Effect of high pressure treatment on structure and properties of cellulose in eucalypt pulps

Bleached acid sulphite and kraft Eucalyptus globulus pulps were subjected to treatment at high hydrostatic pressure (400 MPa during 10 min). The associated structural changes of cellulose were evaluated by X-ray scattering, solid-state NMR and infrared spectroscopy. The high pressure treatment promoted the growth of crystalline domains predominantly via lateral aggregation (cocrystallization) and, to some extent, due to the accretion of cellulose from noncrystalline domains (recrystallization). The treated pulps exhibited increment of the amount of strongly bound water and improved accessibility to amorphous domains. The high pressure treatment of dried sulphite pulp led to restoration, at least partially, of its swelling capacity thus diminishing the hornification features. Pressure treated dried sulphite pulp showed improved fibre bonding capacity at simultaneously increased bulk of the produced handsheets. The results obtained clearly showed the potential of high pressure treatments for the modification of cellulosic fibres in different applications.     

Compression molded wood pulp biocomposites: a study of hemicellulose influence on cellulose supramolecular structure and material properties

In this study, the importance of hemicellulose content and structure in chemical pulps on the property relationships in compression molded wood pulp biocomposites is examined. Three different softwood pulps are compared; an acid sulfite dissolving grade pulp with high cellulose purity, an acid sulfite paper grade pulp and a paper grade kraft pulp, the latter two both containing higher amounts of hemicelluloses. Biocomposites based the acid sulfite pulps exhibit twice as high Young’s modulus as the composite based on paper grade kraft pulp, 11–12 and 6 GPa, respectively, and the explanation is most likely the difference in beating response of the pulps. Also the water retention value (WRV) is similarly low for the two molded sulfite pulps (0.5 g/g) as compared to the molded kraft pulp (0.9 g/g). The carbohydrate composition is determined by neutral sugar analysis and average molar masses by SEC. The cellulose supramolecular structure (cellulose fibril aggregation) is studied by solid state CP/MAS ¹³C-NMR and two forms of hemicellulose are assigned. During compression molding, cellulose fibril aggregation occurs to higher extent in the acid sulfite pulps as compared to the kraft pulp. In conclusion, the most important observation from this study is that the difference in hemicellulose content and structure seems to affect the aggregation behaviour and WRV of the investigated biocomposites.     

Ionic liquid extraction method for upgrading eucalyptus kraft pulp to high purity dissolving pulp

High purity cellulose from wood is an important raw material for many applications such as cellulosic fibers, films or the manufacture of various cellulose acetate products. Hitherto, multi-step refining processes are needed for an efficient hemicellulose removal, most of them suffering from severe cellulose losses. Recently, a novel method for producing high purity cellulose from bleached paper grade birch kraft pulp was presented. In this so called IONCELL process, hemicelluloses are extracted by an ionic liquid–water mixture and both fractions can be recovered without yield losses or polymer degradation. Herein, it is demonstrated that bleached Eucalyptus urograndis kraft pulp can be refined to high purity acetate grade pulp via the IONCELL process. The hemicellulose content could be reduced from initial 16.6 to 2.4 wt% while persevering the cellulose I crystal form by using an optimized 1-ethyl-3-methylimidazolium dimethylphosphate-water mixture as the extraction medium. The degree of polymerization was then reduced by a sulfuric acid treatment for subsequent acetylation of the pulp, resulting in a final hemicellulose content of 2.2 wt%. When pre-treating the pulp enzymatically with endoxylanase, the final hemicellulose content could be reduced even to 1.7 wt%. For comparison, the eucalyptus kraft pulp was also subjected to cold caustic extraction and the same subsequent acid treatment which led to 3.9 wt% of residual hemicelluloses. The performance in acetylation of all produced pulps was tested and compared to commercial acetate grade pulp. The endoxylanase-IONCELL-treated pulp showed superior properties. Thus, an ecologically and economically efficient alternative for the production of highest value cellulose pulp is presented.     

