Monitoring of titanium base alloys-biofluids interface

Monitoring of the titanium, Ti-5Al-4V, Ti-6Al-4Fe implant materials--Ringer 1 and Ringer 2 solutions (of different pH values) interface for long term was studied in this work. In Ringer 1 solution (with high chloride ion content) all biomaterials present self-passivation. On Ti-6Al-4Fe alloy, the breakdown of the passive film was registered but at high pitting potential; pitting protection potential is very noble and can not be reached in human fluids. In Ringer 2 solution was obtained more electropositive corrosion potential values than in Ringer 1 solution; pitting corrosion of Ti-6Al-4Fe alloy is characterised by nobler breakdown and pitting protection potential values, therefore a better pitting corrosion resistance and tendency. Ion release increases in time, for the first 400-600 immersion hours and then tend to a constant level with very low values, non-dangerous for human body. All open circuit potentials oscillate around some electropositive values. The potential gradients calculated for extreme pH values have low values during 20,000 exposure hours and can not accelerate the corrosion. Atomic Force Microscopy images obtained after different exposure periods in Ringer 1 solution revealed that the roughness increased in time, suggesting a dynamic process at biomaterial-biofluid interface. X-ray Photoelectron spectra obtained after 2880 immersion hours in Ringer 2 solution show the existence of protective titanium dioxide TiO(2) and TiO and Ti(2)O(3) oxides both for titanium and Ti-5Al-4V alloy. Also, Al(2)O(3) oxide was detected.     

Comparative properties of siloxane vs phosphonate monolayers on a key titanium alloy

A direct comparison of surface loading, interface shear strength, and interface hydrolytic stability was made between a phosphonate and two siloxane monolayers formed on the native oxide surface of Ti-6Al-4V. Surface loading for the phosphonate was ca. four times greater (on a nanomole/area basis) than for the siloxanes; mechanical strengths per surface-bound molecule were comparable, but the hydrolytic stability (pH 7.5) of the siloxanes was poor. These results suggest that phosphonate monolayer interfaces are more desirable than comparable siloxane ones for applications where such interfaces contact even slightly alkaline water.     

Effect of oxidation of nitride coatings on corrosion properties of Ti-6Al-4V alloy in 0.9% NaCl at 40°C

The corrosion properties of Ti-6Al-4V alloy with oxidized thermodiffusion nitride coatings were investigated in isotonic 0.9% solution of NaCl at temperature of 40°C. It was shown that modification of nitride coatings by oxygen leads to a deterioration of the protective properties of nitrided surface of Ti-6Al-4V alloy. The protective properties of the alloy with nitride coatings modified by oxygen are determined by the composition of formed surface oxynitride film.      

Surface modification of Ti-6Al-4V powder during recycling in EBM process

Electron beam melting is an additive manufacturing technology in vacuum that suits Ti-6Al-4V parts, which has a high affinity with oxygen. Since the high cost of the feedstock powder, the un-melted powder is often recycled in the subsequent process. In this study, the influence of powder reuse on the surface characteristics of Ti-6Al-4V powder is examined using a variety of technology including scanning electron microscopy, X-ray photoelectron spectroscopy, and Auger electron spectroscopy. The modification of surface morphology and chemistry either generally or locally are revealed and discussed, which helps the creation of powder recycling strategy. Compared with fresh virgin powder, “worn” and rougher powder particles are observed after recycling. Meanwhile, the average oxide thickness is slightly increased, and less Al enrichment was found at the surface. Locally varied chemistry/oxide thickness on different powder particles or different location on the same particle is observed.     

From superamphiphobic to amphiphilic polymeric surfaces with ordered hierarchical roughness fabricated with colloidal lithography and plasma nanotexturing

