The effects of annealing on fatigue crack propagation in polyethylene

Fatigue crack propagation tests on annealed and quenched medium-density polyethylene showed the annealed specimens to have much lower resistance to crack initiation and subsequent propagation. Although the same fracture mechanism, in which the brittle crack gradually becomes more ductile, prevailed in both cases, the voided and fibrillated crack tip root craze in the annealed material was much weaker that the nonfibrillated quenched root craze. Microstructural analyses indicate that the annealed material had separate crystallite populations, whereas the quenched material had a more homogeneous morphology. The highest melting fraction of the annealed material was composed of lamellae that were about 270 Å thick, and the quenched lamellae were estimated to be 160 Å thick. The reduced fatigue crack propagation resistance of the annealed material was suggested to be a result of a lower concentration of tie molecules and its reduced damping capability, compared to the quenched material. © 1995 John Wiley & Sons, Inc.     

Micromechanics of fatigue crack propagation in glassy thermoplastics

By the aid of the optical interference method the size of the craze zone at the crack tip has been measured during fatigue crack propagation (FCP) in two glassy thermoplastics thus giving a basis to re-examine proposed models. In contrast to previous assumptions it has been found, that in PMMA of high molecular weight crack propagation occurs only during a short interval of the loading cycle when the fibrils are stretched most severely and it is not limited by crack tip blunting; between the dimensions of the craze zone and the crack advance per cycle which is also reflected by markings on the fracture surface no simple correlation has been found. In PVC first the craze grows continuously during many loading cycles up to its final size and then the crack propagates by a jump separating the craze zone only partly. Thus at all stress intensity levels investigated the length of the final craze zone has been found to be distinctly larger than the jump spacing on the fracture surface. By aid of SEM-photography it is shown that in PVC during FCP cracking occurs by separation of fibrils instead of void coalescence.     

‘Tail’ phenomenon and fatigue crack propagation of PC/ABS alloy

The fatigue crack propagation (FCP) behavior of the alloy of polycarbonate (PC) and acrylonitrile-butadiene-styrene (PC/ABS) is experimentally investigated in this paper. An improved compliance method is employed to measure the fatigue crack length and optical and scanning electron microscopes (SEM) are used to observe the features of crack tip deformation in situ. ‘Tail’ phenomenon has been observed at the initial stage of fatigue for each specimen, which is regarded as a reflection of the transition process of accumulation of damage and plastic deformation during FCP. The law of FCP from low to high crack growth rate (10⁻⁶-10⁻³ mm/cycle) is obtained and described with Paris law. Porous or dimple features govern the fatigue crack surfaces and coarse features have been seen on the crack surfaces with higher crack growth rate, while smooth features have been observed on the crack surfaces with lower crack growth rate. A stretched band appears when the crack growth transforms from lower to higher region of FCP rate.     

Fatigue behaviour of filled polymers

The fatigue resistance of any material is the combined resistance to crack initiation and then to crack propagation. 1) In most of the cases, fillers act as strong cracks initiators. The Fatigue Crack Propagation can, under certain conditions, be improved (glass beads in epoxy) and this can be attributed to the crack front pinning mechanism. This mechanism is mainly governed by interparticle distances. 2) The number of particles per volume unit and thus the interparticles distance seems to be a key factor for endurance resistance. Thus, for a given number of particles per volume unit, the fatigue lifetimes are in good correlation with the FCP data. 3) A very rigid bounding between fillers and matrix is not necessarily good in terms of fatigue lifetime. A rubbery interphase can accommodate the deformation around the particle and thus can avoid a crack nucleation.     

Fatigue crack propagation and related failure in modified,andhydride-cured epoxy resins

The fatigue crack propagation (FCP) of neat and modified, anhydridecured epoxy resin (EP) was studied in tensile-tensile mode at ambient temperature. As modifiers, liquid carboxyl-terminated acrylonitrile-butadiene (CTBN) and silicon rubber (SI) dispersions were used. The latter modifier in a defined particle size distribution was produced by a special latex technology, whereas the former developed in situ in the EP by phase separation during curing. The dispersion-type morphologies of the EPs were characterized by using polished sections and viewing them in a scanning electron microscope (SEM). The resulting frequency distribution curves were compared with those analyzed from fatigue fracture surfaces. Probable failure mechanisms were also studied by SEM-fractography.Both modifiers improved the resistance to FCP by shifting the curves to higher stress intensity factor ranges (K) in relation to the reference curve determined for the neat EP-matrix. The failure mechanisms, summarized also schematically, differed basically for the various modifiers. According to this, rubber-induced cavitation and shear yielding of the matrix seemed to be dominant for CTBN, which did not affect the principal crack plane. In contrast to this, crack bifurcation, branching and, hence, a forced deviation in the fatigue crack path induced by debonded SI-particles in the EP-matrix were concluded for the SI modifier. The common use of both modifiers yielded a positive synergistic effect due to the superposition of the above failure mechanisms.Dedicated to the 60th birthday of Prof. H. H. Kausch     

