Plasticizer for poly(vinyl chloride) from cardanol as a renewable resource material

The present work is aimed to the preliminary analysis of the applicability of cardanol derivatives as renewable plasticizers for soft PVC. Two different plasticizers were studied, obtained by esterification of the cardanol hydroxyl group (cardanol acetate) and further epoxidation of the side chain double bonds (epoxidated cardanol acetate). Differential Scanning Calorimetry (DSC) was used to study the miscibility between PVC and cardanol derived plasticizers. The miscibility was correlated to the chemical structure of plasticizer by means of the Hansen solubility parameter analysis. Results obtained indicated that esterification of cardanol yields a partial miscibility with PVC, whereas esterification and subsequent epoxidation yield a complete miscibility with PVC. Therefore cardanol acetate, obtained by solvent-free esterification of cardanol, was used as a secondary plasticizer of PVC. Mechanical and rheological analysis showed that the cardanol acetate can partially replace DEHP in PVC formulation.     

Preparation and properties of composites made from rice straw and poly(vinyl chloride) (PVC)

Rice straw was employed for the preparation of lignocellulosic‐poly(vinyl chloride) (PVC) composites. The effect of pretreatment of rice straw, concentration of PVC, pressure as well as pressing temperature on the mechanical properties and water absorption was studied. Also, the effect of lignin as coupling agent on the mechanical properties and water absorption of composite was studied. Composites of rice straw comprising both PVC and a coupling agent offer superior properties compared to those made from only rice straw and PVC. The extent of improvement in the mechanical properties and dimensional stability of composites depended not only on the pretreatment of rice straw, concentration of PVC and lignin but also on pressure and pressing temperature. Copyright © 2004 John Wiley & Sons, Ltd.     

Studies of the degradation of organotin stabilizers in poly(vinyl chloride) during gamma irradiation

Organotin stabilizers of the type Bu₂SnX₂ (X = SCH₂CO₂C₈H₁₇ or O₂CCH?CHCO₂C₈H₁₇) present in poly(vinyl chloride) (PVC) and subjected to varying doses of gamma irradiation in the range 1–200 kGy (0.1–20 Mrad) are shown to suffer degradation with dealkylation to form monobutyltin trichloride and tin(IV) chloride, which have been characterized by a subsequent alkylation procedure followed by gas chromatographic analysis. The extent of degradation of the stabilizers on prolonged gamma irradiation is much more severe than during thermal degradation leading to comparable blackening of the polymer.     

Thermal degradation of poly(vinyl chloride)

This paper presents an initial attempt at describing poly(vinyl chloride) (PVC) thermal degradation through a semi-detailed and lumped kinetic model. A mechanism of 40 species and pseudocomponents (molecules and radicals) involved in about 250 reactions permits quite a good reproduction of the main characteristics of PVC degradation and volatilization. The presence of the two step mechanism—the first step of which corresponds to dehydrochlorination and the second to the tar release and residue char formation—are correctly predicted both in quantitative terms and in the temperature ranges. The model was validated by comparison with several thermo gravimetric analyses, both dynamic at different heating rates, and isothermal. When compared with the typical one step global apparent degradation models, the approach proposed here spans quite large operative ranges, especially when it comes to predicting product distributions. The initial results of these product predictions, even though quite preliminary, are encouraging and confirm the validity of the model.     

Photodegradation of polycaprolactone/poly(vinyl chloride) blend

The photodegradation of a 1:1 w/w blend of polycaprolactone and poly(vinyl chloride) has been studied by following carbon dioxide emission during UV exposure. Similar measurements were performed for polycaprolactone and poly(vinyl chloride) homopolymers which were prepared and irradiated in the same way. It was found that the blend gave lower CO₂ emission than either of the two homopolymers, indicating that the interaction of the two components in the blend provided a beneficial reduction of photodegradation. It is therefore deduced that the detailed morphological characteristics of the blend have a controlling influence over the photo-oxidation.     

Modification of poly(vinyl chloride) with new aromatic thiol compounds. Synthesis and characterization

Different thiol compounds were tested for the synthesis of poly(vinyl chloride) (PVC) with halogen groups and the course of the modification reactions followed under different conditions by NMR spectroscopy and elemental analysis. It is shown that PVC can be modified without side reactions using 4-fluorothiophenol, 4-chlorothiophenol, 4-bromothiophenol, 3,4-di-fluorothiophenol, penta-fluorothiophenol and penta-chlorothiophenol. The reactivities and final degrees of modification of the different nucleophiles are compared showing that, when the thiolate salt is preformed, the bromine derivative reacts quicker and higher degrees of modification are reached than with its smaller homologues. On the other hand, using the thiol compounds in combination with potassium carbonate this order is inverted and highest degrees of modification are achieved with 4-fluorothiophenol. Glass transition temperatures and thermal stabilities of the new compounds are compared.     

