Relationship between electrical resistivity and particle dispersion state for carbon black filled poly (ethylene-<Emphasis Type="Italic">co</Emphasis>-vinyl acetate)/poly (<Emphasis Type="SmallCaps">L</Emphasis>-lactic acid) blend

It is known that the electrical volume resistivity of insulating polymers filled with conductive fillers suddenly decreases at a certain content of filler. This phenomenon is called percolation. Therefore, it is known that controlling resistivity in the semi-conductive region for carbon black (CB) filled composites is very difficult. When poly (ethylene-co-vinyl acetate) (EVA) is used as a matrix, the percolation curve becomes gradual because CB particles disperse well in EVA. In this study, the relationship between the dispersion state of CB particles and electrical resistivity for EVA/poly (L-lactic acid) (PLLA) filled with CB composite was investigated. The apparent phase separation was seen in the SEM photograph. It was predicted that the CB particles located into the EVA phase in the light of thermodynamical consideration, which was estimated from the wetting coefficient between polymer matrix and CB particles. The total surface area per unit mass of dispersed CB particles in the polymer blend matrix was estimated from small-angle X-ray scattering and the volume resistivity decreased with increasing CB content. The values of the surface area of CB particles in CB filled EVA/PLLA (25/75 wt%) and EVA/PLLA (50/50 wt%) polymer blends showed a value similar to that of the CB filled EVA single polymer matrix. In electrical volume resistivity measurement, moreover, the slopes of percolation curves of EVA/PLLA (25/75 wt%) and EVA/PLLA (50/50 wt%) filled with CB composite are similar to that of EVA single polymer filled with CB composite. As a result, it was found that CB particles selectively locate in the EVA phase, and then the particle forms conductive networks similar to the networks in the case of EVA single polymer used as a matrix.     

Poly(lactic acid)/(styrene‐ethylene‐butylene‐styrene)‐g‐maleic anhydride copolymer/sepiolite nanocomposites: Investigation of thermo‐mechanical and morphological properties

In this study, sepiolite nanoclay is used as reinforcing agent for poly(lactic acid) (PLA)/(styrene‐ethylene‐butylene‐styrene)‐g‐maleic anhydride copolymer (SEBS‐g‐MA) 90/10 (w/w) blend. Effects of sepiolite on thermal behavior, morphology, and thermomechanical properties of PLA/SEBS‐g‐MA blend were investigated. Differential scanning calorimetry results showed 7% improvement in crystallinity at 0.5 wt% of sepiolite. The nanocomposite exhibited approximately 36% increase in the tensile modulus and 17% increase in toughness as compared with the blend matrix at 0.5 and 2.5 wt% of sepiolite respectively. Field emission scanning electron microscopy and transmission electron microscopy images exhibited sepiolite‐induced morphological changes and dispersion of sepiolite in both PLA and SEBS‐g‐MA phases. Dynamic mechanical analysis and wide angle X‐ray diffraction present evidences in support of the reinforcing nature of sepiolite and phase interaction between the filler and the matrix. This study confirms that sepiolite can improve tensile modulus and toughness of PLA/SEBS‐g‐MA blend.     

Improving the mechanical properties and flame retardancy of ethylene‐vinyl acetate copolymer by introducing bis [3‐(triethoxysilyl) propyl] tetrasulfide modified magnesium hydroxide

Magnesium hydroxide (MH) was surface modified by bis [3‐(triethoxysilyl) propyl] tetrasulfide (Si‐69) in order to improve its compatibility with ethylene‐vinyl acetate (EVA) copolymer substrate. The modified MH (SMH) was then introduced to EVA through melt blending. The flammability was evaluated by limiting oxygen index (LOI), vertical burning test and cone calorimeter; 40 wt% MH/SMH will lift LOI from 17.9 in EVA to 22.3/23.3, respectively. In cone test, the peak heat release rate (PHRR) of EVA is 1382 kW/m² and reduced sharply to 601/489 kW/m² for 40 wt% MH/SMH adding, respectively. The mechanical properties were tested by a drawing machine. The elongation at break dropped almost 7 times by the addition of 40 wt% MH, from 825% in EVA dived to 124%, whereas up to 745% by the addition of 40 wt% SMH. The morphology observation by scanning electron microscopy (SEM) indicated the dispersion of surface modified MH in EVA was remarkably improved than that of MH. Copyright © 2016 John Wiley & Sons, Ltd.     

