Optimization of HDPE direct fluorination conditions by XPS studies

A fluorination reactor was designed and built in the laboratory. The optimal conditions of fluorination within the reactor were selected by X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM) analysis of fluorinated surfaces of a film and a plaque of pure high-density polyethylene (HDPE). This reactor was used to post-mould fluorinate plaques and films of a range of mixtures of virgin and recycled HDPE with and without (re)introduction of additives. The ability to be fluorinated has shown no dependence on the composition virgin/recycled HDPE.Comparison of in-line and post-mould fluorinated samples showed that fluorine concentration profile in depth is thinner in the in-line fluorinated sample when compared with the post-mould fluorinated sample, though the fluorination degree in the extreme surface is larger in the in-line fluorinated sample. This is attributed to a migration of lower surface energy chain blocks towards the surface in the material at high temperatures, which is the case in the in-line fluorination, hindered in the post-mould fluorination where maximum temperature is below the melting point to keep the macroscopic shape. The additives played a minor role in the ability of the surface to be fluorinated.     

Temperature dependence of photoelastic properties of crosslinked amorphous polyethylenes

Crosslinked samples of polyethylene were prepared by electron irradiation of both high- and low-density polymers in the crystalline state. A further crosslinked sample was obtained by curing a high-density polyethylene by reaction with dicumyl peroxide at 180°C. The stress–strain–birefringenece relations were obtained on specimens cut from these samples at temperatures between 130 and 250°C. All samples showed a substantial decrease in stress-optical coefficient with increasing degree of crosslinking and with increasing temperature. The stress-optical properties at each temperature were extrapolated to zero degree of crosslinking to give quantities characteristic of the Gaussian network. Comparison of these properties with the theory of networks of rotational isomeric chains with both independent and interdependent rotation allows estimates to be obtained for (1) the trans–gauche energy differences in rotation around skeletal bonds and (2) the difference in principal optical polarizabilities for the CH₂ group in the elastomeric state. This latter quantity is shown to be more nearly given by Denbigh's than by Bunn and Daubeny's bond polarizability values.     

Comparison of the biodegradability of various polyethylene films containing pro-oxidant additives

The biodegradability of high density polyethylene films (HDPE), low density polyethylene films (LDPE) and linear low density polyethylene films (LLDPE) with a balanced content of antioxidants and pro-oxidants (manganese + iron or manganese + iron + cobalt) was studied. Abiotic pre-treatment consisting of photooxidation and thermal oxidation corresponding to about three years of outdoor weathering (including 3-4 months of exposure to daylight) was monitored by FTIR and SEC measurements. The oxidized samples were then inoculated with the strain Rhodococcus rhodochrous in mineral medium, and incubated up to 180 days. The metabolic activity of the bacteria was assessed by measuring adenosine triphosphate content (ATP) and the viability of the cells. Complementary experiments were performed by ¹H NMR spectroscopy to monitor the biodegradation of soluble molecules excreted from the polymer in the incubation medium. Finally SEM was used to visualize the formation of a biofilm at the surface of the polymer. Three samples among the 12 tested were investigated in compost and soil environments. The results show that the main factor controlling the biodegradability of the polyethylene films is the nature of the pro-oxidant additive and to a lesser extent that of the matrix. Except for the samples containing very high content of cobalt additive, the various polymer films were used as substrates by the bacteria.     

Cavitation during tensile deformation of isothermally crystallized polypropylene and high-density polyethylene

The cavitation phenomenon was studied in isothermally and non-isothermally crystallized polypropylene and high-density polyethylene. It was found that nano-voids were not present in the crystallized samples, but were formed during their tensile deformation. The process of cavitation was initiated before reaching the yield point. The ellipsoidal voids were initially elongated perpendicularly to the deformation direction, but if the polymer (i.e., high-density polyethylene) was able to deform beyond the yield, then the reorientation of voids into the deformation direction was observed at local strains of 100–200 %. This behavior was similar to that observed previously in the samples crystallized without an exact control of solidification conditions. The calculations of Guinier’s radius showed that voids in deformed polypropylene samples were characterized by the gyration radii of 28–50 nm. Smaller voids were observed in polyethylene. The scale of cavitation during deformation, studied on the example of polyethylene, depended on the preceding crystallization process and was most intensive for the specimens crystallized at the highest temperature of 125 °C.     