Mechanochemical reactions on poly (vinyl chloride)

This paper is concerned with molecular phenomena appearing during deformation of poly(vinyl chloride) under tensile stress conditions. By using indirect techniques (reactions with radical acceptors, with vinylic monomers, electron microscopy) the formation of free radicals, appearing as a consequence of splitting of chemical bonds, is evidenced. The amount of reacted radical acceptor or monomer was proved to be related to solution concentration and to the duration of mechanical stress.     

Semi-interpenetrating polymer networks of polyurethane and poly(vinyl chloride)

Summary A series of semi-interpenetrating polymer networks (semi-IPN) of polyurethane (PU) and poly(vinyl chloride) (PVC) has been obtained by prepolymer method and characterised by FTIR; morphological features were examined by SEM-EDS. It has been found that PVC spherical aggregates are dispersed in the PU matrix, but Cl atoms location indicates partial miscibility of both polymers at the interphase which is probably due to hydrogen bonding and/or dipole-dipole interactions. The PVC component influences the phase behaviour of PUs hard segments, as evidenced by DSC results. Thermogravimetric analysis (TG) reveals a complex, multi-step decomposition process with the main mass loss at 503-693 K, while the DTG maxima are located between 540 and 602 K.     

Migration of Additives from Poly(vinyl chloride) (PVC) Tubes into Aqueous Media

The stability and migration product of medical PVC tubes plasticized with polyadipates were investigated by ageing in phosphate buffer at pH 1.679 and water at different temperatures. Changes in the PVC tubes were studied by water absorption, weight loss, Fourier infrared spectroscopy (FTIR), differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA). The low molecular weight migration product that was released was extracted and silylanized before gas chromatography/mass spectroscopy (GC/MS) identification and quantification. After 70 days, the weight loss was less than 0.5% and only a small amount of adipic acid migrated when a tube was aged at 37°C in water and phosphate buffer (pH 1.679), and at 70°C in water after 56 days. However, when aged at 70 and 110°C, gradual deactivation of heat stabilizer after 21 days of ageing in buffer solution and separation of plasticizer from PVC matrix occurred. When the tube was aged at 110°C, significant degradation of both polyadipates and PVC were observed. Adipic acid and 1,4-butanediol monomers and oligomers of polyadipate were the major migration products from polyadipates in the water ageing solution, while only a relatively high amount of adipic acid was identified as the main product in the buffer ageing solution.     

FTIR investigation of the specific migration of additives from rigid poly(vinyl chloride)

Commercial sunflower oil was epoxidized and used as organic costabiliser for rigid poly (vinyl chloride) (PVC) containing zinc and calcium stearates as primary stabilisers and stearic acid as lubricant. For applications in the packaging of foodstuffs, migration testing must be realised. For that purpose, two food simulants were used (sunflower oil and 15% (v/v) aqueous ethanol). The test conditions were 12 days at 40 °C. Circular samples of rigid PVC were immersed in a well known volume of food simulant. A circular sample and 10 ml of food simulant were taken off every day to be analysed. The specific migrations of the additives were investigated by using Fourier transform infrared spectroscopy.The direct analysis of the food simulants was difficult because overlapping of the bands of the additives. However, the analysis of PVC films obtained by dissolution of the circular samples in tetrahydrofuran and evaporation of the solvent was more conclusive. The specific migrations of the metal carboxylates and epoxidized sunflower oil were evidenced.     

Degradation of poly(vinyl chloride) and nitrocellulose in XPS

Measurements have been made of the degradation rates for poly(vinyl chloride) (PVC) and nitrocellulose with cellulose acetate (NC) in x‐ray photoelectron spectroscopy. These materials form part of earlier studies published by others to evaluate instrumental degradation factors. In the earlier studies, results showed significant scatter such that the relative rates varied significantly from instrument to instrument. It is shown here that this variation could arise from different levels of adventitious electrons in the different instruments as well as different layer thicknesses exhibiting the degradation in PVC and NC. The former depends on electrodes in the system and the neutralizing parameters, whereas the latter causes the relative degradation rates to depend on the angle of emission of the detected electrons. These will have varied from laboratory to laboratory in the earlier study. The present study leads to simple recommendations for operating conditions to reduce the degradation effects observed. Copyright © 2003 John Wiley & Sons, Ltd.     

