超声换能器辐射特性的优化*

匹配层和背衬层是换能器的重要组成部分,对换能器特性有重要影响。针对发射型换能器,基于有/无匹配层和空气/树脂背衬两种条件组合,该文研究了匹配层与背衬层对换能器辐射特性的影响。结果表明,负载材料为水时,空气背衬换能器相较于树脂背衬换能器声能辐射效率更高;匹配层可以提高换能器的主瓣能量,抑制旁瓣能量及旁瓣数量。因此,针对发射型换能器的设计,背衬材料的选择应遵循与压电材料的阻抗差异越大越优的原则;匹配层的合理设计不仅可以提高超声换能器的声能辐射效率,还可以提高主瓣旁瓣峰值比,使声能更集中。     

Influence of acoustic impedance of multilayer acoustic systems on the transfer function of ultrasonic airborne transducers

In different solutions of ultrasonic transducers radiating acoustic energy into the air there occurs the problem of the proper selection of the acoustic impedance of one or more matching layers. The goal of this work was a computer analysis of the influence of acoustic impedance on the transfer function of piezoceramic transducers equipped with matching layers. Cases of resonance and non-resonance matching impedance in relation to the transfer function and the energy transmission coefficient for solid state-air systems were analysed. With stable thickness of matching layers the required shape of the transfer function can be obtained through proper choice of acoustic impedance were built (e.g. maximal flat function). The proper choice of acoustic impedance requires an elaboration of precise methods of synthesis of matching systems. Using the known matching criteria (Chebyshev's, DeSilets', Souquet's), the transfer function characteristics of transducers equipped with one, two, and three matching layers as well as the optimisation methods of the energy transmission coefficient were presented. The influence of the backside load of the transducer on the shape of transfer function was also analysed. The calculation results of this function for different loads of the transducer backside without and with the different matching layers were presented. The proper load selection allows us to obtain the desired shape of the transfer function, which determines the pulse shape generated by the transducer.     

Modeling of functionally graded piezoelectric ultrasonic transducers

The application of functionally graded material (FGM) concept to piezoelectric transducers allows the design of composite transducers without interfaces, due to the continuous change of property values. Thus, large improvements can be achieved, as reduction of stress concentration, increasing of bonding strength, and bandwidth. This work proposes to design and to model FGM piezoelectric transducers and to compare their performance with non-FGM ones. Analytical and finite element (FE) modeling of FGM piezoelectric transducers radiating a plane pressure wave in fluid medium are developed and their results are compared. The ANSYS software is used for the FE modeling. The analytical model is based on FGM-equivalent acoustic transmission-line model, which is implemented using MATLAB software. Two cases are considered: (i) the transducer emits a pressure wave in water and it is composed of a graded piezoceramic disk, and backing and matching layers made of homogeneous materials; (ii) the transducer has no backing and matching layer; in this case, no external load is simulated. Time and frequency pressure responses are obtained through a transient analysis. The material properties are graded along thickness direction. Linear and exponential gradation functions are implemented to illustrate the influence of gradation on the transducer pressure response, electrical impedance, and resonance frequencies.     

磁致伸缩超声换能器阻抗匹配网络的设计

根据磁致伸缩超声换能器的等效电路模型和阻抗匹配理论,该文设计了一种优化的π型匹配网络.该网络具有调谐、变阻和滤波的功能,适用于工作在中低频超声频率范围内的磁致伸缩超声换能器系统的阻抗匹配.仿真和实验结果表明:接入该π型阻抗匹配网络后,驱动电源与换能器之间实现了最大功率传输,换能器两端电信号的波形质量得到优化,换能器激励...     

具有阻抗匹配层的宽带纵向振动压电换能器设计

本文研究纵向振动压电换能器的频带展宽问题。在复合棒纵向换能器的辐射端加工适当材料的阻抗匹配层,可以使其工作在非单谐振状态下,在单层阻抗匹配层的情况下,合理地选择匹配层的厚度可以调整其谐振点之间的位置,从而改善换能器的辐射特性。本研究结果表明,对于机械品质因素Qm=6,发射响应带宽△f=4kHz的纵向振子,采用四分之一波长厚度的匹配层,在不降低发射响应的条件下,可展宽频带一倍以上。     

Determination of acoustic impedances of multi matching layers for narrowband ultrasonic airborne transducers at frequencies <2.5 MHz - Application of a genetic algorithm