Chlorinated polyethylene. II. Chlorine distribution on the polymer chains

The nature of substitution in a slurry-phase chlorination of high-density polyethylene was studied using NMR and IR spectroscopy. The ratios of γ (or greater) methylenes were obtained from the NMR at different chlorine levels and compared with the theoretically predicted values based on a statistical treatment for substitution polymers. The results indicted that, unlike chlorosulfonated polyethylene, chlorinated polyethylene shows a hindered-type substitution. Molecular weight of the parent polyethylene, the degree of chlorination and the degree of residual crystallinity of the samples have no bearing on the type of substitution.     

Stabilisation of ultra-high molecular weight polyethylene with Vitamin E

Ultra-high molecular weight polyethylene (UHMWPE) has been the material of choice for load-bearing articular components used in total joint arthroplasty in the past 30 years. However, the durability of the whole implant has often been compromised by oxidation of UHMWPE components. Since the use of a suitable, biocompatible stabilizer would minimize this inconvenience, the possibility of adding synthetic Vitamin E to medical grade UHMWPE is currently under investigation.In the present work, medical grade UHMWPE was blended with 0.05, 0.1 or 0.5 w/w% of α-tocopherol and consolidated by compression moulding. Small blocks of reference UHMWPE and of each blend were then gamma irradiated to 30 or 100 kGy. FTIR spectroscopy was used to monitor changes in both the polymer and the additive. Thin sections of virgin and α-tocopherol doped UHMWPE irradiated and unirradiated were aged in a ventilated oven at 90 °C and the kinetic of oxidation was followed by FTIR. In addition, CL-imaging curves were recorded at 180 °C on both irradiated and unirradiated samples.Phenol loss is observed in all the α-tocopherol doped samples upon irradiation. Hypotheses on the rearrangements of the additive structure include the formation of quinonoid products. Nevertheless, all the additive-containing samples exhibit better oxidation resistance compared to the virgin material, indicating stabilizing activity of the α-tocopherol derivatives.     

Dissolution of Polyethylene in a Hydrocarbon Medium for the Subsequent Reprocessing by Hydroconversion

Factors influencing the dissolution of high-density polyethylene in petroleum tar to obtain a homogenized solution for the subsequent hydrogenation in the presence of a nanosized catalyst synthesized in situ under the hydroconversion conditions were studied. The calculation of the solubility indices shows that the best solvents for high-density polyethylene are low-molecular-mass alkanes and alkenes present in the paraffin–naphthene fraction of the tar. Because high-density polyethylene has crystalline structure, the dissolution occurs via swelling with the formation of a true solution depending on the ratio of high-density polyethylene to the tar. A conclusion was made that, to reach the best dissolution, the ratio of high-density polyethylene to the tar should be decreased, or the paraffin–naphthene fraction should be additionally introduced.     

Loss of selenium in water samples at natural levels during storage

Selenium losses in river, ground, snow-melt and tap water samples, and the recovery of selenite, selenate and selenomethionine added to purified water have been studied. In 1-litre high-density polyethylene bottles, tap, river and snow-melt water samples (at Se concentrations of 44.5–138 ng/l) could be stored at 4 °C for up to 15 days without Se losses. In similar samples stored at room temperature Se losses of 13–25% after 15 days were found, except for groundwater, which showed no Se losses during storage for 13 months at room temperature or at 4 °C. Selenite and selenate added to purified water were recovered without losses after 15 days at 4 °C, while 7.5% of selenomethionine was lost. The stability of different chemical forms of Se during storage followed the order: selenate > selenomethionine > selenite. It is recommended that unacidified water samples should not be kept in polyethylene bottles at room temperature for more than 1 week, nor stored at 4 °C for more than 2 weeks, before analysis for Se.     

