Preparation and characterization of poly(butylene terephthalate) nanocomposites from thermally stable organic-modified montmorillonite

In this paper, cetyl pyridium chloride (CPC) was employed to modify the montmorillonite. TGA analysis shows that the organic modified clay has higher thermal stability than hexadecyl trimethyl ammonium chloride modified montmorillonite and is suitable to be used for preparing poly(butylene terephthalate) (PBT)/clay nanocomposites at the high temperature. And then PBT/clay nanocomposites were prepared by direct melt intercalation. The results of XRD, TEM and HREM experiments show the formation of exfoliated-intercalated structure. The thermal stability of the nanocomposites does not evidently decrease, but the char residue at 600 °C remarkably increase compared with pure PBT. DSC results indicate that clay improves the melting temperature, the crystallization rate and crystallinity of the PBT molecules in the nanocomposites.     

Effect of flocculated structure on rheology of poly(butylene terephthalate)/clay nanocomposites

The microstructure and rheological property of poly(butylene terephthalate) (PBT)/epoxy/montmorillonite nanocomposites (PCNs) were investigated. For the study, PCNs were prepared by melt intercalation in clay content of 4 wt % and, epoxy loadings were varied from 2 to 4 wt %. The intercalated PCNs are characterized by different techniques such as transmission electron microscopy, Fourier transform infrared and rheology. It is interesting that the percolated tactoids network in the ternary hybrids becomes insensitive to the shear deformation with the addition of epoxy in contrast to that in the sample without epoxy, which can be attributed to the formation of a flocculated structure of clay tactoids because of the chain‐extension reactions between PBT matrix and epoxy and possible hydrogen bonding. The flocculated structure has influence on the rheological behavior of the hybrids remarkably, strengthening the percolated strong‐associated‐tactoids network and reducing the percolation threshold, while not changing the strain‐scaling. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2807–2818, 2005     

聚合物基粘土纳米复合材料的流变行为研究

聚合物基粘土纳米复合材料具有与常规颗粒填充体系类似的流变特性 :在整个频率范围内 ,储能模量和损耗模量均随粘土含量的增加而变高 ,其频率依赖性会表现出非未端行为 :且当粘土含量超过临界值以后 ,储能模量会在低频区表现出似固体的平台发展。但与之不同的是前者在低粘土含量的条件下 (<10 % (wt) )就会表现出似固体行为或非末端行为。这些流变特性还会受到粘土的径厚比、化学特性、聚合物基体的分子结构参数和粘土与基体间的相互作用强度等因素的影响。聚合物基粘土纳米复合材料的流变行为是与其微观结构的形成和演化以及聚合物分子链在特定环境下的粘弹松弛过程紧密联系在一起的。本文综述了插层型、剥离型和聚合物分子链一端受限剥离型聚合物基粘土纳米复合材料在力场作用下的流变特性和粘弹松弛机理方面的研究进展。     

Largely improved tensile properties of chitosan film via unique synergistic reinforcing effect of carbon nanotube and clay

In this work, a great synergistic effect of 2D clay platelets and 1D carbon nanotubes (CNTs) on reinforcing chitosan matrix has been observed for the first time. With incorporation of 3 wt % clay and 0.4 wt % CNTs, the tensile strength and Young's modulus of the nanocomposites are significantly improved by about 171 and 124%, respectively, compared with neat chitosan. This could be understood as due to the formation of much jammed fillers network with 1D CNTs and 2D clay platelets combined together, as indicated by rheological measurement. Our work demonstrates a good example for the preparation of high performance polymer nanocomposites by using nanofillers of different dimension together.     

Clay network in ABS-graft-MAH nanocomposites: Rheology and flammability

A melt blending method was used to prepare ABS/clay and ABS-g-MAH/clay nanocomposites. Cone calorimeter and advanced rheological extension system (ARES^©) were employed to measure flammability and dynamic rheological properties. The main aim is to establish a relationship between the clay network structure and flammability properties of polymer nanocomposites. From the results of dynamic rheological measurements, it was found that the clay network structure was formed in ABS-g-MAH/clay nanocomposites, which strongly affected the flammability properties of the nanocomposites. The clay network improves the melt viscosity and results in restraint on the mobility of the polymer chains during combustion, which leads to significant improvement of flame retardancy for the nanocomposites.     