Annealing induced microstructure and fracture resistance changes in isotactic polypropylene/ethylene‐octene copolymer blends with and without β‐phase nucleating agent

Previous work showed that annealing induced the great improvement of fracture resistance of β‐iPP, relating to the decreased number of chain segments in the amorphous region. To further prove the rationality of this observation, in this work, the ethylene‐octene copolymer (POE) toughened isotactic polypropylene (iPP) blends with or without β‐phase nucleating agent (β‐NA) were adopted and the changes of microstructure and fracture resistance during the annealing process were further investigated comparatively. The results showed that, whether for the α‐phase crystalline structure (non‐nucleated) or for the β‐phase crystalline structure (β‐NA nucleated) in iPP matrix, annealing can induce the dramatic improvement of fracture resistance at a certain annealing temperature (120–140 °C for β‐NA nucleated blends whereas 120–150 °C for non‐nucleated blends). Especially, non‐nucleated blends exhibit more apparent variations in fracture resistance compared with β‐NA nucleated blends during the annealing process. The phase morphology of elastomer, supermolecular structure of matrix, the crystalline structure including the degree of crystallinity and the relative content of β‐phase, and the relaxation of chain segments were investigated to explore the toughening mechanism of the samples after being annealed. It was proposed that, even if the content of elastomer is very few, the excellent fracture resistance can be easily achieved through adjusting the numbers of chain segments in the amorphous phase by annealing. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Crack propagation behavior in rubber materials

Within the linear viscoelastic theory, crack tip fields are calculated at various crack tip velocities. A transition from rubbery to glassy material behavior in the vicinity of the crack tip can be observed. Shear and bulk behavior is analyzed separately. Whereas the increase of tearing energy at higher crack tip velocities can be ascribed to the shear behavior, bulk behavior influences the fracture mechanism. The results support experimental investigations that the instability separating stable from unstable crack propagation is related to a change in the fracture mechanism. At low crack tip velocities, material separation is the result of formation, growth, and coalescence of cavities. At high crack tip velocities, cavitation is suppressed and fracture is driven by a rather brittle mechanism resulting in a decreased amount of energy to propagate the fracture process zone. Published in Russian in Vysokomolekulyarnye Soedineniya, Ser. A, 2008, Vol. 50, No. 5, pp. 882–891. This article was submitted by the authors in English.     

Crack Toughness Behaviour of Multiwalled Carbon Nanotube (MWNT)/Polycarbonate Nanocomposites

Summary: The morphology and fracture behaviour of polycarbonate (PC)/multiwalled carbon nanotube (MWNT) composites have been studied by AFM and post‐yield fracture mechanics. The essential work of fracture (EWF) method has been used to distinguish between two terms representing the resistance to crack initiation and crack propagation. A maximum in the non‐essential work of fracture was observed at 2 wt.‐% MWNT, demonstrating enhanced resistance to crack propagation compared to pure PC. At 4 wt.‐% MWNT, a tough‐to‐brittle transition has been observed. The time‐resolved in‐situ strain field analysis revealed that the onset of crack initiation was shifted to a shorter time for nanocomposites with 4 wt.‐% MWNT compared to that with 2 wt.‐%, and thus explained the existence of a tough‐to‐brittle transition in these nanocomposites.

     

Stepwise fatigue crack propagation in polyethylene resins of different molecular structure

Stepwise fatigue crack propagation in a range of polyethylene resins, some of which are candidates for use in pipes for natural gas distribution, was studied. Examination of the effect of molding conditions on fatigue crack propagation in a pipe resin indicated that fast cooling under pressure produced specimens with the same crack resistance as specimens taken from a pipe extruded from this resin. The mechanism of stepwise crack propagation in fatigue was the same as reported previously for creep loading. Observations of the region ahead of the arrested crack revealed a complex damage zone that consisted of a thick membrane at the crack tip followed by a main craze with subsidiary shear crazes that emerged from the crack tip at an angle to the main craze. The effects of molecular parameters, such as molecular weight, comonomer content, and branch distribution, on the kinetics of fatigue crack propagation were examined. Correlation of creep and fatigue crack resistance made it possible to relate fatigue fracture toughness to molecular parameters by invoking concepts of craze fibril stability developed for creep. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2355–2369, 1998     