Fingerprinting of bottle-grade poly(ethylene terephthalate) via matrix-assisted laser desorption/ionization mass spectrometry

Matrix-assisted laser desorption ionization mass spectrometry (MALDI-MS) has been shown to provide a valuable technique to study the thermomechanical degradation of poly(ethylene terephthalate) (PET). MALDI-MS has been tested to monitor both the admixture of post-consumption bottle-grade PET (PET_pc-btg) with virgin bottle-grade PET (PET_v-btg) and the thermomechanical degradation effects on the chemical properties of PET_v-btg. Principal component analysis of MALDI-MS data classify the samples into groups with specific features: a) PET-btg with intrinsic viscosities of 0.80 or 0.65-0.60 dL g⁻¹); b) processed or virgin PET with the same intrinsic viscosity; c) PET_v-btg from PET containing PET_pc-btg; and d) PET_v-btg from different manufacturers. MALDI-MS data is therefore able to reveal the quality of PET-btg resins preventing frauds and illegal use of recycled PET-btg.     

Crosslinking of recycled polyethylene by gamma and electron beam irradiation

Recycling of polymeric materials is usually accompanied by degradation and deleterious properties. Irradiation crosslinking of recycling low density polyethylene by electron beam and gamma rays could be the solution to improve their properties. This paper presents a comparison on the effects of gamma and electron irradiation on virgin and recycled polyethylene. Their mechanical, thermal and chemical properties were analyzed. VPE samples shown higher crosslinking percentages than RPE samples in all range of doses studied, unirradiated RPE samples had higher values on their tensile properties than VPE. Percentage crystallinity was similar in all range of doses studied.     

A correlation between the variable melt flow index and the molecular mass distribution of virgin and recycled polypropylene used in the manufacturing of battery cases

This study looked at establishing a correlation between the variable melt flow index (VMFI) values of molten polypropylene (PP) with different piston-load masses using a standard MFI analyser. The study was done using virgin PP and recycled PP obtained from recycling Pb-acid batteries. The study showed that the results would fit a suitable power function equation where the size of the exponent reflects the increase in flow characteristics of the polymer with increased piston-load mass. The established correlation was then compared to the average molecular weight distribution of virgin PP determined by gel permeation chromatography (GPC). Good agreement was obtained for the range of grades of virgin PP samples that correlated well with the Mark-Houwink power law where the inverse of the MFI (1/MFI) would be proportional to the average molecular weight to the power of 3.4 (Mw^3.4). GPC analysis cannot be effectively used to study recycled PP, where a number of factors can influence the melt flow properties such as fillers, impurities and the presence of polyethylene in the polymer matrix. Instead, a comparative understanding of the flow behaviour of recycled PP to that of virgin PP was done by using the VMFI method to possibly show the dissimilar polymer melt flow behaviour of using virgin and recycled PP material in injection moulding of new battery cases and lids, or when attempting to seal the lid to the battery case during manufacturing.     

Differential scanning calorimetry studies of irradiated polyethylene: II. The effect of oxygen

The effect of absorbed doses of ionizing radiation up to 2MGy in the presence of air on the melting behavior of high- and low-density polyethylene was analyzed from data obtained by differential scanning calorimetry. Thermal measurements were made during the first melting after irradiation. The first melting temperature of polyethylene irradiated in air decreased with increasing absorbed dose. Above approximately 0.6 MGy bimodal endotherms were observed for high-density polyethylene. The heat of fusion remained unchanged after irradiation in air for absorbed doses of less than 2 MGy. Bimodal endotherms were not obtained for low density polyethylene samples irradiated in air. The changes in melting temperature and the appearance of bimodal endotherms are related to the radiation chemistry of polyethylene in the presence of oxygen.     