Use of calcium carbonate – fumed silica mixtures as filler in polyurethane adhesives

Natural ultramicronized calcium carbonate and mixtures of fumed silica‐natural ultramicronized calcium carbonate are proposed as fillers of solvent based polyurethane (PU) adhesives. PU adhesive containing only calcium carbonate shows similar rheological, thermal, mechanical, surface and adhesion properties than the PU adhesive without filler. Addition of 90 wt% fumed silica +10 wt% calcium carbonate mixture to PU adhesive produced a similar performance than the PU adhesive containing only famed silica. The increase in the amount of natural calcium carbonate in respect to fumed silica in the filler mixture produced detrimental effect on the rheological and mechanical properties of the PU adhesives (in respect to those provided by the PU adhesive only containing fumed silica), although the surface and adhesion properties were not noticeably modified.     

Conductive composites based on core–shell polyaniline nanoclay by latex blending

A simple and versatile method for the preparation of conductive composites based on core–shell polyaniline (PANI) one-dimensional nanoclay distributed in poly(ethylene-vinyl acetate) (EVA) latex with high colloidal stability is demonstrated. The morphological and electrical properties of the composites were investigated. The nanostructures were synthesized from PANI-coated sepiolite nanorods via in situ oxidative polymerization after the surface modification of the sepiolite with ammonium and anilinium salts. Two forms of PANI nanoclay, powder and paste, have shown a much different percolation threshold and significantly different morphologies due to their dispersion ability in EVA matrix. At the same PANI content, the conductivity of the blends with paste is much higher than that of blends with powder PANI nanoclay.     

Effects of atmospheric plasma treatment on the interfacial characteristics of ethylene-vinyl acetate/polyurethane composites

The surface characteristics of ethylene-vinyl acetate (EVA) were modified by argon, air, and oxygen plasma at atmospheric pressure. The surface energies of the EVA were evaluated by contact angles according to a sessile-drop method and adhesion energy (G(IC)) was estimated by a 180 degrees peel test with polyurethane (PU). After the plasma treatments, the surface free energies (or specific polar component) of the EVA increased about five times compared to that of virgin EVA. The adhesion between the EVA and the PU is significantly improved by the plasma treatment. Especially, Ar/air/O(2) plasma treatment increases G(IC) of EVA/PU up to about 600% compared to that of the sample using virgin EVA.     

Laser pyrolysis micro-spectroscopy for modelling fire-induced degradation of ethylene-vinyl acetate systems

A recently developed laser pyrolysis (LP)-Raman/ATR micro-spectroscopic method was applied for analyzing the degradation of polymer systems. The concept behind the method is to combine the micro-scale modelling of fire circumstances with analytical monitoring of the chemical changes in the solid phase of the sample. Samples were irradiated with the infrared beam of a CO₂ laser. The chemical changes were determined by micro-Raman/ATR spectroscopy methods in 200 ms intervals. The applicability of the method is demonstrated here through the pyrolysis of EVA and EVA composites containing metal-modified clays. Rapid depth profiling of few milligrams of sample is feasible with Raman detection, while the ATR sensor is applicable for analysis of fluorescent samples such as Fe coated sepiolite. The acceleration effect of montmorillonite and sepiolite minerals on the degradation of EVA is more pronounced if their surface is coated with Fe atoms. The effects of laser and the cone heater on the ratio of characteristic Raman bands of the polymer are compared and found to be in good correlation.     

Influence of the Particle Size of CaCO3 on the Adhesion of Filled EVA Materials

A surface treatment with corona discharge was used to improve the adhesion properties of ethylene vinyl acetate copolymer (EVA) containing small amounts of four CaCO₃ with different particle size. The nature of the surface modifications produced by the corona discharge treatment and the adhesion to a polychloroprene adhesive were assessed. Treatment of CaCO₃ filled EVA with corona discharge produced a decrease in water contact angle value, irrelevant to the different particle size of the calcium carbonates. The corona discharge treatment created C-O and C=O moieties on the EVA surface and also increased the peel strength, more markedly as the CaCO₃ particle size increased. In general, a mixed (adhesion + cohesive in the EVA) failure in the filled EVA material was produced (assessed by IR-ATR spectroscopy and SEM micrographs of the failed surfaces), but the failure was more cohesive in the EVA containing higher particle size CaCO₃. The durability of the joints was also studied.     