Nanocomposite of montmorillonite with telechelic sulfonated poly(butylene terephthalate): Effect of ionic groups on clay dispersion, mechanical and thermal properties

Telechelic ionomeric poly(butylene terephthalate) nanocomposites with organically modified clays have been prepared by the melt intercalation technique both in Brabender mixer and in twin screw-extruder. The presence of ionic groups tethered at the end of the polymer chains permits electrostatic interaction between the polymer and the surface of an organically modified clays providing a thermodynamic driving force for the dispersion of the clay platelets in the polymer matrix. The improved dispersion has been verified by TEM and XRD analyses. Nanocomposites with telechelic polymers present therefore consistently higher thermo-mechanical properties and improved thermal and hydrolytic stability respect to nanocomposites with standard PBT. Nanocomposite obtained using PBT with 3% telechelic ionic groups and with 5% of clay present a heat deflection temperature that is 48 °C higher compared to that of the commercial material. The presence of the clay also slightly increases the thermal and hydrolytic stability respect to standard PBT.     

Preparation and Characterization of Poly(butyleneterephthalate)/Organoclay Nanocomposites

PBT/organic montmorillonite (MMT) nanocomposites were prepared via melt intercalation and their nanostructure was characterized by means of X‐ray diffraction and transmission electron microscopy. Nanocomposite formation requires sufficiently hydrophobic organically modified layered silicates, as well as the presence of polar interactions between silicate and polymer. Three different alkylammonium surfactants were used to modify MMT. In addition, epoxy resin was added as a third component, and the effects on the intercalation and exfoliation behavior of the PBT nanocomposites were investigated.     

Effect of extrusion and photo-oxidation on polyethylene/clay nanocomposites

Polyethylene (a 1:1 blend of m-LLDPE and z-LLDPE) double layer silicate clay nanocomposites were prepared by melt extrusion using a twin screw extruder. Maleic anhydride grafted polyethylene (PEgMA) was used as a compatibiliser to enhance the dispersion of two organically modified monmorilonite clays (OMMT): Closite 15A (CL15) and nanofill SE 3000 (NF), and natural montmorillonite (NaMMT). The clay dispersion and morphology obtained in the extruded nanocomposite samples were fully characterised both after processing and during photo-oxidation by a number of complementary analytical techniques. The effects of the compatibiliser, the organoclay modifier (quartenary alkyl ammonium surfactant) and the clays on the behaviour of the nanocomposites during processing and under accelerated weathering conditions were investigated. X-ray diffraction, transmission electron microscopy (TEM), scanning electron microscopy (SEM), rheometry and attenuated reflectance spectroscopy (ATR-FTIR) showed that the nanocomposite structure obtained is dependent on the type of clay used, the presence or absence of a compatibiliser and the environment the samples are exposed to. The results revealed that during processing PE/clay nanocomposites are formed in the presence of the compatibiliser PEgMA giving a hybrid exfoliated and intercalated structures, while microcomposites were obtained in the absence of PEgMA; the unmodified NaMMT-containing samples showed encapsulated clay structures with limited extent of dispersion in the polymer matrix. The effect of processing on the thermal stability of the OMMT-containing polymer samples was determined by measuring the additional amount of vinyl-type unsaturation formed due to a Hoffman elimination reaction that takes place in the alkyl ammonium surfactant of the modified clay at elevated temperatures. The results indicate that OMMT is responsible for the higher levels of unsaturation found in OMMT-PE samples when compared to both the polymer control and the NaMMT-PE samples and confirms the instability of the alkyl ammonium surfactant during melt processing and its deleterious effects on the durability aspects of nanocomposite products. The photostability of the PE/clay nanocomposites under accelerated weathering conditions was monitored by following changes in their infrared signatures and mechanical properties. The rate of photo-oxidation of the compatibilised PE/PEgMA/OMMT nanocomposites was much higher than that of the PE/OMMT (in absence of PEgMA) counterparts, the polymer controls and the PE–NaMMT sample. Several factors have been observed that can explain the difference in the photo-oxidative stability of the PE/clay nanocomposites including the adverse role played by the thermal decomposition products of the alkyl ammonium surfactant, the photo-instability of PEgMA, unfavourable interactions between PEgMA and products formed in the polymer as a consequence of the degradation of the surfactant on the clay, as well as a contribution from a much higher extent of exfoliated structures, determined by TEM, formed with increasing UV-exposure times.     