The effective ultrasonic energy radiation into the air of piezoelectric transducers requires using multilayer matching systems with accurately selected acoustic impedances and the thickness of particular layers. One major problem of ultrasonic transducers, radiating acoustic energy into air, is to find the proper acoustic impedances of one or more matching layers. This work aims at developing an original solution to the acoustic impedance mismatch between transducer and air. If the acoustic impedance defences between transducer and air be more, then finding best matching layer(s) is harder. Therefore we consider PZT (lead zirconate titanate piezo electric) transducer and air that has huge acoustic impedance deference. The vibration source energy (PZT), which is used to generate the incident wave, consumes a part of the mechanical energy and converts it to an electrical one in theoretical calculation. After calculating matching layers, we consider the energy source as layer to design a transducer. However, this part of the mechanical energy will be neglected during the mathematical work. This approximation is correct only if the transducer is open-circuit. Since the possibilities of choosing material with required acoustic impedance are limited (the counted values cannot always be realized and applied in practice) it is necessary to correct the differences between theoretical values and the possibilities of practical application of given acoustic impedances. Such a correction can be done by manipulating other parameters of matching layers (e.g. by changing their thickness). The efficiency of the energy transmission from the piezoceramic transducer through different layers with different thickness and different attenuation enabling a compensation of non-ideal real values by changing their thickness was computer analyzed (base on genetic algorithm). Firstly, three theoretical solutions were investigated. Namely, Chebyshev, Desilets and Souquet theories. However, the obtained acoustic impedances do not necessarily correspond to a nowadays available material. Consequently, the values of the acoustic impedances are switched to the nearest values in a large material database. The switched values of the acoustic impedances do not generally give efficient transmission coefficients. Therefore, we proposed, in a second step, the use of a genetic algorithm (GA) to select the best acoustic impedances for matching layers from the material database for a narrow band ultrasonic transducer that work at frequency below the 2.5 MHz by considering attenuation. However this bank is rich, the results get better. So the accuracy of the propose method increase by using a lot of materials with exact data for acoustic impedance and their attenuation, especially in high frequency. This yields highly more efficient transmission coefficient. In fact by using increasing number of layer we can increase our chance to find the best sets of materials with valuable both in acoustic impedance and low attenuation. Precisely, the transmission coefficient is almost equal to unity for the all studied cases. Finally the effect of thickness on transmission coefficient is investigated for different layers. The results showed that the transmission coefficient for air media is a function of thickness and sensitive to it even for small variation in thickness. In fact, the sensitivity increases when the differences of acoustic impedances to be high (difference between PZT and air).     

Design and modeling of inversion layer ultrasonic transducers using LiNbO3 single crystal

Using inversion domain engineering controlled by heating temperature, the LiNbO(3) (LNO) piezoelectric plate with both odd and even-order thickness-extensional modes can be excited simultaneously. Therefore, the inversion layer ultrasound transducer is expected to be capable of operating over a wider frequency range. In this paper, the electrical impedance and the acoustic characteristics of LiNbO(3) (LNO) inversion layer transducer have been studied by finite element modeling (FEM). The transducer designed for this study uses a 36 degrees rotated Y-cut LiNbO(3) thin plate with an active element thickness of approximately 100 microm. First the electrical and elastic properties of the 36 degrees rotated Y-cut LNO were obtained by transforming a basic piezoelectric matrix for Z-cut LNO. In order to validate the FEM using the transformed properties several pieces of pure and 50% inversion layer LNO were tested on the electrical impedance analyzer. The modeled impedance characteristics were consistent with the measured data. Next the model was used to design 50-60 MHz transducers using pure and 30% inversion LNO. Two lambda/4 matching layers and a Tungsten loaded epoxy backing were used in these designs. The modeled results show that an over 90% bandwidth transducer can be made with proper matching and 30% inversion layer.     

Bonding and impedance matching of acoustic transducers using silver epoxy

Silver epoxy was selected to bond transducer plates on glass substrates. The properties and thickness of the bonding medium affect the electrical input impedance of the transducer. Thus, the thickness of the silver epoxy bonding layer was used as a design parameter to optimize the structure for the transducer input impedance to match the 50 Ω output impedance of most radio frequency (RF) generators. Simulation and experimental results show that nearly perfect matching is achieved without using any matching circuit. At the matching condition, the transducer operates at a frequency band a little bit below the half-wavelength resonant frequency of the piezoelectric plate. In experiments, lead titanate (PT) piezoelectric plates were employed. Both full-size, 11.5 mm × 2 mm × 0.4 mm, and half-size, 5.75 mm × 2 mm × 0.4 mm, can be well matched using optimal silver epoxy thickness. The transducer assemblies demonstrate high efficiency. The conversion loss from electrical power to acoustic power in soda-lime glass is 4.3 dB. This loss is low considering the fact that the transducers operate at off-resonance by 12%. With proper choice of silver epoxy thickness, the transducer can be matched at the fundamental, the 3rd and 5th harmonic frequencies. This leads to the possible realization of triple-band transducers. Reliability was assessed with thermal cycling test according to Telcordia GR-468-Core recommendation. Of the 30 transducer assemblies tested, none broke until 2900 cycles and 27 have sustained beyond 4050 cycles.     