Viscoelastic Properties and Thermal Stability of Nanohydroxyapatite Reinforced Poly-Lactic Acid for Load Bearing Applications

We studied the reinforcing effects of treated and untreated nanohydroxyapatite (NHA) on poly-lactic acid (PLA). The NHA surface was treated with three different types of chemicals; 3-aminopropyl triethoxysilane (APTES), sodium n-dodecyl sulfate (SDS) and polyethylenimine (PEI). The nanocomposite samples were prepared using melt mixing techniques by blending 5 wt% untreated NHA and 5 wt% surface-treated NHA (mNHA). Based on the FESEM images, the interfacial adhesion between the mNHA filler and PLA matrix was improved upon surface treatment in the order of mNHA (APTES) > mNHA (SDS) > mNHA (PEI). As a result, the PLA-5wt%mNHA (APTES) nanocomposite showed increased viscoelastic properties such as storage modulus, damping parameter, and creep permanent deformation compared to pure PLA. Similarly, PLA-5wt%mNHA (APTES) thermal properties improved, attaining higher Tc and Tm than pure PLA, reflecting the enhanced nucleating effect of the mNHA (APTES) filler.     

Synergistic effect of compatibilizer and sepiolite on the morphology of poly(3-hydroxybutyrate-co-3-hydroxyvalerate)/poly(butylene succinate) blends

Blends of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and poly(butylene succinate) (PBS) with different PHBV/PBS weight ratios (100/0, 75/25, 50/50 and 0/100) were elaborated by melt mixing. The morphological investigation of the different samples, in comparison with that of neat PHBV and neat PBS, pointed out that PHBV/PBS blends form a biphasic system over the whole composition range. Low amount of compatibilizing agent (5 wt%), obtained by grafting maleic anhydride (MA) onto PHBV, i.e. PHBV-g-MA, was used for improving the miscibility between the two components of the blend. The incorporation of a fibrous filler as the sepiolite, easily dispersible in a polymer matrix, was also investigated. The morphology of the different blends as well as the evolution of their material properties were discussed in terms of the sepiolite and compatibilizing agent contents. The dispersion of PBS in the PHBV matrix markedly became finer with incorporation of sepiolite and PHBV-g-MA, due to enhanced interactions between the components. This paper highlighted a synergistic effect induced by the presence of both compatibilizer and sepiolite leading to an improved miscibility of the two blend components. The resulting properties were correlated with the morphology observed for the different blends.     

Photocrosslinking of EVA/inorganic filler blends and characteristics of related properties

The blends of EVA filled with talc, calcium carbonate, and glass ball (GB) have been photocrosslinked by UV irradiation in the presence of benzophenone (BP) as a photoinitiator and triallyl isocyanurate (TAIC) as a crosslinker. The various factors affecting the crosslinking process and the related properties have been studied by gel determination, heat extension test, mechanical and thermal aging test, UV spectroscopy, and scanning electron microscopy. The results show that the EVA/talc, EVA/CaCO₃, and EVA/GB samples of 1 mm thickness filled with 25 phr inorganic filler can be photocrosslinked to gel content of above 70 wt% by 5 sec UV‐irradiation under optimum conditions, which is sufficient for some applications of EVA blend materials. The crosslinking rate and final gel content level are in the order of EVA/GB > EVA/talc > EVA/CaCO₃. The data from mechanical and thermal aging tests give evidence that the photocrosslinked EVA/talc, EVA/CaCO₃, and EVA/GB samples are of much better tensile strength and thermal aging properties than those of the unphotocrosslinked ones. Copyright © 2009 John Wiley & Sons, Ltd.     

Optimization of mechanical properties of polypropylene/talc/graphene composites using response surface methodology

This paper investigated the reinforcing effects of a hybrid filler, including talc and exfoliated graphene nanoplatelets (xGnPs), in polypropylene (PP) composites. In order to increase the interphase adhesion, maleic anhydride grafted polypropylene (MAPP) was added as a compatibilizing agent to the PP/talc/xGnP composites. The experiments were designed according to response surface methodology (RSM) to optimize the effects of three variable parameters, namely talc, MAPP and xGnP, on the mechanical properties. In the sample preparation, three levels of filler loading were used for talc (0, 15, 30 wt%), xGnP (0, 0.75, 1.5 wt%) and MAPP (0, 2, 4 wt%). From the analysis of variance (ANOVA), it was found that the talc and xGnP play a significant role in the mechanical properties and morphology of the composites, as proven by scanning electron microscopy (SEM) and differential scanning calorimeter (DSC). In order to simultaneously maximize these mechanical properties, the desirable values of the additives were predicted to be 30 wt% for talc, 4 wt% for MAPP and 0.69 wt% for xGnP. The obtained normal probability plots indicated good agreement between the experimental results and those predicted by the RSM models.     