Effect of matrix viscosity on the extent of exfoliation in EVA/organoclay nanocomposites

The influence of matrix viscosity and polarity on ethylene‐vinyl acetate copolymer (EVA) nanocomposites was studied. Five different EVA grades, with different melt flow indexes (MFIs) and/or vinyl acetate (VA) contents, were mixed with two montmorillonite (MMT) nanoclays: pristine and modified with a polar surfactant, producing 75/25 w/w% masterbatches which were subsequently diluted in the EVA matrix to obtain 5 wt% MMT nanocomposites. Although the same VA content, WAXS results, rheological measurements and TEM analysis showed that the lower the EVA viscosity, the greater the tendency to obtain exfoliated and well dispersed nanocomposites with the organically modified clay. On the other hand, the high viscosity EVA nanocomposites showed that the (001) organoclay diffraction peak was shifted to higher values of 2θ, suggesting lamellae collapsing. TGA and FTIR measurements were used to probe the thermal degradation of organoclay; furthermore, it was not possible to identify, by the techniques used, any reaction between the VA groups and hydroxyl surfactant groups. Thus, it was inferred that the organic surfactant was removed (or ejected) from the clay galleries as a consequence of huge shear tensions developed during processing of the masterbatches/nanocomposites with high viscosity EVA matrices. Copyright © 2009 John Wiley & Sons, Ltd.     

Thermal and mechanical properties of PE/organoclay nanocomposites

Polyethylene/montmorillonite clay nanocomposites were obtained via direct melt intercalation. The clay was organically modified with four different types of quaternary ammonium salts. The objective of this work is to study the use of montmorillonite clay in the production of nanocomposites by means on rheological, mechanical and crystallization properties of nanocomposites and to compare to the properties of the matrix and PE/unmodified clay nanocomposites. In general, the tensile test showed that the yield strength and modulus of the nanocomposites are close to the pure PE. Apparently, the mixture with Dodigen salt seems to be more stable than the pure PE and PE/unmodified clay.     

Influence of the compatibilizer polarity and molar mass on the morphology and the gas barrier properties of polyethylene/clay nanocomposites

In this study, different modified polyethylenes with different molar masses and different modification rates were examined as compatibilizers to prepare high density polyethylene/organoclay nanocomposites. Nanocomposites having 5 wt % organo-modified clay and 20 wt % interfacial agent were prepared by melt blending. The effect of compatibilizer molar mass and polarity was investigated on the clay dispersion and on the gas barrier properties. It was observed that the amount of large and dense fillers aggregates was considerably reduced by introduction of an interfacial agent. The nanocomposite final morphology was governed by a diffusion/shear mechanism. A high degree of clay delamination was obtained with the high molar mass compatibilizers, whereas highly swollen clay aggregates resulted from the incorporation of the low molar mass interfacial agents. In the investigated nanocomposites series, the barrier properties could not be directly related to the clay dispersion state but resulted also from the matrix/clay interfacial interactions. A gas transport mechanism based on these both parameters was proposed to explain the barrier properties evolution in these low polar nanocomposites series. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2593–2604, 2008     

Plasticized polylactide/clay nanocomposites. II. The effect of aging on structure and properties in relation to the filler content and the nature of its organo‐modification