Transducers in medical ultrasound: Part Two. Vibration modes, matching layers and grating lobes

The performance of transducers used for medical diagnosis depends to a great extent on matching layer, backing impedance and geometry of the active surface. In this paper special attention is given to the element vibrational modes, the optimum matching, the grating lobe and change of the real acoustic impedance into an imaginary impedance as a function of the product of the width and wavelength. Grating lobes on the echo image and the effect of a mismatch of the matching layer are illustrated. Suggestions are made for the design of linear and phased array transducers considering the above-mentioned aspects.     

Fabrication and comparison of PMN-PT single crystal, PZT and PZT-based 1-3 composite ultrasonic transducers for NDE applications

This paper describes fabrication and comparison of PMN-PT single crystal, PZT, and PZT-based 1-3 composite ultrasonic transducers for NDE applications. As a front matching layer between test material (Austenite stainless steel, SUS316) and piezoelectric materials, alumina ceramics was selected. The appropriate acoustic impedance of the backing materials for each transducer was determined based on the results of KLM model simulation. Prototype ultrasonic transducers with the center frequencies of approximately 2.25 and 5 MHz for contact measurement were fabricated and compared to each other. The PMN-PT single crystal ultrasonic transducer shows considerably improved performance in sensitivity over the PZT and PZT-based 1-3 composite ultrasonic transducers.     

Electrical characterization of plate piezoelectric transducers bonded to a finite substrate

This article presents a new technique for characterizing piezoelectric transducers attached to a finite substrate. It consists of determining the impedance of the transducer cleared of the effects caused by finite dimensions of the substrate. This technique is validated by comparison with measurements on a transducer mounted on an effectively half-infinite substrate. It is applied for the electrical matching of a lithium niobate plate transducer bonded to a fused quartz rod.     

Vibration amplitude and induced temperature limitation of high power air-borne ultrasonic transducers

The acoustic impedances of matching layers, their internal loss and vibration amplitude are the most important and influential parameters in the performance of high power airborne ultrasonic transducers. In this paper, the optimum acoustic impedances of the transducer matching layers were determined by using a genetic algorithm, the powerful tool for optimizating domain. The analytical results showed that the vibration amplitude increases significantly for low acoustic impedance matching layers. This enhancement is maximum and approximately 200 times higher for the last matching layer where it has the same interface with the air than the vibration amplitude of the source, lead zirconate titanate-pizo electric while transferring the 1 kW is desirable. This large amplitude increases both mechanical failure and temperature of the matching layers due to the internal loss of the matching layers. It has analytically shown that the temperature in last matching layer with having the maximum vibration amplitude is high enough to melt or burn the matching layers. To verify suggested approach, the effect of the amplitude of vibration on the induced temperature has been investigated experimentally. The experimental results displayed good agreement with the theoretical predictions.     

PSPICE controlled-source models of analogous circuit for Langevin type piezoelectric transducer

The design and construction of wide-band and high efficiency acoustical projector has long been considered an art beyond the capabilities of many smaller groups. Langevin type piezoelectric transducers have been the most candidate of sonar array system applied in underwater communication. The transducers are fabricated, by bolting head mass and tail mass on both ends of stacked piezoelectric ceramic, to satisfy the multiple, conflicting design for high power transmitting capability. The aim of this research is to study the characteristics of Langevin type piezoelectric transducer that depend on different metal loading. First, the Mason equivalent circuit is used to model the segmented piezoelectric ceramic, then, the impedance network of tail and head masses is deduced by the Newton's theory. To obtain the optimal solution to a specific design formulation, PSPICE controlled-source programming techniques can be applied. A valid example of the application of PSPICE models for Langevin type transducer analysis is presented and the simulation results are in good agreement with the experimental measurements.     

Acoustic impedance matching of medical ultrasound transducers

Ultrasonic transducers for pulse-echo systems are studied both theoretically and experimentally. For the theoretical calculations the Mason model for thickness-mode disc transducers with and without backing and matching layers is used. By building several of the theoretically investigated transducer configurations it is shown that theory and experiment agree well. Thus the properties of a transducer can be predicted to a good approximation before its experimental realization. To find transducers with good sensitivity and short pulses, the pulse shape and frequency response for the following classes of transducers were studied both theoretically and experimentally: transducers with backing only, transducers with heavy backing and front matching layers, and air-backed transducers with front matching layers.     