Cellulose crystallinity and ordering of hemicelluloses in pine and birch pulps as revealed by solid-state NMR spectroscopic methods

Solid-state ¹³C NMR spectroscopy was used to determine the degree of cellulose crystallinity (CrI) in kraft, flow-through kraft and polysulphide–anthraquinone (PS–AQ) pulps of pine and birch containing various amounts of hemicelluloses. The applicability of acid hydrolysis and the purely spectroscopic proton spin-relaxation based spectral edition (PSRE) method to remove the interfering hemicellulose signals prior to the determination of CrI were also compared. For softwood pulps, the spectroscopic removal of hemicelluloses by PSRE was found to be more efficient than the removal of hemicelluloses by acid hydrolysis. In addition to that, the PSRE method also provides information on the associations between cellulose and hemicelluloses. On the basis of the incomplete removal of xylan from the cellulose subspectra by PSRE, the deposition of xylan on cellulose fibrils and therefore an ordered ultrastructure of xylan in birch pulps was suggested. The ordered structure of xylan in birch pulps was also supported by the observed change of xylan conformation after regeneration. Similarly, glucomannan in pine pulps may have an ordered structure. According to the ¹³C CPMAS measurements conducted after acid hydrolysis, the degree of cellulose crystallinity was found to be slightly lower in birch pulps than in the pine pulps. Any significant differences in cellulose crystallinity were not found between the pulps obtained by the various pulping methods. Only in pine PS–AQ pulp, the degree of cellulose crystallinity may be slightly lower than in the kraft pulps containing less hemicelluloses.     

Properties of cellulose pulps from acidic and basic processes

Research has intensified in recent years on organic solvent pulping processes to supplement or replace conventional pulping processes. One of the main problems with organosolv pulps is the inferior tear strength compared to kraft pulps. An investigation of the properties of two acidic (acetic acid organosolv and acid sulfite) and one basic white spruce pulp (kraft) was carried out to determine factors affecting differences in tear strength. Properties evaluated were lignin and sugar content, mineral composition, ESCA oxygen-to-carbon ratios, acid-base characteristics, water wettabilities, degree of polymerization and crystallinity of cellulose, fiber length and coarseness, and physical properties of the various pulps. Differences in tear strength have been attributed to degradation and changes in the cellulose structure, the hemicellulose-lignin matrix in which the degree of polymerization of hemicelluloses plays the most important role in low yield pulps, and finally, the bonding capacity of the fiber surfaces.     

The Degree of Disorder in Hardwood Kraft Pulps Studied by Means of LODP

The amount of disordered material in two types of hardwood kraft pulps was estimated by determining the weight loss at the point where the levelling-off degree of polymerisation (LODP) was reached. The pulps used were commercial pulps viz (1)one conventional birch kraft and (2)one mixed hardwood (MHW) kraft pulp that had been prehydrolysed prior to cooking. The results indicated that the hemicellulose xylan is closely associated with the cellulose in commercial birch pulps. It is therefore only possible to use LODP as a measure of the crystallite length of hardwood cellulose in highly purified pulps, such as prehydrolysed kraft pulp. A model explaining the LODP-results is proposed.     

Characterization of the supermolecular structure of cellulose in wood pulp fibres

The hierarchic organization of cellulose fibrils (microfibrils) was investigated in holocellulose, sulphite pulp and kraft pulp using TEM, XRD, ED and FTIR. There were remarkable differences in both the fibril structure and fibril aggregation between the samples. TEM observations revealed more intimately associated fibrils in the kraft pulp compared to the sulphite pulp and the holocellulose, results in agreement with previous CP/MAS ¹³C-NMR data [Hult E.-L. et al. (2002) Holzforschung 56: 231–234]. Furthermore, the cellulose crystallinity was higher in the kraft pulp sample. With respect to the cellulose I and I allomorphs, these samples were controversial when different analytical techniques were applied. Due to the small fibril size and the low degree of order of cellulose in these samples, the concept of crystalline triclinic and monoclinic components as determined by diffraction analysis may not be adequate. Instead the fibril can be regarded to have different degrees of lateral order (including paracrystalline ordering) that can be reoriented to I type conformation and packing upon pulping.     