Plasticized polylactide (PLA) – layered silicate nanocomposites were obtained by melt blending PLA with polyethylene glycol as plasticizer (20 wt %) and with different montmorillonite fillers: Cloisite® 20A, Cloisite® 25A, and Cloisite® 30B (from 1 to 10 wt %). Comparative samples of melt‐blended polylactide (without filler) and plasticized PLA with 20 wt % PEG were considered as well. Samples have been aged for 1 and 4 years and their chemical and physical characteristics were compared with not aged reference ones. It was found that molecular weight of the PLA decreased upon melt‐processing and aging, particularly when the Cloisite content increased, without a clear relation to the nature of the organo‐modifier. On the contrary, the PEG plasticizer was practically undegraded upon melt processing and aging. Structural studies revealed that plasticized PLA and plasticized PLA‐based nanocomposites are unstable in time of aging and undergo deplasticization. They showed, after aging, the presence of a thin PEG crystalline layer at the surface of the samples and improved the order in the PLA matrix to a higher extent in plasticized polylactide than in plasticized nanocomposite (due to clay stabilization effect). The amount of PEG diffusing toward sample surface was correlated with aging time, molecular weight of PLA matrix, and Cloisite® type, in clear relation to the extent of intercalation with PLA and PEG. Some modifications of the viscoelastic properties of PLA matrix, induced by the presence of both the nanoparticlate filler and the plasticizer, as well as a deterioration of the mechanical properties upon aging were observed. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 312–325, 2006     

Nanostructural modifications of polyamide/MMT hybrids under isothermal and nonisothermal elongational flow

The aim of this work is to investigate the effects of elongational flow on the nanoscale arrangement of the silicate inside polyamide‐based nanocomposites. Hybrids, at different loadings of a commercial organoclay, were produced by melt compounding using two polyamide matrices, a nylon‐6, and a copolyamide with similar molecular weight and rheological properties. The elongational flow characterization was performed under both isothermal and nonisothermal conditions by using, respectively, an elongational rheometer (SER) and a fiber‐spinning technique. The extensional rheological response of melt‐compounded nanocomposites, correlated to TEM and X‐ray analyses, was used to probe the nanostructural modifications developed during the uniaxial stretching. The results demonstrated that isothermal and nonisothermal elongational flow can modify the nanomorphology of the nanocomposite hybrids affecting the degree of silicate exfoliation as well as the extent of silicate orientation upon the stretching direction. The entity of structural modifications induced by the stretching were highly dependent on the initial nanomorphological state and on the polymer‐clay affinity. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 981–993, 2009     

Isothermal crystallization kinetics of poly(butylene terephthalate)/attapulgite nanocomposites

Poly(butylene terephthalate) (PBT)/organo‐attapulgite (ATT) nanocomposites containing 2.5 and 5 wt % nanoparticles loadings were fabricated via a simple melt‐compounding approach. The crystal structure and isothermal crystallization behaviors of PBT composites were studied by wide‐angle X‐ray diffraction and differential scanning calorimetry, respectively. The X‐ray diffraction results indicated that the addition of ATT did not alter the crystal structure of PBT and the crystallites in all the samples were triclinic α‐crystals. During the isothermal crystallization, the PBT nanocomposites exhibited higher crystallization rates than the neat PBT and the varied Avrami exponents when compared with the neat PBT. At the same time, the regime II/III transition was also observed in all the samples on the basis of Hoffman‐Laurizten theory, but the transition temperature increased with increasing ATT loadings. The fold surface free energy (σ_e) of polymer chains in the nanocomposites was lower than that in the neat PBT. It should be reasonable to treat ATT as a good nucleating agent for the crystallization of PBT, which plays a determinant effect on the reduction in σ_e during the isothermal crystallization of the nanocomposites, even if the existence of ATT could restrict the segmental motion of PBT. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2112–2121, 2006     

Thermal behaviour of compatibilised polypropylene nanocomposite: Effect of processing conditions