Qualification of pipe-grade HDPEs: Part I,development of a suitable accelerated ageing method

Several techniques of polymer characterization and different ageing methods have been used with the aim of developing a simple, fast and reliable method to qualify commercial pipe-grade polyethylene samples, and possibly to evidence the presence of recycled PE within PE pipes. The results of the different techniques used have been compared with respect to their capability to evidence differences in the degradation rate of different HDPE samples (including virgin HDPE, HDPE pipes obtained from virgin HDPE and HDPE pipes that probably contain recycled HDPE). FT-IR, TGA and DSC were found unsuitable for this purpose but, on the contrary, MFI measurements have been found sensitive enough to evidence different degradation rates when a suitable combination of high temperature, oxygen, mechanical stresses and mixing time had been used for ageing the sample.     

Influence of extrusion ratio on the tensile properties of ultradrawn polyethylene

The tensile properties have been evaluated for high-density solid-state polyethylene extruded to different extrusion (draw) ratios. The results are compared with measured and theoretical values on this and other polymers. An extrusion (draw) ratio and a deformation gradient are defined and discussed. The content of extended tie molecules in extruded high-density polyethylene was calculated from a model and modulus data.     

Spectroscopic studies of structural changes in irradiated LDPE and its blends

The low temperature glass transition occurring at low temperature in polyethylene samples was studied using Fourier transform infrared, FT‐Raman spectroscopic techniques, which are known to be sensitive to any structural changes in the investigated samples. Anomalous behavior was obtained in the temperature range (98 K → 383 K) indicating the existence of phase transition occurring at about 98 K and disappearing at about 323 K while heating for unirradiated virgin low density polyethylene (VPE) sample with or without crosslinking agent (trimethylol propane triacrylate, TMPTA). Addition of TMPTA monomer caused severe changes in the temperature dependence of both unirradiated and irradiated polyethylene samples. The results given indicated the occurrence of abnormal temperature dependence, which is thought to be related with low temperature structural change resulting from local crosslinking in scrapped polyethylene (SPE) sample already suffering from high degree of crosslinking. Differential scanning calorimetry (DSC) thermograms confirmed the observed new phase transition observed in both unirradiated and irradiated TMPTA loaded VPE/SPE (50/50 wt %) blend. Irradiation, addition of TMPTA as a crosslinking agent, and blending VPE with SPE were found to affect remarkably the variation of the vibration spectrum of LDPE and consequently the resulting structural changes. The experimental results obtained were discussed and correlated with reorientational disorders of the molecular segments (local crosslinking). © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 850–859, 2007     

Analytical strategies for the quality assessment of recycled high-impact polystyrene: a combination of thermal analysis, vibrational spectroscopy, and chromatography

Various analytical techniques (thermal analysis, vibrational spectroscopy, and chromatographic analysis) were used in order to monitor the changes in polymeric properties of recycled high-impact polystyrene (HIPS) throughout mechanical recycling processes. Three key quality properties were defined and analysed; these were the degree of mixing (composition), the degree of degradation, and the presence of low molecular weight compounds. Polymeric contaminations of polyethylene (PE) and polypropylene (PP) were detected in some samples using differential scanning calorimetry (DSC). Vibrational spectroscopy showed the presence of oxidised parts of the polymeric chain and gave also an assessment of the microstructure of the polybutadiene phase in HIPS. The presence of low molecular weight compounds in the HIPS samples was demonstrated using microwave-assisted extraction followed by gas chromatography-mass spectrometry (GC-MS). Several volatile organic compounds (VOCs), residues from the polymerisation, additives, and contaminations were detected in the polymeric materials. Styrene was identified already in virgin HIPS; in addition, benzaldehyde, α-methylbenzenaldehyde, and acetophenone were detected in recycled HIPS. The presence of oxygenated derivates of styrene may be attributed to the oxidation of polystyrene (PS). Several styrene dimers were found in virgin and recycled HIPS; these are produced during polymerisation of styrene and retained in the polymeric matrix as polymerisation residues. The amount of these dimers was highest in virgin HIPS, which indicated that emission of these compounds may have occurred during the first life-time of the products. This paper demonstrates that a combination of different analytical strategies is necessary to obtain a detailed understanding of the quality of recycled HIPS.     

