose aromatic selectivity increases from 27.2% to 52.2% compared with that of HZSM-5. Besides, the addition of methane further improves the production of high-valued aromatics compared with methanol to aromatics (MTA) reaction.     

以环己胺为模板剂的ZSM－35分子筛的合成及其催化性能

 采用环己胺为有机模板剂成功地合成出ZSM－35分子筛．反应釜的转速对ZSM－35的晶化过程有明显的影响．NH3－TPD结果显示ZSM－35的酸性分布与ZSM－5分子筛类似，但ZSM－35具有强于ZSM－5的酸性中心．酸碱浸泡试验及热分析结果表明ZSM－35具有良好的耐酸碱性和热稳定性．在连续流动的固定床反应装置上，将担载少量镍的ZSM－35分子筛催化剂用于催化裂化汽油的加氢异构化反应，结果表明，Ni／ZSM－35催化剂可降低汽油中的烯烃含量，增加异构烷烃和芳烃的含量，从而提高汽油的质量．     

Dealuminated ZSM—5 Zeolite Catalyst for Ethylene Oligomerization to Liquid Fuels

Ethylene oligomerization using ZSM-5 zeolite was investigated to study the role of Broensted acid sites in the formation of higher hydrocarbons,The oligomeriztion of olefins,dependent on the acidity of ZSM-5 zeolite ,is an important step in the conversion of natural gas to liquied fuels,The framework Si/Al ratio reflects the number of potential acid sites and the acid strength of the ZSM-5 catalyst,ZSM-5 with the mole ratio SiO2/Al2O3 equal to 30 was dealuminated for different periods of time according to the acidic ion-exchange method to produce ZSM-5 with various Si/Al ratios,The FT-IR analysis revealed that the integrated framework aluminum band,non-framework aluminum band,and silanol groups areas of the ZSM-5 zeolites decreased after being dealuminated,The performanc of the dealuminated zeolite was tested for ethylene oligomerization.The results demonstrated that the dealumination of ZSM-5 led to higher ethylene conversion,but the gasoline selectivity was reduced compared to the performance of a ZSM-5 zeolite ,The characterization results revealed the amount of aluminum in the zeolitic framework,the crystallinity of the ZSM-5 zeolite,and the Si/Al ration affected the formation of Broensted acid sites,The number of the Broensted acid sites on the catalyst active sites is important in the olefin conversion to liquied hydrocarbons.     

Effects of ammonium exchange and Si/Al ratio on the conversion of methanol to propylene over a novel and large partical size ZSM-5

One type of ZSM-5 zeolite with large partical size was prepared and characterized by XRD, SEM, N2 adsorption-desorption, XRF, Py-IR and NH3-TPD techniques. Effects of ammonium exchange and SiO2/Al2O3 molar ratios on the reaction of methanol to propylene (MTP) over Na-ZSM-5 and H-ZSM-5 zeolites have been studied in a fixed-bed flow reactor under the operating conditions of T = 500 °C, P = 1 atm, and WHSV = 6 h-1. Ammonium exchange led to a rapid decrease in Na content for Na-ZSM-5 zeolite. The reaction results indicated that Na-ZSM-5 and H-ZSM-5 with different SiO2/Al2O3 molar ratios all exhibited high activity for methanol conversion. Ammonium exchange and the decreased SiO2/Al2O3 molar ratio of ZSM-5 zeolite led to an increase both in strong acid sites and weak acid sites. Na-ZSM-5 with high SiO2/Al2O3 molar ratio was favorable for the formation of propylene. The highest propylene selectivity (45.9%) was obtained over Na-ZSM-5 zeolite catalyst with SiO2/Al2O3 molar ratio of 220.     

复合分子筛催化微晶纤维素水解

采用水热晶化法制备了HY/ZSM-5复合分子筛。通过XRD、SEM、N2-吸附脱附、NH3-TPD及吡啶吸附红外光谱等手段表征催化剂的结构和性质。结果表明,HY与HZSM-5复合后HY型分子筛完全被HZSM-5紧密包裹,形成致密的核壳结构。与机械混合物相比,复合分子筛微孔比表面积及孔体积均有所减少,总酸量略高,弱酸量小,而强酸量大,Br9nsted酸量与之相似,而Lewis酸量有所减少。将所制备的HY/ZSM-5复合分子筛催化剂应用于以离子液体氯化1-乙基-3-甲基咪唑鎓([Emim]Cl)为溶剂的纤维素水解反应中,与HY催化的纤维素水解相比,HY/ZSM-5催化纤维素水解反应获得的最佳葡萄糖收率由28.04%提高到38.78%,葡萄糖选择性由28.91%提高至48.29%。     

ZSM-5／MOR复合分子筛催化剂对混合C4烃转化反应的催化性能

以ZSM-5/丝光沸石(MOR)复合分子筛为催化剂,对混合C4烃的催化转化反应进行了评价,并采用程序升温脱附和原位红外光谱技术对ZSM-5/MOR的酸性进行了表征. 结果表明,与ZSM-5相比, MOR具有很低的催化活性,但ZSM-5/MOR复合分子筛具有较高的催化活性,随着ZSM-5/MOR复合分子筛中ZSM-5含量的增加, C4烃转化率稍有升高;在C4烃转化率大致相同的情况下,乙烯和丙烯的总选择性比较接近,但苯和甲苯的总收率却快速升高. 随着ZSM-5/MOR复合分子筛中ZSM-5含量的增加,弱酸和中强酸的酸量逐渐减少,强酸的酸量有所增加. 由于ZSM-5/MOR复合分子筛中MOR对ZSM-5起到分散作用而产生更多的L酸中心,且此L酸中心处于分子筛的外表面而具有较高的能量,导致苯和甲苯的总收率升高.     

Co-feeding with DME: An effective way to enhance gasoline production via low temperature aromatization of LPG

The aromatization of light alkenes in liquefied petroleum gas (LPG) with and without dimethyl ether (DME) addition in the feed was investigated on a modified ZSM-5 catalyst. The results showed that under the given reaction conditions the selectivity of alkenes to high-octane gasoline blending components was markedly enhanced and the formation of propane and butanes was greatly suppressed with the addition of DME. It was also found that the distribution of C₅₊ components was changed a lot with DME addition into the LPG feed. The formation of branched hydrocarbons (mainly C₆?C₈ i-paraffin) and multi-methyl substituted aromatics, which are high octane number gasoline blending components, was promoted significantly, while the content of n-paraffins and olefins in C₅₊ components was decreased obviously, indicating that in addition to the oligomerization, cracking, hydrogen-transfer and dehydrogenation-cyclization of alkenes, the methylation of the formed aromatics and olefins intermediates also plays an important role in determining the product distribution due to the high reactivity of surface methoxy groups formed by DME. And this process, in combination with the syngas-to-methanol/DME technology, provides an alternative way to the production of high-octane gasoline from coal, natural gas or renewable raw materials.     

多酸基深度加氢脱硫催化剂的原位表征和反应性能

采用浸渍法合成了镍盐复合的磷钨酸(HPW)/纳米晶HZSM-5固体酸催化剂,其在催化裂化(FCC)汽油加氢改质反应中显示出了良好地深度加氢脱硫活性。 原位电子自旋共振和原位吡啶吸附红外光谱表征手段的研究结果表明,纳米晶HZSM-5沸石上Ni(Ⅱ)结合3电子还原态的HPW(Ⅲ)是FCC汽油深度加氢脱硫反应的活性中心。 探讨了多酸基催化剂在FCC汽油深度加氢脱硫反应中活性改善的原因。