Dynamic rheology of the immiscible blends of liquid crystalline polymers and flexible chain polymers

Immiscible blends containing liquid crystalline polymers (LCP) as dispersed phases show different dynamic rheological properties than those composed of flexible polymers. The widely used Palierne’s model was shown by many authors to be insufficient to describe the frequency dependence of dynamic modulus of such blends. A new model was presented to describe the dynamic rheology of the immiscible blend containing LCP as a dispersed phase. The flexible chain polymer matrix was assumed to be a linear viscoelastic material under small amplitude oscillatory shear flow, and the LCP was assumed to be an Ericksen’s transversely isotropic fluid. The Rapini-Papoular equation of anisotropic interfacial energy was used to account for the effect of nematic orientation on the interfacial tension. It was found that the orientation of the director and the anchoring energy greatly influenced the storage modulus at the “shoulder” regime. The overall dynamic modulus of the blend can be well described by the model with suitable choice of the orientation of the director and anchoring energy of LCP.     

Coalescence suppression in model immiscible polymer blends by nano-sized colloidal particles

The effect of nanometer sized silica particles (R16 nm) on the flow-induced morphology of immiscible polymer blends is studied. Polydimethylsiloxane (PDMS) and polyisobutylene (PIB) are chosen as model components. A stable droplet/matrix microstructure is obtained for blends of 30% PIB in 70% PDMS or vice versa. Rheological measurements are used to show that the silica particles alter the sensitivity of the of dispersed phase/matrix microstructure to shear flow. Coalescence is suppressed or at least slowed down on a practical time scale, especially when PDMS is the matrix phase. The effect of mixing conditions, pre-shear rate and particle concentration on the blend morphology are studied. Cryo-SEM is used to observe the accumulation of the particles at the interface. Blends stabilized by solid particles could provide an interesting alternative to blends compatibilized by block-copolymers.This paper was presented at the first Annual European Rheology Conference (AERC) held in Guimarães, Portugal, September 11-13, 2003.     

Effect of fumed silica nanoparticles on the morphology and rheology of immiscible polymer blends

We examined the effect of interfacially active particles on the morphology and rheology of droplet/matrix blends of two immiscible homopolymers. Experiments were conducted on polybutadiene/polydimethylsiloxane (10/90) blend and the inverse system. The effects of fumed silica nanoparticles, at low particle loadings (0.1–2.0 wt%), were examined by direct flow visualization and by rheology. Fumed silica nanoparticles were found to significantly affect the morphology of polymer blends, inducing droplet cluster structure and decreasing the droplet size, regardless of which phase wets the particles preferentially. This is surprising in light of much past research that shows that particles are capable of bridging and thus induce droplet cluster structure in droplet/matrix systems only when they are preferentially wetted by the continuous phase. Therefore, there should exist other possible mechanisms responsible for these droplet cluster structures except for the bridging mechanism. We proposed a particle-flocculating mechanism based on the fact that fumed silica particles readily flocculate due to their high aspect ratio, fractal-like shape, or interparticle attractions. Optical microscopy also reveals that the clustering structure becomes more extensive, and the droplet sizes in the clusters become smaller when the particle loading is increased. Rheologically, the chief effect of particles is to change the flow behavior from a liquid-like rheology to gel-like behavior. This gel-like behavior can be attributed to droplet clustering. Moreover, it should be emphasized that such gel-like behavior can be seen in the blends regardless of which phase wets the particles preferentially, suggesting that, once again, bridging is not the only cause of droplet clustering.     

Particle-induced bridging in immiscible polymer blends

Pickering emulsions are emulsions whose drops are stabilized against coalescence by particles adsorbed at their interface. Recent research on oil/water/particle systems shows that particles can sometimes adsorb at two oil/water interfaces. Such “bridging particles” can glue together drops of oil in water or vice versa. We hypothesize that the same effect should apply in immiscible polymer blends with droplet-matrix morphologies, viz., added particles should glue together drops and give rise to particle-bridged drop clusters. We test this hypothesis in PIB-in-PDMS blends [PIB, poly(isobutylene); PDMS, poly(dimethylsiloxane)] with fumed silica particles. Direct visualization shows that the particles can indeed induce clustering of the drops, and the blends appear to show gel-like behavior. Such gel-like behavior is confirmed by dynamic oscillatory experiments. However, we are unable to conclusively attribute the gel-like behavior to droplet clustering: Association of the fumed silica particles in the bulk, which itself causes gel-like behavior, confounds the results and prevents clear analysis of the gluing effect of the particles. We conclude that PIB/PDMS/fumed silica is not a good model system, for studying particle-containing polymer blends. We instead propose that spherical monodisperse silica particles can offer a far more convenient model system, and provide direct visual evidence of gluing of PIB drops in a PDMS matrix.     