Ordered, hierarchical (triple-scale), superhydrophobic, oleophobic, superoleophobic, and amphiphilic surfaces on poly(methyl methacrylate) PMMA polymer substrates are fabricated using polystyrene (PS) microparticle colloidal lithography, followed by oxygen plasma etching-nanotexturing (for amphiphilic surfaces) and optional subsequent fluorocarbon plasma deposition (for amphiphobic surfaces). The PS colloidal microparticles were assembled by spin-coating. After etching/nanotexturing, the PMMA plates are amphiphilic and exhibit hierarchical (triple-scale) roughness with microscale ordered columns, and dual-scale (hundred nano/ten nano meter) nanoscale texture on the particles (top of the column) and on the etched PMMA surface. The spacing, diameter, height, and reentrant profile of the microcolumns are controlled with the etching process. Following the design requirements for superamphiphobic surfaces, we demonstrate enhancement of both hydrophobicity and oleophobicity as a result of hierarchical (triple-scale) and re-entrant topography. After fluorocarbon film deposition, we demonstrate superhydrophobic surfaces (contact angle for water 168°, compared to 110° for a flat surface), as well as superoleophobic surfaces (153° for diiodomethane, compared to 80° for a flat surface).     

Photocatalytic,phosphorus-doped,anatase oxide layers applicable to titanium implant alloys

Titanium alloys provide excellent corrosion resistance and favorable mechanical properties well suited for a variety of biomaterial applications. The native oxide surface on titanium alloys has been shown to be less than ideal and surface modification is often needed. Previously, an optimized anodization process was shown to form a porous phosphorus-enhanced anatase oxide layer on commercially pure Ti grade 4. The anodized layer was shown to improve osseointegration and to reduce bacteria attachment when photocatalytically activated with UVA preillumination. The primary objective of the present study was to create a similar phosphorus-enhanced anatase oxide layer on series of titanium alloys including commercially pure Ti grade 4, Ti-6Al-7Nb, Ti-6Al-4V ELI, alpha + beta Ti-15Mo, beta Ti-15Mo, and Ti-35Nb-7Zr-5Ta. Phosphorus-enhanced anatase oxide layers were formed on each titanium substrate. Anatase formation was shown to generally increase with oxide thickness, except on substrate alloys containing niobium. Phosphorus uptake was shown to be dependent on the titanium alloy chemistry or microstructure. Anodized layers formed on beta-structured titanium alloys revealed the lowest phosphorus uptake and the most nanosized surface porosity. A methylene blue degradation assay showed anodized layers on commercially pure Ti and both Ti-15Mo alloys to exhibit the highest levels of photocatalytic activity. Given the range of mechanical properties available with the commercially pure Ti and Ti-15Mo alloys, the results of this study indicate the benefits of phosphorus-enhanced anatase oxide coatings may be applicable to a wide variety of biomaterial applications.     

Superhydrophobicity on two-tier rough surfaces fabricated by controlled growth of aligned carbon nanotube arrays coated with fluorocarbon

Considerable effort has been expended on theoretical studies of superhydrophobic surfaces with two-tier (micro and nano) roughness, but experimental studies are few due to the difficulties in fabricating such surfaces in a controllable way. The objective of this work is to experimentally study the wetting and hydrophobicity of water droplets on two-tier rough surfaces for comparison with theoretical analyses. To compare wetting on micropatterned silicon surfaces with wetting on nanoscale roughness surfaces, two model systems are fabricated: carbon nanotube arrays on silicon wafers and carbon nanotube arrays on carbon nanotube films. All surfaces are coated with 20 nm thick fluorocarbon films to obtain low surface energies. The results show that the microstructural characteristics must be optimized to achieve stable superhydrophobicity on microscale rough surfaces. However, the presence of nanoscale roughness allows a much broader range of surface design criteria, decreases the contact angle hysteresis to less than 1 degrees , and establishes stable and robust superhydrophobicity, although nanoscale roughness could not increase the apparent contact angle significantly if the microscale roughness dominates.     

Wetting and dewetting transitions on hierarchical superhydrophobic surfaces

Many natural superhydrophobic structures have hierarchical two-tier roughness which is empirically known to promote robust superhydrophobicity. We report the wetting and dewetting properties of two-tier roughness as a function of the wettability of the working fluid, where the surface tension of water/ethanol drops is tuned by the mixing ratio, and compare the results to one-tier roughness. When the ethanol concentration of deposited drops is gradually increased on one-tier control samples, the impalement of the microtier-only surface occurs at a lower ethanol concentration compared to the nanotier-only surface. The corresponding two-tier surface exhibits a two-stage wetting transition, first for the impalement of the microscale texture and then for the nanoscale one. The impaled drops are subsequently subjected to vibration-induced dewetting. Drops impaling one-tier surfaces could not be dewetted; neither could drops impaling both tiers of the two-tier roughness. However, on the two-tier surface, drops impaling only the microscale roughness exhibited a full dewetting transition upon vibration. Our work suggests that two-tier roughness is essential for preventing catastrophic, irreversible wetting of superhydrophobic surfaces.     