Influence of the β‐crystalline phase on the mechanical properties of unfilled and calcium carbonate‐filled polypropylene: Ductile cracking and impact behavior

The β‐crystalline form of isotactic poly(propylene) (PP) has been long recognized to have a greater mechanical absorption capacity than the α‐crystalline form. This is of major importance for improving impact properties and crack resistance of injection‐molding parts. Unfilled PP samples together with calcium carbonate‐filled PP samples having various β/α‐phase ratios, with nearly constant morphological parameters, have been investigated from the standpoint of ductile crack propagation and impact behavior. The presence of the β‐crystalline phase turned out to improve both properties. The β spherulites are notably more prone to craze initiation than α spherulites that display a propensity for cracking. Subsequent crack propagation appears to be faster in the latter ones. The plastic zone ahead from the crack tip broadens, and the specific plastic energy increases with increasing β‐phase content. The lower elastic limit of the β phase is likely to promote the early crazing. However, the suspected higher density of tie molecules in β spherulites provides more numerous and stiffer microfibrils. The impact strength of PP is also improved by the presence of β crystals as a result of greater energy‐absorption capabilities. However, filled samples turned out insensitive to the β phase. A discussion is made about the origins of the β‐phase‐induced improvement of the mechanical properties. The possible role of the β → α transition is also explained. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 31–42, 2002     

Dynamic mechanical studies of α and β relaxations of polyethylenes

The α and β relaxations of a variety of polyethylenes have been extensively studied using lowfrequency dynamic mechanical methods. The main focus of this work has been both the control and the quantitative measurement of the key structural factors that describe semicrystalline polymer systems. The structural factors that have been examined in detail include the level of crystallinity, the crystallite thickness, the interfacial content, and the supermolecular structure. Consequently a variety of other types of supplementary measurements were made to accomplish the necessary characterization. The location of the α transition is found to depend primarily on the crystallite thickness. There also is the distinct possibility that the interfacial structure exerts an important influence. The level of crystallinity and the supermolecular structure do not play a significant role in the location of T_α. A strong correlation is found with the carbon-13 NMR crystalline T₁, which is reported in a separate paper. From analysis of the influence of the different structural factors on the β transition, it is concluded that this transition results from the relaxation of chain units which are located in the interfacial region. The elusiveness of this transition and the contradictory reports that have existed in the literature are given a ready explanation. The enhancement of this transition by branching and copolymerization follows naturally as does its invariance with counit content.     

Crazing in polyethylene

The tensile stress—strain curves of various types of polyethylene were compared from 77 to 298 K in nitrogen, isopentane, and the inert environment of helium at various strain rates. It was found that in general polyethylene crazes in a gas such as nitrogen at a temperature below 1.6 times its boiling point and in isopentane. Although the behavior of polyethylenes is similar to that of other polymers with regard to crazing in gases at low temperatures, they are in general less sensitive to the gas. The decrease in tensile strength of polyethylene in an environmental gas increases with crystallinity. The differences in the intrinsic low-temperature brittle fracture stress are attributed to differences in the density of tie molecules. The intrinsic yield point at room temperature showed the usual increase with increasing crystallinity, but all the polyethylenes have the same yield point below the γ transition temperature.     

Influence of surface roughness on tribological and mechanical properties of micro-milled and laser ablated poly (methyl methacrylate) PMMA organic glass

Poly (methyl methacrylate) organic glass is used in aircraft windshield application; these structures should have better fatigue and fracture resistance to yield good service life. The tendency towards achieving these properties is lost during manufacturing process. This study aims to determine the effect of grooving on PMMA Organic glass. The grooves are manufactured using two different processes namely Micro-Milling (MM) and Laser Ablation (LA). The tribological properties of laser ablated PMMA (LA-PMMA) and micro-milled PMMA (MM-PMMA) were studied using Pin-on-disc tribometer. The grooved surface roughness of both MM-PMMA and LA-PMMA samples has decreased with increase in wear time, whereas after reaching minimum roughness the coefficient of friction has increased; due to higher adhesion between polymer and sliding metal. The tensile properties of differently machined samples have not shown significant difference; whereas the fracture toughness values were higher with LA-PMMA samples. This effect indicated LA-PMMA had greater capacity to resist crack propagation compare to MM-PMMA samples. Similarly the fatigue endurance limit was found higher with LA-PMMA compared to MM-PMMA, due to better finish of LA-PMMA. Further, the microscopic analysis of laser grooved sample before and after fracture have also shown smoother surface and less conic shapes (fracture point) compare to MM-PMMA.     