The addition of functionalized graphene oxide to polyetherimide to improve its thermal conductivity and mechanical properties

The thermal and electrical conductivity and mechanical properties of polyetherimide (PEI) containing either alkyl‐aminated (enGO) or phenyl‐aminated graphene (pnGO) oxides were studied. A solution casting method was used to prepare functionalized graphene oxide/PEI composites with different filler contents. The introduction of functionalized graphene oxide to the PEI matrix improved the thermal conductivity, electrical conductivity, and mechanical properties. The thermal conductivities of the enGO 3 wt%/PEI and pnGO 3 wt%/PEI composites were 0.324 W/mK and 0.329 W/mK, respectively, due to the high thermal conductivity of the graphene‐based materials and the strong interface adhesion due to the filler surface treatment between the fillers and the matrix. The electrical conductivities of the functionalized graphene oxide/PEI composites were larger than that of PEI, but the electrical conductivity values were generally low, which is consistent with the magnitude of the insulator. The strong interfacial adhesion between the fillers and the matrix led to improved mechanical properties. Copyright © 2014 John Wiley & Sons, Ltd.     

Interaction of Silane Coupling Agents with CaCO3

A study of eight silane coupling agents showed very different effect of these compounds on the mechanical properties of PP/CaCO₃composites. The application of aminofunctional silane coupling agents resulted in the reactive coupling of the two inactive components leading to increased strength and decreased deformability. A detailed study of the interaction between CaCO₃and the various coupling agents was carried out in order to find an explanation for the strong coupling effect. The amount of coupling agent creating a monolayer coverage was determined by a dissolution method for each coupling agent. The obtained values changed between 0.3 and 1.0 wt% calculated for the CaCO₃. An attempt was made to determine the orientation of the adsorbed molecules to the filler surface. Most of the coupling agents are oriented perpendicularly to the surface with the exception of a methacryl functional silane compound. Possible interactions between hydrolyzed or condensed silane coupling agents and the filler were studied by Fourier transform infrared spectroscopy using transmitting (FTIR-TS) and diffuse reflectance (DRIFT) modes, as well as gel permeation chromatography (GPC). The results showed that bulky organofunctional groups form a caged, polycyclic, low-molecular-weight structure on the surface, while silanes with smaller groups tend to condense into open, ladder type, high-molecular-weight polysiloxane chains. Polymer/filler adhesion, however, depends primarily on the chemical character of the organofunctional group. Aminofunctional silane coupling agents adhere well to the filler surface and react also with the polymer. In the case of similar functionality the size of the organofunctional group determines the strength of the adhesion.     

Sepiolite-based epoxy nanocomposites: relation between processing, rheology, and morphology

Rheology of sepiolite-based epoxy suspensions as well as morphology and dynamic mechanical properties of the corresponding nanocomposites are discussed in this paper. The influence of the type of sepiolite used, i.e. non-modified, aminosilane and glycidylsilane surface modified, and of the process developed to prepare the epoxy suspensions were investigated. Except for low amount of filler, a shear thinning behavior was observed in the others sepiolite-based epoxy suspensions. The interactions developed between the sepiolite and the epoxy matrix are responsible for the magnitude of the shear thinning effect and are related to the morphology of the nanocomposites. The best dispersion of sepiolite was achieved using either an emulsion process or a glycidyl functionalized sepiolite.     

Tensile,fatigue and thermomechanical properties of poly(ethylene-co-vinyl acetate) nanocomposites incorporating low and high loadings of pre-swelled organically modified montmorillonite

The production of exfoliated polymer/clay based nanocomposites is crucial to obtain an actual benefit of nanoscale reinforcement in the polymer matrix. In this project, the production of exfoliated polymer/clay nanocomposite was aimed through the use of poly(ethylene-co-vinyl acetate) (EVA) copolymer as matrix and organically modified montmorillonite (O-MMT) as nanofiller. The research work involved the use of pre-swelled technique through magnetic stirring and ultra-sonication to obtain more readily exfoliated and dispersed O-MMT nanofiller for EVA nanocomposite production. The aims were to allow the improvement in O-MMT exfoliation and dispersion when the nanofiller was incorporated in high loading (greater than 3 wt%) into the copolymer. The original and pre-swelled O-MMTs were employed to produce the EVA/O-MMT nanocomposites with 1, 3, 5, 7 and 9 wt% nanofiller by melt compounding technique. The results of TEM, tensile and fatigue tests, XRD, FTIR and DMA proved that the pre-swelling technique applied on the O-MMT before melt compounding with the EVA copolymer can bring positive impact to the performance of the nanocomposite. As opposed to the original O-MMT, the pre-swelled O-MMT has the ability to improve the tensile toughness, cyclic stability and storage modulus of the EVA copolymer even when high O-MMT loading (7 wt %) was employed. Improvement in the EVA - O-MMT interactions in the nanocomposite system was postulated to be the main reason for such observations.     