Accessibility of hydroxyl groups in birch kraft pulps quantified by deuterium exchange in D2O vapor

Deuterium exchange in a deuterium oxide (D₂O) atmosphere (95 % relative humidity), quantified by a dynamic vapor sorption (DVS) apparatus, was applied for assessing the accessibility of hydroxyl groups in birch kraft pulps. Achieving the maximum deuteration level exhibited slower kinetics than was earlier reported for experiments with ground wood and bacterial cellulose. The deuterium exchange process followed two parallel phenomena. Applying multiple drying and rewetting cycles gave kinetic information also on the hornification phenomenon occurring during these cycles. Dry birch pulps treated with sodium hydroxide solution of varying alkalinities at elevated temperatures were assessed for their accessible hydroxyl groups by DVS with deuterium exchange. This method was evaluated against deuteration combined with Fourier transform infra-red spectroscopy and water retention value (WRV). DVS measurements were in correlation with WRV and both the methods indicated that an alkaline treatment of dry birch pulp improves cellulose accessibility. The level of irreversible deuteration also decreased as the alkalinity was increased. DVS was shown to provide quantitative information on the accessibility but to be a time-consuming method for the pulp samples. A potential means to decrease the duration of the measurement is increased D₂O exposure by excluding the drying phases.     

Surface Composition and Surface Energetics of Various Eucalypt Pulps

In this paper we report on our study of the surface chemical composition, surface energy and acid-base characteristics of plantation eucalypt pulps obtained using the kraft, neutral sulphite semichemical (NSSC) and cold soda processes. X-ray photoelectron spectroscopy (XPS) was used to quantify the surface coverages of extractives and lignin. Inverse gas chromatography (IGC) was used to analyse the dispersive component and the acid-base characteristics of the pulp samples. The pulp yield and the total lignin and extractives in the pulp increased in the sequences of kraft, NSSC and cold soda. The relative surface concentrations of extractives and lignin on the pulps (expressed in terms of the ratios of the pulp surface coverage to the total content of these materials in the pulp) did not increase in the same sequence. The relative surface concentrations of lignin and extractives on the kraft pulps were found to be distinctively higher than those of the NSSC and cold soda pulps. The dispersive components of the surface energy of all pulps were similar before extraction, but increased by different degrees after extraction, with that of the cold soda pulp showing the lowest degree of increase. The acid-base characteristics of the pulps were evaluated using the method of acceptor and donor constants described by Schultz and Lavielle and the method of work of adhesion described by Lundqvist and Ödberg. A comparison of these methods has been made. The acidity of all pulps was found to increase after extraction. The degree of increase in pulp acidity is negatively correlated with the surface lignin concentration on the pulps. The low relative acidity of the cold soda pulp is probably associated with its high surface lignin coverage. An experimental model was established to test this hypothesis.     

Cellulose Depolymerisation and Paper Properties in E. Globulus Kraft Pulps

The aim of this work was to study the impact of cellulose depolymerisation on the beating potential and handsheet properties of the portuguese E. globulus kraft pulp. A homogeneous sample of eucalypt wood chips was cooked using different kraft pulping conditions (cooking temperatures and times, and sodium hydroxide and sodium sulphide concentrations) in order to obtain a wide variation for intrinsic viscosity of the pulps. In the range of industrial cooking conditions, this property was found to be linearly dependent on the effective alkali charge, for a given cooking time and temperature. Unbeaten and beaten (at 2000 rev. PFI) pulp properties were evaluated and the results confirm that the higher the pulp intrinsic viscosity the better the pulp beatability and the paper properties. However, the differences in the latter cannot be exclusively explained by the differences in viscosity, since pulps with the same viscosity may exhibit distinct papermaking potentials. It was then necessary to scan other pulp chemical characteristics that could also influence the development of paper properties such as lignin, pentosan content and polysaccharides relative composition.     

Carbon-13 NMR evidence for cocrystallization of cellulose as a mechanism for hornification of bleached kraft pulp

Solid-state ¹³C NMR spectroscopy was used to characterize a bleached softwood kraft pulp in the never-dried state and after cycles of drying and remoistening. Changes in NMR signal strengths indicated that growth of crystalline domains involved cocrystallization rather than accretion of cellulose from noncrystalline domains. A cluster of C-4 signals at 89.4 ppm, assigned to the interiors of crystalline domains, grew at the expense of C-4 signals at 84.0 and 84.9 ppm, assigned to the well-ordered surfaces of crystalline domains. Irreversible changes were not detected until the moisture content dropped below 18%. They were enhanced by a second drying/remoistening cycle, but showed little further change on subsequent cycles. The necessary conditions resembled those reported for hornification, suggesting that cocrystallization might provide a mechanism for hornification.     