An unusual fatigue crack-tip plastic zone: The epsilon plastic zone of polycarbonate

Polycarbonate exhibits an extraordinary crack-tip plastic zone under certain fatigue loading conditions. During discontinuous growth (multiple load cycles per crack jump), the plastic zone consists of a leading craze and a pair of sharply delineated shear bands, which together look like the Greek letter epsilon. The kinetics of the development of the epsilon plastic zone and the nature of the transition from discontinuous growth to a shear fatigue fracture mode are discussed.     

Fracture behavior of amorphous and semicrystalline blends of poly(vinylidene fluoride) and poly(methyl methacrylate)

The fracture behavior of blends of poly(vinylidene fluoride) and poly(methyl methacrylate) was investigated all over the composition range. A detailed analysis of the net stress versus crack opening displacement curves was performed. Fracture surface observations allowed statements on the process zone characteristics ahead of the crack tip. For the amorphous blends, the crack initiation energy is well related to the glass transition temperature. For the semicrystalline blends, the fracture energy is correlated with the degree of crystallinity. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Effects of radiation and chain ends on fatigue behaviour of polystyrene

Fatigue lifetimes, under a given alternating stress amplitude, have been determined for a series of linear and branched polystyrenes. The branched polymers were obtained by a crosslinking reaction using γ-irradiation from a Co⁶⁰ source. By control of irradiation time, a series of branched samples of progressively increasing weight average molecular weight ($\text{M}$_w), with little change in number average molecular weight ($\text{M}$_n, were obtained. From comparison of fatigue data for these irradiated and branched samples with fatigue data obtained on a series of linear polystyrenes of increasing molecular weight, it may by concluded that appreciable increases in fatigue endurance can be achieved by increase in $\text{M}$_n and reduction in chain end density. For the irradiated samples, whether irradiated in air or in vacuum, fatigue lifetimes were comparable to or less than lifetimes to fracture for the unirradiated polymer, even though significant increases in $\text{M}$_w had occurred. It is suggested that the improved fatigue performance with increase of $\text{M}$_n is a consequence of increased craze stability resulting from the greater degree of chain entanglement and the smaller proportion of chain end defects.     

Enhancing chain segments mobility to improve the fracture toughness of polypropylene

As a part of a serial work about the annealing inducing improvement of fracture toughness of polypropylene (PP) articles, in this work, a highly efficient mobilizer was introduced into PP and the injection-molded samples were annealed at different temperatures. The mobility of chain segments of PP was investigated by measuring the glass transition temperature. Differential scanning calorimetry (DSC) and wide angle X-ray diffraction (WAXD) were used to characterize the variation of crystalline structure of PP during the annealing process. The fracture behaviors including notched Izod impact fracture and universal tensile fracture were investigated to detect the mechanical properties in response to the variations of both chain segments mobility and crystalline structures. It was found that the mobilizer greatly improved the chain segments mobility. Further results showed that the mobilizer also induced apparent changes of the glass transition temperature and the degree of crystallinity of PP during the annealing process. Consequently, the annealed PP samples containing a few amount of mobilizer exhibited largely increased fracture toughness.     

On the difference in material structure and fatigue properties of nylon specimens produced by injection molding and selective laser sintering

This paper describes the influence of dynamic tension/compression loading on notched and unnotched nylon specimens fabricated by Injection Molding (IM) and Selective Laser Sintering (SLS). The main objective of this work is to analyze and describe the differences in material structure and fatigue properties of as-built nylon parts produced by IM and SLM from the same polyamide 12 powder. The differences in dimensional quality, density, surface roughness, crystal structure and crystallinity are systematically measured and linked to the mechanical fatigue properties. The fatigue properties of the unnotched SLS specimens are found to be equal to those of the unnotched IM specimens. The presence of pores in the sintered samples does not lead to rapid failure, and the microvoid coalescence failure mechanism is delayed. The notched specimens show more brittle failure and increased fatigue resistance which is caused by local notch-strengthening. The results enable improved understanding of the difference in material structure and fatigue behavior of selective laser sintered and injection molded polyamide.     

有机玻璃断裂韧性断面形态组份结构关系的研究

测定了有机玻璃的抗裂纹增长因子K_(1C)与材料组份、拉力机夹头速度的关系。发现增塑剂和交联剂对抗裂纹性能的影响,可从聚合物分子运动能力对裂纹端点塑性屈服过程的影响说明。在对断面形态、断面层厚度、折光指数以及K_(1C)值与拉力机夹头速度关系研究之后,认为用“撕布”模式和次级断裂模式分别解释慢裂纹、快裂纹扩展过程中的实验现象是合适的。