Photo ejection of water molecules from amorphous ice films

Water molecules are photo-ejected upon laser irradiation from the surface of ice films grown on graphite (0001) and Pt(111). The films are deposited at temperatures between 40 and 140 K and irradiated with nanosecond laser pulses. The process is investigated in the wavelength range between 275 and 670 nm. The wavelength and photon flux dependence suggest a multi-photon process with energy threshold of around 9 eV. The photo-detachment is less effective or negligible from films annealed at temperatures above the amorphous-crystalline transition temperature of ice films. Coverage dependence of the phenomena relates the photo yield to surface roughness. Electronic excitation mechanism related to the defects in ice is proposed to explain the observations.     

Synergetic effect of sol–gel silica coating and physical/chemical pre-treatment on the oxidation behavior of Ti-6Al-4V alloy

The Ti-6Al-4V alloy was treated in concentrated phosphoric acid solution and by powder blasting, respectively, subsequently coated by silica using sol–gel dip-coating technique. A barrier layer of titanium pyrophosphate (TiP₂O₇) was synthesized at the Ti-6Al-4V substrate surface after the heat treatment. XRD and SEM/EDS analysis revealed that an amorphous silica coating was formed on the alloy. The isothermal and cyclic oxidation behavior of the treated alloy with silica coating and the corresponding bare alloy was investigated at 600 °C in static air to investigate the synergetic effect of the SiO₂ coating and surface treatment on the oxidation resistance of the alloy by thermogravimetry. The average parabolic rate constants of the treated specimens with silica coating were greatly reduced. The stratified oxide layer formed on the bare alloy, while thinner oxide layer formed on the treated alloys with silica coating. The oxidation resistance of the present alloy was improved. The effect of silica coating on the microhardness of the substrate was investigated.     

XPS and EIS studies to account for the passive behavior of the alloy Ti-6Al-4V in Hank’s solution

Journal of Solid State Electrochemistry - The passivation mechanism of the film formed on the alloy Ti-6Al-4V was evaluated in Hank’s solution to infer the properties of this alloy as an...     

From Femtosecond to Nanosecond Laser Microstructuring of Conical Aluminum Surfaces by Reactive Gas Assisted Laser Ablation

A conical microstructure is one of the most versatile surface textures obtained by ultrashort laser micromachining. Besides an increased surface area, unique surface properties such as superhydrophilicity, increased absorptivity; and thermal emissivity can be tailored. On metals, usually ultrashort laser pulses in the femtosecond to low picosecond range are used to obtain these surface structures, whereas nanosecond laser pulses favor melting processes. Herein, we report on an investigation of reactive gas atmospheres such as oxygen, steam, and halogens during laser micromachining of aluminum with 6 ns laser pulses. At a reduced pressure of 20 hPa (air) with additional iodine vapor as reactive species, we found a perfectly microconical structured surface to be formed with nanosecond laser pulses. The resulting surface structures were proven to be free of residual halogens. The application of nanosecond instead of femtosecond laser pulses for the surface structuring process allows to apply significantly less complex laser sources.     

"Lens" effect in directed assembly of nanowires on gradient molecular patterns

We report a new phenomenon, named here as the "lens" effect, in the directed-assembly process of nanowires (NWs) on self-assembled monolayer (SAM) patterns. In this process, the adsorption of NWs is focused in the nanoscale regions at the center of microscale SAM patterns with gradient surface molecular density just like an optical lens focuses light. As a proof of concepts, we successfully demonstrated the massive assembly of V2O5 NWs and single-walled carbon nanotubes (swCNTs) with a nanoscale resolution using only microscale molecular patterning methods. This work provides us with important insights about the directed-assembly process, and from a practical point of view, it allows us to generate nanoscale patterns of NWs over a large area for mass fabrication of NW-based devices.     