Antimicrobial agents as photostabilizers for rigid poly(vinyl chloride)

Some amide derivatives of ethylene glycol‐bis(2‐aminoethylether)‐N,N,N^′,N^′‐tetraacetic acid (EGTA) have been prepared via their coupling with different aniline derivatives: amino, methyl, chloro, and hydroxy aniline. The EGTA amide derivatives were characterized, and their antimicrobial activities were evaluated. These antimicrobial agents have been investigated as photostabilizers for rigid poly(vinyl chloride) (PVC), suspension PVC, with a K value of 70. Their stabilizing efficiencies were evaluated by determining the percentage of weight loss, the intrinsic viscosities, as well as the amount of formed gel of the photodegraded PVC. The extent of discoloration and the change in the mechanical properties of the photodegraded polymer were also evaluated. The applied materials reduced the loss in weight that resulted from HCl evolution during photodegradation. Both viscosity and gel content measurements showed also a decrease in their values during the degradation process. The decrease in the percentage of gel formation upon applying the investigated photostabilizers reflects the lowering in extent of cross‐linking of the polymer, which implies preserving the mechanical properties of PVC. The extent of discoloration was also improved in the presence of the investigated compounds. The results have proved a greater stabilizing efficiencies of the antimicrobial EGTA amide derivatives than that of the phenyl salicylate ultraviolet (UV) absorber, which is commonly used as an industrial stabilizer. A radical mechanism was proposed to account for the stabilizing action of the investigated products. Copyright © 2011 John Wiley & Sons, Ltd.     

Formation of crystalline inclusion compounds of poly (vinyl chloride) of different stereoregularity with γ-cyclodextrin

This work reports the formation and detailed characterization of the γ-cyclodextrin (γ-CD) inclusion compounds (ICs) formed with two poly (vinyl chloride) samples with different isotactic content. The ICs were characterized by X-ray diffraction, solid state ¹³C-NMR, solution ¹H-NMR, FT-infrared, differential scanning calorimetry, and thermogravimetric analysis. Experimental evidence of the inclusion of the guest polymer chains into the narrow channels created by the γ-CD crystalline host lattice has been obtained. Examination of coalesced poly (vinyl chlorides) (PVCs) obtained after the host γ-CD is removed reveals different characteristics specifically for the coalesced PVC sample with higher isotactic content. An increase in T_g was observed by DSC for this PVC. To the contrary, the T_g of the coalesced PVC sample with lower isotactic content is almost the same as that of the as-synthesized sample. Thermogravimetric analysis indicated that coalesced PVC with higher isotactic content acquires a degree of stabilization after modification by threading into and being extracted from its γ-CD IC. The results suggest that an irreversible conformational change takes place when PVC forms ICs with a solid host lattice like γ-CD. The PVC molecules extend and reorganize into a more stable conformation in the IC, consequently improving the properties of the coalesced sample. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2503–2513, 2007     

Diffusion of small molecules through modified poly(vinyl chloride) membranes

The transport properties of a set of four copolymers based on poly(vinyl chloride) (PVC) have been studied. The nucleophilic substitution of chlorine atoms with 4‐mercaptophenol sodium salt, 2‐thionaphthalene, 4‐(1‐adamantyl) thiophenol, and thiophenolate sodium salt as the nucleophiles has been performed, from low conversion levels (3%) to high levels (40%), and the permeability, solubility, and diffusivity of oxygen, nitrogen, carbon dioxide, and methane have been measured. The introduction of bulky groups to the PVC chain leads to chain separation and results in large increases in the free volume at conversions up to 10%. This brings about a 5‐fold increase in the diffusion coefficients that is almost independent of the bulkiness of the substituent. Solubility is little affected and instead tends to decrease as substitution progresses. The substitution of more than 10% of the chlorine atoms does not result in an improvement in the transport properties. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 964–971, 2002     

Effects of alkaline earth metal stearates on the dehydrochlorination of poly(vinyl chloride)

The thermo non-oxidative degradation of PVC and the effects of alkaline earth metal (Be, Mg, Ca, Ba) stearates were studied by thermogravimetry in the temperature range 150 to 500°C. The alkaline earth metal stearates were observed effectively reduce the dehydrochlorination of PVC. The synergistic effects of combinations of these salts with lead stearate were also studied and are discussed. Kinetic parameters such as the activation energy, order of reaction and Arrhenius factor were calculated by the Coats and Horowitz methods. The results showed that these metal stearates increase the activation energy required for the dehydrochlorination of PVC.     