The thermal properties and fire behaviour of polypropylene (PP) nanocomposites were investigated using differential scanning calorimetry, dynamic-mechanical analysis, thermogravimetric analysis and glow wire test. In order to study the morphological structure of the materials obtained, TEM and XRD analyses were also carried out. The nanocomposites were prepared using the melt intercalation technique in a co-rotating intermeshing twin screw extruder. Particular attention was given to studying the influence of different processing conditions (barrel temperature profile and screw rate) and compositions of PP-nanoclay blends (clay content, use of compatibiliser) on the thermal properties of the nanocomposites.The results show that all the properties analysed were strongly influenced by the nanocomposite composition; instead, the processing conditions greatly affect only the dynamic-mechanical properties. DSC curves show that the crystallinity is deeply influenced by the presence of the clay in the matrix, owing to the fact that the filler acts as nucleating agent. DMA curves show that materials processed at low temperature profile and high shear stress, i.e. when a good clay dispersion is achieved, are characterised by an enhanced modulus, thus indicating that the incorporation of clay into the PP matrix remarkably enhances its stiffness and has good reinforcing effects. TGA traces in oxidizing atmosphere show a drastic shift of the weight loss curve towards higher temperature and no variation of the onset temperature (i.e. the temperature at which degradation begins). The TGA analyses in inert atmosphere show instead marked increase of this parameter (about 200 °C) and no shift of weight loss curves. Glow wire results highlight that polymer nanocomposites are characterised by enhanced fire behaviour.     

Effect of epoxy resin on rheology of polycarbonate/clay nanocomposites

Polycarbonate/clay nanocomposites (PCNs) were prepared by melt intercalation using epoxy resin as a compatibilizer. The intercalated structure of PCNs was investigated using XRD and TEM. The linear and nonlinear dynamic rheological properties of PCNs were measured by the use of a parallel plate rheometer. The results reveal that the presence of epoxy influences rheological behavior of PCNs significantly. Addition of epoxy can improve dispersion of clay, enhancing the low-frequency viscoelastic responses; while high loadings of epoxy lead to a severe degradation of PC matrix, decreasing the high-frequency responses together with the plasticizing effect of excessive epoxy. Both of these two effects result in invalidity of time-temperature superposition. Moreover, all samples show high sensitivity to both the quiescent and large amplitude oscillatory shear (LAOS) deformation, despite enhanced percolation of tactoids due to the compatibilization of epoxy.     

Preparation and properties of chitosan nanocomposites with nanofillers of different dimensions

In this work, the chitosan ternary nanocomposites with two-dimensional (2D) clay platelets and one-dimensional (1D) CNTs have been successfully prepared by a simple solution-intercalation/mixing method in acid media. It was found that the thermal degradation temperature of chitosan (at 50% weight loss) could be only improved in about 20-30 °C by adding 3 wt% either clay or CNTs, however, almost 80 °C increase of degradation temperature could be achieved by adding 2 wt% clay and 1 wt% CNTs together. Dynamic mechanical measurement demonstrated an obviously improved storage modulus for chitosan/clay-CNTs than that for the corresponding binary chitosan/clay or chitosan/CNT nanocomposites with the same total filler content (3 wt%). For the solvent vapor permeation properties, a largely improved benzene vapor barrier property was observed only in chitosan/clay-CNT ternary nanocomposites and depended on the ratio of clay to CNTs. XRD, SEM and TEM results showed that both clay and CNTs could be well dispersed in the ternary nanocomposites with the nanotubes located around the clay platelets. FTIR showed an improved interaction between the fillers and chitosan by using both clay and CNTs. A much enhanced solid-like behavior was observed in the ternary nanocomposites, compared with the corresponding binary nanocomposites with the same total filler content, as indicated by rheological measurement. The unique synergistic effect of two-dimensional (2D) clay platelets and one-dimensional (1D) CNTs on the property enhancement could be tentatively understood as due to a formation of much jammed filler network with 1D CNTs and 2D clay platelets combined together. Our work demonstrates a good example for the preparation of high performance polymer nanocomposites by using nanofillers with different dimensions together.     