Surface properties of polymers treated with F2 laser

Selected polymers (polyethylene‐PE, polypropylene‐PP, polytetrafluoroethylene‐PTFE, polystyrene‐PS and polyethylenterephthalate‐PET) were irradiated with the linearly polarized light of a pulsed 157 nm F₂ laser. The irradiation results in degradation of polymers and ablation of polymer surfaces. Contact angle, measured by goniometry, was studied as a function of the number of laser pulses. The volume of the ablated polymer layer was determined by gravimetry. Changes in surface morphology and roughness were observed using atomic force microscopy. Surface chemistry of the samples was investigated by electrokinetic analysis and by XPS. While PET and PE exhibit small ablation, the ablation of PS and PTFE is more significant, and the most pronounced ablation is observed on PP. Contact angle of all polymers, with the only exception of PP, is a decreasing function of the number of laser pulses up to 2000 pulses. Laser irradiation leads to a refinement of the polymer surface morphology and a decrease of their surface roughness. Electrokinetic analysis and PS show changes in the surface chemistry of polymers after the laser treatment. Copyright © 2011 John Wiley & Sons, Ltd.     

Influence of the structure of nanoscopic building blocks on the assembly of micropatterned surfaces

The effect of solution-state nanoscale structures on the assembly of micropatterns by solvent evaporation was explored with a novel amphiphilic diblock copolymer synthesized by reversible addition–fragmentation chain transfer polymerization. A copolymer of the structure poly(styrene-alt-maleic anhydride)₇₅-b-isoprene₈₄ was assembled into inverse micelles in toluene, and covalently stabilized in the core by reactive amidation of maleic anhydride residues with 2,2′-(ethylenedioxy)bis(ethylamine) to create core-crosslinked nanoparticles (CCNPs) or in the shell by the photoinitiated radical crosslinking reactions of isoprene units to create large crosslinked aggregates (LCAs) of heterogeneous sizes and shapes. Micropatterned films were prepared by the deposition of the diblock copolymer as a solution in acetone and the nanoscale structures (inverse micelle, crosslinked aggregate, and CCNP) as solutions in toluene onto trimethylysilyl chloride treated glass microscope slides under ambient conditions. An analysis by optical microscopy and tapping-mode atomic force microscopy (AFM) indicated that the nanoscale surface topology could be controlled by the pre-establishment of the block copolymer phase segregation into well-defined core–shell nanoassemblies in solution. The most interesting films resulted from the evaporative deposition of inverse micelle and CCNP solutions, which afforded uniform, straplike micropatterns of similar dimensions on the microscale and low surface roughness on the nanoscale (roughness = 4 ± 1 and 6± 1 nm by AFM). © 2006 Wiley Periodicals, Inc. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5218–5228, 2006     

Controlling the wettability of hierarchically structured thermoplastics

Surfaces play an important role in defining the properties of materials, controlling wetting, adsorption, or desorption of biomolecules, and sealing/bonding of different materials. We have combined microscale features with plasma-etched nanoscale roughness and chemical modification to tailor the wettability of the substrates. Cyclic olefin polymers and copolymers (COPs/COCs) were processed to make a range of surfaces with controlled superhydrophobic or -hydrophilic properties. The hydrophobic properties of the polymers were increased by the introduction of microstructures of varying geometry and spacing through hot embossing. The COC/COP substrates were functionalized by plasma activation in O(2), CF(4), and a mixture of both gases. The plasma etching introduces nanoscale roughness and also chemically modifies the surface, creating either highly hydrophilic or highly hydrophobic (contact angle >150°) surfaces depending on the gas mixture. The influence of geometry and chemistries was characterized by atomic force microscopy, contact angle measurements, and X-ray photoelectron spectroscopy. Measurements of the contact angle and contact angle hysteresis demonstrated long-term stability of the superhydrophobic/superhydrophilic characteristics (>6 months).     