A precise study on the feasibility of enzyme treatments of a kraft pulp for viscose application

The development of efficient process steps to convert paper-grade to dissolving pulps was investigated as part of the work programme to improve the process economics. The challenge of pulp refinement comprises the selective removal of hemicelluloses and the precise adjustment of the pulp viscosity, while maintaining the reactivity of the pulp as required for viscose application. The purpose of this study was to investigate the effects of various enzyme treatments on a commercial oxygen-delignified Eucalyptus globulus paper-grade kraft pulp in the course of a total chlorine free bleaching sequence in combination with refining techniques following the principle of Modified Kraft Cooking (Sixta et al. 2007). The objectives were to assess its applicability as viscose pulp besides the reduction of chemical consumption in alkaline and ozone bleaching steps by means of xylanase pre-treatment and the controlled adjustment of final pulp viscosity utilizing endoglucanase post-treatment. Xylanase pre-treatment combined with cold caustic extraction at reduced alkalinity efficiently removed the hemicelluloses from the pulp and clearly increased the pulp brightness by extensive removal of hexenuronic acid side chains. The xylanase pre-treated pulp showed increased reactivity towards xanthation and high viscose dope quality in terms of particle content. The dependence of cellulose chain scission on the applied endoglucanase concentration was analyzed in detail, and this allowed precise viscosity reduction as well as reactivity increase. The differently treated pulps, with and without xylanase pre-treatment, were of very narrow molecular weight distribution and the quality of the spun fibers were very similar to those viscose fibers from commercial dissolving pulps.     

13C CPMAS NMR investigations of cellulose polymorphs in different pulps

In order to obtain information about the crystallinity and polymorphs of cellulose, and the occurrence of hemicelluloses in pulp fibers, wood cellulose, bacterial cellulose, cotton linters, viscose, and celluloses in different pulps were investigated by solid state ¹³C CPMAS NMR spectroscopy. A mixed softwood kraft pulp and a dissolving-grade pulp were treated under strongly alkaline and acidic conditions and the effect on cellulose crystallinity was studied. The presence of different crystalline polymorphs of cellulose and the amounts of hemicelluloses are considered.     

The effect of eucalypt pulp xylan content on its bleachability,refinability and drainability

Currently, bleached eucalypt pulps are largely used for printing and writing (P&W) and sanitary (tissue) paper grades. Among the many pulp quality requirements for P&W and tissue paper production the xylan content is one of the most significant. For P&W papers, increasing xylans improve pulp refinability and strength properties but negatively affect bulk and drainability. For tissue paper, xylans are purportedly advantageous during paper drying in the Yankee cylinder but negatively affect paper bulk and may increase dusting during paper manufacture. On the other hand, bleachability is a very important parameter for both P&W and tissue grade pulps since bleaching cost is the second most significant in eucalypt bleached kraft pulp production. The aim of this study was evaluating the influence of eucalyptus pulp xylan content on its bleachability, refinability and drainability. A sample of industrial unbleached eucalyptus kraft pulp containing 15.6?% xylans was treated with various alkali charges at room temperature in order to obtain materials with different xylan contents. The pulps were bleached to 90 % ISO brightness with the O–D_HT–(EP)–D sequence and evaluated for their refinability and drainability. By increasing the alkali concentration in the range of 10–70 g/L pulps of 14.5–5.9 % xylans were produced with no significant impact on cellulose crystallinity. The decrease of xylan content significantly decreased pulp bleaching chemical demand, water retention value and refinability and increased pulp drainability.     