On the rheology of immiscible blends

We propose a family of new models making a direct link between flow and structure for immiscible mixtures of viscoelastic fluids undergoing high deformation flows. The morphology is treated both at local (Doi-Ohta-type) and more macroscopic (droplet-like) scales. The governing equations, that include expressions for the extra stress tensor, agree with the conservation laws and with the observed compatibility with thermodynamics. In the particular case in which only one of the two characterizations of the morphology is used, extended versions of the Doi-Ohta and the Maffettone and Minale models are obtained. The extension consists of involving explicitly the free energy in the governing equations and completing the expressions for the extra stress tensor. Received: 24 January 2001 Accepted: 24 April 2001     

Rheology of compatibilized immiscible viscoelastic polymer blends

Rheological behavior of a PS/PE model viscoelastic immiscible blend compatibilized by two types of interfacial modifiers was investigated. Dynamic, steady shear, and transient experiments were performed to probe the effect of the interfacial modification on the rheological behavior of the blend. While the effect was relatively small in dynamic and steady shear experiments, significant signature of the presence of the copolymer was observed in transient experiments after start up of shear flow. The magnitude of the departure from Doi-Otha theory (worked out for non-compatibilized blends) was evaluated. Received: 6 March 2000 Accepted: 15 June 2000     

Strain recovery of model immiscible blends without compatibilizer

Strain recovery after the cessation of shear was studied in model immiscible blends composed of polyisobutylene drops (10–30% by weight) in a polydimethylsiloxane matrix. Blends of viscosity ratio (viscosity of the drops relative to the matrix viscosity) ranging from 0.3 to 1.7 were studied. Most of the strain recovery was attributable to interfacial tension, and could be well-described by just two parameters: the ultimate recovery and a single retardation time. Both these parameters were found to increase with the capillary number of the drops prior to cessation of shear. For blends that had reached steady shear conditions, the ultimate recovery decreased with increasing viscosity ratio, whereas the retardation time increased with increasing viscosity ratio. The retardation time was well-predicted, but the ultimate recovery was over-predicted by a linear viscoelastic model developed previously by Vinckier et al. (Rheol Acta 38:65–72, 1999).     

Rheology of immiscible blends with particle-induced drop clusters

We consider the effects of 2.7-μm-diameter hydrophobic silica particles added to droplet–matrix blends of polyethylene oxide (PEO) and polyisobutylene (PIB). The particles adsorb on the surface of the PEO drops but protrude considerably into the PIB phase. Hence, it is possible for a single particle to adsorb onto two PEO drops simultaneously. Such particles are called “bridging” particles, and they the glue drops into noncoalescing clusters. Flow visualization studies show that shearing the sample promotes bridging-induced clustering of drops and that the structure of the clusters depends on the shear rate. Rheologically, the most significant consequence of bridging-induced drop clustering appears to be a plateau in G′ at low frequencies characteristic of gel-like behavior. The gel-like behavior develops fully after shearing the sample, and the kinetics of gel formation are faster with increasing shear stress or increasing drop volume fraction. The gel-like behavior suggests that the bridging-induced drop clusters form a weak network. Apart from particle bridging, optical microscopy also reveals that particles can organize into a hexagonal lattice on the drops’ surfaces, a phenomenon that has only been noted in aqueous systems previously. Finally, rheology and flow visualization both suggest that particles promote coalescence of drops. This is surprising in light of much past research that shows that particles that are preferentially wetted by the continuous phase generally hinder coalescence in droplet–matrix systems.     