Characterization of Plasma Polymerized Hexamethyldisiloxane Films Prepared by Arc Discharge

Herein, we present a simple method for fabricating plasma polymerized hexamethyldisiloxane films (pp-HMDSO) possessing superhydrophobic characteristics via arc discharge. The pp-HMDSO films were deposited on a soda–lime–silica float glass using HMDSO monomer vapor as a precursor. A detailed surface characterization was performed using scanning electron microscopy and atomic force microscopy. The growth process of the pp-HMDSO films was investigated as a function of deposition time from 30 to 300 s. The non-wetting characteristics of the pp-HMDSO films were evaluated by means of contact angle (CA) measurements and correlated with the morphological characteristics, as obtained from microscopy measurements. The deposited films were found to be nano-structured and exhibited dual-scale roughness with the static CA values close to 170°. Fourier transform infrared spectroscopy analysis was carried out to investigate chemical and functional properties of these films. Methyl groups were identified spectroscopically to be present within the pp-HMDSO films and were proposed to result in the low surface energy of material. The synergy between the dual-scale roughness and low surface energy resulted in the superhydrophobic characteristics of the pp-HMDSO films. A possible mechanism for the pp-HMDSO film formation is proposed.     

激光诱导铝纳米膜熔化机理的分子动力学模拟

采用耦合一维双温模型的分子动力学方法研究了纳米级的铝膜在飞秒激光辐照下的熔化机制.这种方法不仅能够在原子水平上展现金属膜的各种微观行为,还能有效地描述金属膜的激光能量吸收、传递和金属电子热传导等过程.模拟结果表明,与其它金属相比,铝膜在飞秒激光辐照下的电子温度、晶格温度以及内部压力等呈现出不同的变化.铝膜在较高强度激光辐照下会很快发生全局一致的熔化,这与镍膜上下非均匀的熔化不同.并且由于铝的电子-声子耦合强度较高导致铝膜较镍膜和金膜熔化得更快.模拟结果显示,铝膜的熔化时间与实验测量的超快激光诱导的铝膜熔化时间一致.进而从理论上支持激光诱导的铝膜熔化是一个热力学熔化过程.     

Superhydrophobicity due to the hierarchical scale roughness of PDMS surfaces

Wettability control has been widely investigated in the last decades for technological applications such as microfluidic devices and self-cleaning surfaces by modifying both the chemical composition and the geometric structure of the surfaces. Inspired by the typical morphology of superhydrophobic leaves (such as lotus leaves), we have developed a dual-scale roughness, micro- and nanosized, on polydimethylsiloxane (PDMS) surfaces. By combining different geometric parameters and plasma treatment conditions, the structures were controlled hierarchically, at different independent length scales. Both the microsized replicated pillars and the nanosized etched posts tuned the wettability of the PDMS surfaces in a very simple way, up to contact angles of 170 degrees . Furthermore, changes in the influence of micro- and nanoscale geometrical structures were investigated. Hysteresis and contact angles of water droplets are evaluated as a combined effect of micropillars and a superimposed roughness, resulting in high advancing contact angles and low sliding angles.     

Analytical investigations of poly(acrylic acid) coatings electrodeposited on titanium-based implants: a versatile approach to biocompatibility enhancement

A polyacrylic acid film was synthesized on titanium substrates from aqueous solutions via an electroreductive process for the first time. This work was done in order to develop a versatile coating for titanium-based orthopaedic implants that acts as both an effective bioactive surface and an effective anti-corrosion barrier. The chemical structure of the PAA coating was investigated by X-ray photoelectron spectroscopy (XPS). Scanning electron microscopy (SEM) was employed to evaluate the effect of annealing treatment on the morphology of the coatings in terms of their uniformity and porosity. Inductively coupled plasma mass spectrometry was used to measure ion concentrations in ion release tests performed on Ti-6Al-4V sheets modified with PAA coatings (annealed and unannealed). Results indicate that the annealing process produces coatings that possess considerable anti-corrosion performance. Moreover, the availability and the reactivity of the surface carboxylic groups were exploited in order to graft biological molecules onto the PAA-modified titanium implants. The feasibility of the grafting reaction was tested using a single aminoacid residue. A fluorinated aminoacid was selected, and the grafting reaction was monitored both by XPS, using fluorine as a marker element, and via quartz crystal microbalance (QCM) measurements. The success of the grafting reaction opens the door to the synthesis of a wide variety of PAA-based coatings that are functionalized with selected bioactive molecules and promote positive reactions with the biological system interfacing the implant while considerably reducing ion release into surrounding tissues. Figure Vanadium release from bare Ti-6Al-4V sheets compared with the release from sheets coated with annealed and unannealed electrosynthesised PAA Dedicated to Professor P.G. Zambonin on the occasion of his 72nd birthday.