Dissolving-grade birch pulps produced under various prehydrolysis intensities: quality,structure and applications

Aqueous-phase prehydrolysis followed by alkaline pulping is a viable process to produce wood-based dissolving pulps. However, detailed characterisation of the achievable pulp quality, performance and cellulose structure is yet lacking. In this study, the production of hemicellulose-lean birch soda-anthraquinone pulps after prehydrolysis under various intensities was investigated. Increasing prehydrolysis intensity resulted in pulps of higher purity but lower cellulose yield and degree of polymerisation. Higher cellulose yield by using sodium borohydride during pulping was achieved at the expense of reducing pulp purity. Cellulose crystallinity was similar in all pulps indicating simultaneous degradation of both crystalline and amorphous cellulose regions. Reinforced prehydrolysis seemingly increased the cellulose crystal size and the interfibrillar distances. Moderate intensity prehydrolysis (170 °C) resulted in a pulp well suited for viscose application, whereas reinforced prehydrolysis favoured the production of acceptable cellulose triacetate dope. The performance of the pulps in viscose and acetate applications was strongly related to the chemical and structural properties.     

Reactivity of dissolving pulps modified by TEMPO-mediated oxidation

The reactivity of dissolving pulps towards derivatization or dissolution is a crucial quality parameter and is mainly determined by the accessibility of the hydroxyl groups. When dissolving pulps are produced from paper-grade pulps by cold caustic extraction (CCE), their reactivity is often inferior as compared to commercial prehydrolysis kraft dissolving pulps. It was hypothesized that pulp reactivity can be enhanced by the introduction of small amounts of substituents to facilitate interchain accessibility. In this study, CCE-treated Eucalyptus globulus kraft paper pulp was subjected to TEMPO-mediated oxidation to initiate partial oxidation of the C₆-hydroxyl groups to carboxyl groups. The effect of this pulp modification on the reactivity towards xanthation and the subsequent dissolution in diluted aqueous alkali solution (viscose process) as well as the dissolution in complexing and non-complexing solvents, respectively, was thoroughly examined. The results revealed that the oxidized pulps rich in C₆-carboxylate groups impeded the xanthation reaction obviously because of the reduced availability of hydroxyl groups. When N-methylmorpholine-N-oxide monohydrate was used as a direct solvent, a very high content of C₆-carboxylate groups was found to reduce the solubility of the pulp fibers as less hydrogen bonds can be formed with NMMO·H₂O. In the case of dissolution in the complexing solvent cupriethylenediamine, the dissolution mechanism of cellulose was not deteriorated by the high content of C₆-carboxylate groups. Instead, the oxidation procedure increased the hydrophilic character and the swelling capacity of the outer cell wall layers allowed homogeneous dissolution.     

Reactive dissolution of cellulose and pulp through acylation in pyridine

The direct acylation of cellulose and different pulps with various acid chlorides was systematically screened. The syntheses were started in a heterogeneous solid–liquid reaction medium in hot pyridine with aliphatic and aromatic acid chlorides. After a few hours, depending on the reagent used, a homogenous solution was obtained. The obtained cellulose esters usually show a high degree of substitution (DS) and polymerization and are soluble in organic solvents. Esterification of softwood dissolving pulp, hardwood kraft pulp and hardwood kraft pulp-hemicellulose poor were also studied. The results show that almost identical DS were obtained for pulp derivatives compared to esters of microcrystalline cellulose. Thermogravimetric analysis and differential scanning calorimetry of the synthesized materials showed an improved thermal stability and various discrete thermal transitions compared to the original cellulose. The scanning electron microscopy images of derivatives showed a relatively flat and smooth surface with an absence of fibrous structure. The reactive dissolution of cellulose or pulp in pyridine is a straightforward and easy route to obtain long-chain aliphatic and aromatic cellulose esters.     