Organo-modified montmorillonite/poly(?-caprolactone) nanocomposites prepared by melt intercalation in a twin-screw extruder

Nanocomposites based on biodegradable poly(?-caprolactone) organo-modified clay have been prepared by melt intercalation using a twin-screw extruder. The screw configuration developed allowed us to obtain an intercalated/exfoliated nanocomposite structure using a modified montmorillonite containing no polar groups, in contrast to previous work using mainly alkyl ammonium containing hydroxyl polar groups in poly(?-caprolactone). Montmorillonite nanocomposites were prepared using a specific extrusion profile from a 30 wt% masterbatch of organo-modified clay, which was then diluted at 1, 3 and 5%. Intercalated and/or exfoliated nanocomposites structures were assessed using rheological procedures and confirmed by transmission electron microscopy analysis. Mechanical and thermal properties were found to be strongly dependent on morphology and clay percentage. Crystallinity was only slightly affected by the clay addition. Effect of exfoliation on Young's modulus and thermal stability was investigated. Young's modulus increased significantly and onset degradation temperature measured by TGA was significantly reduced for an exfoliated nanocomposite composition containing 5 wt% organoclay.     

Impact of the clay organic modifier on the morphology of polymer–clay nanocomposites prepared by in situ free‐radical polymerization in emulsion

Poly(styrene‐co‐butyl acrylate) copolymers were prepared by free‐radical random copolymerization of styrene and butyl acrylate in emulsion in the presence of 10% of surface‐modified sodium montmorillonite (Na‐MMT). The objective of this work was to evaluate the impact of the clay organic modifier in terms of its chemical structure, its degree of interaction within the clay galleries surface, and its ability to copolymerize with monomers, on the morphology and properties of the final nanocomposite prepared. Na‐MMT was modified using different organic modifiers, namely: sodium 1‐allyloxy‐2‐hydroxypropyl (Cops), 2‐acrylamido‐2‐methyl‐1‐propanesulfonic acid (AMPS), N‐isopropylacrylamide (NIPA), and sodium 11‐methacryloyloxy‐undecan‐1‐yl sulfate (MET), respectively. The morphology and properties of the nanocomposites obtained were found to be dependant on the clay organic modifier. X‐ray diffraction (XRD) and transmission electron microscopy indicated that, nanocomposites at 10% clay loading with Cops‐, NIPA‐, and MET‐modified clays, yielded intercalated to partially exfoliated structures, whereas AMPS‐modified clay gave a nanocomposite with a fully exfoliated structure. All polymer–clay nanocomposites were found to be more thermally stable than neat poly(S‐co‐BA) as were determined by TGA. However, nanocomposites with intercalated structures exhibited greater thermal stability relative to fully exfoliated ones. Furthermore, nanocomposites with exfoliated structures exhibited higher storage moduli (G^I) than partially exfoliated once, whereas intercalated structure showed the lowest G^I values. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3619–3628, 2008     

The rheological behavior of ethylene vinyl acetate copolymer/rectorite nanocomposites during the melt extrusion process

To optimize the preparation process for ethylene vinyl acetate (EVA)/rectorite nanocomposites during the melt extrusion, the effect of rectorite on the rheological property of molten polymer has been explored in this paper. The dispersion of rectorite in EVA was probed by X‐ray diffraction, and the rheological behaviors of EVA copolymer and EVA/rectorite nanocomposites during the extrusion process were investigated by means of HAAKE minilab. The positron results reveal that introducing the rectorite in EVA matrix increases the interfaces in composites. And the rheological results indicate that the viscosity of EVA and EVA/rectorite nanocomposites in the molten state was influenced by the processing temperature, processing time and shearing rate. For all the samples, the viscosity increases with increasing the shear rate, and decreases with increasing extrusion temperature. Moreover, compared with the pure EVA, the EVA/rectorite nanocomposite presents a lower viscosity at the same processing condition. Copyright © 2016 John Wiley & Sons, Ltd.