Gelation and structure formation in solutions of poly(vinyl chloride)

The thermo reversible gelation of poly(vinylchloride) (PVC) is investigated by calorimetric and optical measurements. In a dynamic heating or cooling scan different thermal transitions are observed. The temperatures of these enthalpic transitions as well as the gel-sol temperatures are dependent upon the fraction of PVC present in the sample and on the solvent quality. After isothermal annealing, supplementary endotherms, formed at a slow rate, are found on heating. The temperature of these isothermally formed endotherms is nearly concentration independent. In a previous paper a model for the gelation of PVC was proposed, based on the formation of cooperative, intermolecular associations possible between subsequent, syndiotactic monomeric units. In this paper it is shown that this gelation mechanism is general and occurs in different solvents. © 1996 John Wiley & Sons, Inc.     

Entrapment of glucose oxidase in non-porous poly(vinyl chloride)

We have used solvent casting techniques to immobilise glucose oxidase (GOD) within unplasticised and plasticised poly(vinyl chloride) (PVC) matrices. The plasticisers studied were the cationic surfactant, tricaprylmethylammonium chloride (Aliquat 336s), the anionic surfactant bis(2-ethylhexyl) hydrogenphosphate (BEP) and the lipid, isopropylmyristate (IPM). The activity of the enzyme-membrane was tested by amperometric electrode. Changes in enzyme-membrane electrode response are rationalised on the basis of membrane permselective properties. The Aliquat and IPM modified PVC membranes gave amplified signals due to better retention and subsequent concentration of the H₂O₂ signal species. Effectively, less was being lost to the bulk solution. In the case of the BEP-modified membrane, while there was a linear step change in response up to 50 mM, at higher concentrations, responses did not reach steady-state; they were characterised by an upward drift in response of 0.050 nA/min. This characteristic is thought to be due to a build up of gluconic acid resulting in a pH reduction in the membrane microenvironment and hydrogen bonding between neighbouring BEP molecules. Under these conditions, we have previously shown that the membrane permeability to hydrophilic species is attenuated and it is tentatively suggested that the upward drift due to the build up of H₂O₂ on the electrode side with less permeating through the acidified membrane into bulk solution.The results were compared against using variously plasticised PVC (but no enzyme entrapped) as an outer membrane of a classical dual-membrane glucose enzyme electrode construct. In the latter case, the enzyme was chemically crosslinked between the membranes using glutaraldehyde.     

Thermal degradation studies in poly(vinyl chloride)/poly(methyl methacrylate) blends

The miscibility, morphology, and thermal properties of poly(vinyl chloride) (PVC) blends with different concentrations of poly(methyl methacylate) (PMMA) have been studied. The interaction between the phases was studied by FTIR and by measuring the glass transition temperature (T_g) of the blends using differential scanning calorimetry. Distribution of the phases at different compositions was studied through scanning electron microscopy. The FTIR and SEM results show little interaction and gross phase separation. The thermogravimetric studies on these blends were carried out under inert atmosphere from ambient to 800 °C at different heating rates varying from 2.5 to 20 °C/min. The thermal decomposition temperatures of the first and second stage of degradation in PVC in the presence of PMMA were higher than the pure. The stabilization effect on PVC was found most significant with 10 wt% PMMA content in the PVC matrix. These results agree with the isothermal degradation studies using dehydrochlorination and UV-vis spectroscopic results carried out on these blends. Using multiple heating rate kinetics the activation energies of the degradation process in PVC and its blends have been reported.     

Biodegradation of plasticized poly(vinyl chloride) containing cellulose

The plasticized poly(vinyl chloride) (PVC‐P) and its blend with cellulose (PVC‐P/cell) were prepared by means of extrusion. The samples were then biodegraded in forest soil as well as in soil enriched with cellulolytic microorganisms. Moreover, the samples were vaccinated with chosen species of fungi whose direct effect on polymer was then observed. The course of biodegradation was monitored in terms of, and by means of the following: weight loss, carbon dioxide evolved, attenuated total reflectance infrared (FTIR‐ATR) spectroscopy, gel permeation chromatography (GPC), as well as visual and microscopic observation (OM, SEM). The mechanical properties of samples were studied using the standard tensile tests. It was found that biodegradation in soil occurs in PVC‐P and this process is accelerated in the composition of PVC‐P with cellulose. The biodecomposition yield of PVC‐P/cellulose blends (calculated as relative percentage weight loss) is several dozen times higher than that of PVC‐P. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 903–919, 2007