Sulfur-free dissolving pulps and their application for viscose and lyocell

In this study, the concept of multifunctional alkaline pulping has been approved to produce high-purity and high-yield dissolving pulps. The selective removal of hemicelluloses was achieved by either water autohydrolysis (PH) or alkaline extraction (E) both applied as pre-treatments prior to cooking. Alternatively, hemicelluloses were isolated after oxygen delignification in a process step denoted as cold caustic extraction (CCE). Eucalyptus globulus wood chips were used as the raw material for kraft and soda-AQ pulping. In all process modifications sulfur was successfully replaced by anthraquinone. By these modifications purified dissolving pulps were subjected to TCF bleaching and comprehensive viscose and lyocell application tests. All pulps met the specifications for dissolving pulps. Further more, CCE-pulps showed a significantly higher yield after final bleaching. Morphological changes such as ultrastructure of the preserved outer cell wall layers, specific surface area and lateral fibril aggregate dimension correlated with the reduced reactivity towards regular viscose processing. The residual xylan after alkali purification depicted a lower content of functional groups and a higher molecular weight and was obviously entrapped in the cellulose fibril aggregates which render the hemicelluloses more resistant to steeping in the standard viscose process. Simultaneously, the supramolecular structure of the cellulose is partly converted from cellulose I to cellulose II by the alkaline purification step which did not influence the pulps reactivity significantly. Nevertheless, these differences in pulp parameters did not affect the lyocell process due to the outstanding solubility of the pulps in NMMO. Laboratory spinning revealed good fiber strength for both, regular viscose and lyocell fibers. The high molecular weight xylan of the CCE-treated pulps even took part in fiber forming.     

The influence of hemicellulose on fibril aggregation of kraft pulp fibres as revealed by FE-SEM and CP/MAS 13C-NMR

Three Norway spruce pulps were produced using different kraft pulping methods, in order to obtain large differences in cellulose and hemicellulose proportions at a similar lignin content. The hemicellulose content in the three pulps varied between 10% and 22%. The aim of the study was to evaluate the influence of cellulose and hemicellulose on fibre ultrastructure and correlate this with the differences observed in the mechanical properties between the pulps. The ultrastructure of the pulp fibres were studied using Field Emission Scanning Electron Microscopy (FE-SEM) and Solid-State Cross Polarisation Magic Angle Spinning Carbon-13 Nuclear Magnetic Resonance (CP/MAS ¹³C-NMR) in combination with spectral fitting. CP/MAS ¹³C-NMR measured the average bulk properties of the pulp fibres, while FE-SEM allowed for observations on the ultrastructure of fibre surfaces. The ultrastructure of the fibres varied with varying hemicellulose content. The pulp with a high hemicellulose content had a porous surface structure. In fibres with a low hemicellulose content, the fibril aggregates (macrofibrils) formed a much more compact surface structure. With CP/MAS ¹³C-NMR this change was reflected by an increase in average fibril aggregate width with decreasing hemicellulose content. Results from FE-SEM and CP/MAS ¹³C-NMR correlated well. The changes recorded in ultrastructure may explain the very different mechanical properties reported previously for pulps with different hemicellulose content.     

Comparison of hot-water extraction and steam treatment for production of high purity-grade dissolving pulp from green bamboo

The performance of hot-water extraction (HWE) and steam treatment (ST), followed by kraft pulping were compared for production of high purity-grade dissolving pulp from green bamboo. With the same prehydrolysis intensity (represented by the P-factor), the fractionation efficiency of HWE is far lower than that of ST. Because of lower removal of non-cellulosic components, the solid residue from HWE (even at approximately double the prehydrolysis intensity, P-factor = 1,379) required more active alkali (AA) during kraft pulping to obtain a cellulose purity equivalent to that achieved by the ST (P-factor = 756)-kraft process. To reach equivalent hemicellulose removal, HWE required more severe intensity than ST. However, FTIR and SEM characterizations of solid residue confirmed that intensified HWE resulted in significant lignin condensation. Antagonistic effects of hemicellulose removal and lignin condensation extent on subsequent kraft pulping were therefore more apparent in HWE than that in ST. Under the same kraft pulping conditions, lignin condensation from a severely intensified HWE process (P-factor = 2,020) caused greater cellulose yield and viscosity loss than that found for ST. Finally, at a given residual pentosan or lignin content, the cellulose yields from all HWE-kraft pulps were about 3 % lower than those from ST-kraft pulps. Consequently, based on an optimally setup chlorine dioxide bleaching stage, a cellulosic pulp with alpha-cellulose content of 97.6 % and viscosity of 927 mL/g was successfully produced from a ST-kraft pulp (P-factor = 756, AA = 19 %).