The influence of flow-induced crystallization on the impact toughness of high-density polyethylene

The relation between the impact toughness and flow-induced crystalline orientation of high-density polyethylene (HDPE) was investigated. Flow-induced crystalline orientation was created in the samples via injection moulding and the amount of orientation was controlled through variation of processing conditions (injection temperature) and sample thickness. The impact toughness behaviour was found to be strongly dependent on the amount of crystalline orientation, whereas the loading direction also had a strong influence, e.g. giving highest impact properties in flow direction. Subsequently, injection moulded samples of HDPE modified with calcium carbonate filler particles were tested. In this case a similar relation between crystalline orientation and loading direction was found, whereas the total amount of flow-induced crystallization was observed to be strongly influenced by the presence of the filler particles.     

Dynamic rheo-optical characterization of a low-density polyethylene/perdeuterated high-density polyethylene blend by two-dimensional step-scan FTIR spectroscopy

Dynamic mechanical analysis coupled with polarized step-scan FTIR transmission and two-dimensional correlation analysis (2D FTIR) has been used to monitor the submolecular orientational responses of the components of a semicrystalline 50 : 50 blend of low-density polyethylene (LDPE) and perdeuterated high-density polyethylene (d*-HDPE) to a small amplitude uniaxial 23.47 Hz sinusoidal mechanical strain. Perdeuteration of the HDPE component allowed the distinction of its response from that of the LDPE in the blend samples. The experiments were carried out at room temperature. Analysis of the data indicates that the crystalline parts of the two components reorient at different rates, with the functional groups of the high-density portion reorienting faster, in general, than those of the LDPE in response to the mechanical strain. © 1993 John Wiley & Sons, Inc.     

Effect of crystallinity on electrical properties of electron beam irradiated LDPE and HDPE

Two sets of low-density polyethylene (LDPE) and high-density polyethylene (HDPE) sheets were prepared using warm press system. Each set consisted of three subsets which were made in different cooling rate procedures: fast cooling with cassette; exposing in open air; and exposing in 0 °C water, to investigate the crystallinity effects. The samples were irradiated with 10 MeV electron beam in the dose range of 0–370 kGy using a Rhodotron accelerator system. The variation of electrical properties of all samples such as breakdown voltage, surface and volume resistivity were measured and graphed against the dose values. The radiation induced cross-linking and cooling procedure effects were investigated and compared in the obtained results.     

Ultrahigh modulus polyethylene. II. Effect of drawing temperature on void formation and modulus

The maximum degree of molecular orientation and deformation obtained by ultradrawing of high-density polyethylene in air is limited by formation of internal voids (both longitudinal separation of fibrils and perpendicular cracking), and thus values of Young's moduli which are achievable by ultradrawing techniques are also limited to values much below the theoretical limit for fully extended chains. Temperature has a significant effect on the critical draw ratios at which intensive void formation begins, and also on the draw ratio at which failure occurs during the ultradrawing. The temperature effect is observed only for high-density polyethylene having a wide molecular-weight distribution, and which can be drawn at higher temperatures (30–40°C below its melting point), e.g., Dow Chemical polyethylene LP51.1. As a result of ultradrawing at higher temperatures, transparent, ultrahigh modulus samples having draw ratios of order of 40 have been obtained. The higher drawing temperatures significantly reduce fibril separation, and perpendicular cracking is shifted toward higher draw ratios. Hence, with LP51.1 the highest Young's moduli (65–70 GPa) have been exhibited by the samples which were ultradrawn at 100–105°C.