Roles of work of adhesion between carbon blacks and thermoplastic polymers on electrical properties of composites

The effect of the work of adhesion between carbon blacks and different thermoplastic polymers on the positive temperature coefficient (PTC) of composites was investigated. Thermoplastic polymers, such as EVA, LDPE, LLDPE, HDPE, and PP, were used with the addition of 30 wt% of carbon blacks. The work of adhesion based on the surface free energy of a composite was studied in the context of two-liquid contact angle measurements using deionized water and diiodomethane. It was observed that the resistivity on PTC behavior was greatly increased near the crystalline melting temperature, due to the thermal expansion of polymeric matrix. It was shown that the PTC intensity defined as the ratio of the maximum resistivity (rho(max)) to the resistivity at room temperature (rho(RT)) had the largest value on CB/HDPE composites. From the experimental results, the decrease in the work of adhesion induced by interactions between carbon black surfaces and polymer chains is an important factor in the fabrication of a PTC composite.     

Silane surface modification of boron nitride for high thermal conductivity with polyphenylene sulfide via melt mixing method

Polyphenylene sulfide (PPS) is a promising engineering polymer, which is used for various industrial applications. In this study, we developed a highly thermally conductive PPS composite containing boron nitride (BN) as a thermally conductive ceramic filler. (3‐Aminopropyl) triethoxysilane was doped onto the surface of hydroxyl‐functionalized BN using a simple sol–gel process. The modified BN particles were embedded in a PPS matrix via a melt mixing process using a twin extruder to form BN‐Si composites. The maximum thermal conductivity 3.09 W/m·K was exhibited by the surface‐modified BN‐Si containing 60 wt%. This value was 116% higher than the thermal conductivities of the pristine BN and PPS matrix, respectively. The surface‐treated composites also showed an improved storage modulus because of an improvement in the interfacial adhesion and interaction between the BN filler and the PPS matrix. Copyright © 2017 John Wiley & Sons, Ltd.     

A biobased flame retardant towards improvement of flame retardancy and mechanical property of ethylene vinyl acetate

A new biobased flame retardant (MHPA) with remarkable compatibility was synthesized via a facile and low-cost neutralization reaction of magnesium hydroxide (MH) and phytic acid (PA). By blending the prepared MHPA into ethylene vinyl acetate (EVA), the fire retardancy, smoke suppression and mechanical properties of the composites were significantly improved. When 50 wt% of MH was added into EVA matrix, the value of limiting oxygen index (LOI) reached 26.1%. Whereas, when 10 wt% MH in the EVA composites (with initial 50 wt% MH) was replaced by MHPA, the resulted EVA composites had a LOI value of 30.8%, indicating high efficiency of addition of MHPA to improve flame retardancy. Moreover, the heat release rate (HRR) and total smoke production (TSP) of the EVA composites reduced by 54.4% and 27.6%, respectively, suggesting that incorporation of MHPA could effectively hinder rapid degradation of EVA composites during burning process. The fire-retardant mechanism may reside in that the MHPA combined with MH can present the excellent carbonization and expansion effects. This study illustrates that the biobased MHPA has a broad application prospect to develop flame-retardant EVA composites.     

EFFECT OF VINYL ACETATE CONTENT ON THE MECHANICAL PROPERTIES AND MORPHOLOGICAL STRUCTURES OF POLYPROPYLENE

The effect of vinyl acetate （VA） content in ethylene vinyl acetate （EVA） copolyrner on the mechanical properties of polypropylene was investigated. Three different EVA copolymers with concentrations of 3 wt%, 6 wt%, 9 wt%, 12 wt% and 15 wt%, were blended to polypropylene. The mechanical properties such as yield and tensile strengths, elastic modulus, Izod impact strength, hardness and melt flow index of the blends were investigated. Relationship between type of vinyl acetate and concentrations, mechanical, MFI and morphological properties were explored.