Ⅳ型弯张换能器振动辐射特性分析

本文利用等效电路支路阻抗分析方法,研究了IV型弯张换能器振动辐射特性与换能器结构之间的关系,得出一系列对换能器设计有用的结论。     

Modelling of a novel high-impedance matching layer for high frequency (>30 MHz) ultrasonic transducers

This work describes a new approach to impedance matching for ultrasonic transducers. A single matching layer with high acoustic impedance of 16 MRayls is demonstrated to show a bandwidth of around 70%, compared with conventional single matching layer designs of around 50%. Although as a consequence of this improvement in bandwidth, there is a loss in sensitivity, this is found to be similar to an equivalent double matching layer design. Designs are calculated by using the KLM model and are then verified by FEA simulation, with very good agreement Considering the fabrication difficulties encountered in creating a high-frequency double matched design due to the requirement for materials with specific acoustic impedances, the need to accurately control the thickness of layers, and the relatively narrow bandwidths available for conventional single matched designs, the new approach shows advantages in that alternative (and perhaps more practical) materials become available, and offers a bandwidth close to that of a double layer design with the simplicity of a single layer design. The disadvantage is a trade-off in sensitivity. A typical example of a piezoceramic transducer matched to water can give a 70% fractional bandwidth (comparable to an ideal double matched design of 72%) with a 3 dB penalty in insertion loss.     

采用系统函数分析换能器阻抗测量方法的性能

在分析传统三电压法测量阻抗优缺点的基础上,提出了一种发射换能器阻抗测量方法,以解决海上单模激发现场检修发射相控阵一致性的难题。该方法仍利用三电压法电路结构,但修改了测量参数。首先介绍了基于系统函数的换能器阻抗测量方法的原理,然后报道了当串联电阻选取不同数值时换能器阻抗测量的结果以及它们与高精度阻抗分析仪测量结果的比较,最后进行误差分析和测量曲线的等效电路参数拟合。通过对它的性能分析可以看到,在保证采样精度条件下,选择阻值相对换能器阻抗偏小的电阻值,其测量精度完全能达到高精度阻抗分析仪的精度。最后,通过对实验测量阻抗曲线的等效电路参数的最小二乘拟合表明,其拟合电参数准确,能应用到换能器匹配网络的设计。      

Ferroelectret non-contact ultrasonic transducers

Dielectric and electromechanical properties of the cellular polypropylene ferroelectret films (EMFIT), combining strong piezoelectric response with a low density and softness, evidence their high potential for the air-coupled ultrasonic applications. The disadvantage of the low coupling factor is compensated by the extremely low acoustic impedance, which provides excellent matching to air and promises efficient sound transmission through the air–transducer interface. The influence of the electrodes on the electromechanical properties was investigated. Electron beam evaporation technology was adapted to the EMFIT films, and films with both-sided Au and Al electrodes were prepared without reducing or suppressing of the electromechanical properties. Finally, prototype transducers based on the EMFIT films were developed. In spite of the simple construction and absence of matching layers, high sensitivity of the EMFIT transducers was proved in the air-coupled ultrasonic experiment. Amplitude and delay time scanned images of the polyethylene step wedge with holes, obtained in both pulse-echo and transmission modes, demonstrate that non-contact ultrasonic imaging and testing with EMFIT transducers is possible. PACS 43.35.+d; 43.38.+n; 43.35.Zc; 43.38.-p     

Influence of the thickness of multilayer matching systems on the transfer function of ultrasonic airborne transducer

The effective ultrasonic energy radiation into the air of piezoelectric transducers requires using multilayer matching systems with accurately selected acoustic impedances and the thickness of particular layers. This problem is of particular importance in the case of ultrasonic transducers working at a frequency above 1 MHz. Because the possibilities of choosing material with required acoustic impedance are limited (the counted values cannot always be realised and applied in practice) it is necessary to correct the differences between theoretical values and the possibilities of practical application of given acoustic impedances. Such a correction can be done by manipulating other parameters of matching layers (e.g. by changing their thickness). The efficiency of the energy transmission from the piezoceramic transducer through different layers with different thickness enabling a compensation of non-ideal real values by changing their thickness was computer analysed. The result of this analysis is the conclusion that from the technological point of view a layer with defined thickness is easier and faster to produce than elaboration of a new material with required acoustic parameter.     

Loading transducers for non-destructive testing and signal processing by acoustic bulk waves

Non-destructive testing and signal processing with acoustic bulk waves require the use of loaded transducers having a large bandwidth. The technique of loading quartz or ceramic transducers by backing with a material having a relatively large acoustic impedance is well known. A brief review of the methods and results of this classical type of loading is given. Another method of broadening the bandwidth by backing the transducer with one or several metallic layers of variable thickness followed by a semi-infinite medium is then proposed. A brief mention is also given to the technique of matching the backed transducer to the propagating medium. Several practical examples illustrating the use of the methods are given.