Diffusion effects on the interfacial tension of immiscible polymer blends

Most methods of measuring the interfacial tension between two immiscible polymers are based on the analysis of the shape that a drop of one polymer immersed in the other one exhibits under the action of flow or gravity. In such a situation, the small, yet nonzero mutual solubility between the two polymers acts toward mass transfer between the drop and the surrounding fluid. In this work, diffusion effects on the interfacial tension of the pair polyisobutylene/polydimethylsiloxane have been investigated by drop deformation under shear flow. When the drop was made of polyisobutylene, drop size decreased with time due to diffusion. Drop shrinkage was associated with a significant increase in interfacial tension, until an apparent plateau value was reached. The effect was attributed to a selective migration of molecular weights, which would act to enrich the drop with higher molar mass material. To support such an interpretation, drop viscosity was evaluated by drop shape analysis and it was actually found to increase with time. In some cases, the ratio between drop and continuous phase viscosity became higher than the critical value for drop breakup in shear flow. Upon inverting the phases (i.e., when the drop was made of polydimethylsiloxane), no significant transient effects were observed. In the light of these results, the problem of what are the correct values of interfacial tension and viscosity ratio for a polymer blend of a certain composition will also be discussed. Received: 25 January 1999 Accepted: 24 May 1999     

Strain recovery of model immiscible blends: effects of added compatibilizer

The effect of added compatibilizer on the strain recovery of model immiscible blends after cessation of shear was studied. Blends were composed of polyisobutylene drops (up to 30% by weight) in a polydimethylsiloxane matrix, with viscosity ratio (viscosity of the drops relative to the matrix viscosity) ranging from 0.3 to 1.7. Up to 1% by weight of a PIB-PDMS diblock copolymer was added as compatibilizer. The ultimate recovery recorded after reaching steady-shear conditions increased significantly due to added compatibilizer. Furthermore, the compatibilizer also slowed down the kinetics of the recovery; however, unlike uncompatibilized blends, the recovery could no longer be captured by a single retardation time. The largest increase in ultimate recovery due to compatibilizer occurred at the lowest viscosity ratio. In contrast, the greatest slowing down of the recovery due to compatibilizer occurred at the highest viscosity ratio. The rheological data by themselves are insufficient to reach a definitive conclusion about the mechanism of compatibilizer action. The results are consistent with the effects of flow-induced gradients in compatibilizer concentration. An alternative constitutive modeling approach that captures compatibilizer effects in terms of an interfacial dilational elasticity can reproduce the recovery curves qualitatively, but some predictions of the model contradict experimental results.     

Elastic recovery of immiscible blends Part 2: Transient flow histories

Immiscible polymer blends are known to display an unusual elastic recovery after stress release. Recoil after steady-state shearing is well understood and obeys specific scaling relations. Releasing the stress before the steady-state morphology has been reached results in a more complex elastic recovery, including very large final values. This behaviour is investigated systematically. Model blends are used, consisting of nearly inelastic components; hence the measured recoil can be attributed totally to contributions from the interface. The instantaneous structure at the onset of the recoil can vary greatly in transient experiments, ranging from slightly deformed droplets to highly elongated filaments. The effects of this initial structure on the ultimate recoil and time scale of the recovery are studied. The morphological changes during recovery are considered as well. It is demonstrated that they can be computed from the normal stresses during stress relaxation with comparable initial morphologies. This indicates that the same morphological changes occur during stress relaxation and constrained recoil. A scaling relation for the recoil curves has been derived from the Doi-Ohta theory, which is confirmed by the experiments. Received: 9 December 1998 Accepted: 5 April 1999     

Effect of interfacial tension on linear viscoelastic behavior of immiscible polymer blends

When interfacial tension is increased from zero to infinity, the storage dynamic modulus predicted by Palierne's model varies in a nearly Gaussian fashion with almost equal asymptotic values at the limits of low and high interfacial tension. We report a simple physical discussion of such an effect. Received: 13 January 1999 Accepted: 22 March 1999     

Viscoelasticity and diffusion in miscible blends of saturated hydrocarbon polymers

Linear viscoelasticity and tracer diffusion were investigated as functions of temperature, component molecular weight and blend composition for entangled, single-phase blends of nearly monodisperse poly(ethylene-alt-propylene) (PEP) and head-to-head polypropylene (HHPP). Both components are non-polar and, despite evidence for slight differences of component glass temperatures in their blends, the viscoelastic data obey time-temperature superposition rather well. The properties of the blends were compared at constant T-T _g (blend) with predictions of the tube-model theories. The composition dependence of viscosity agrees best with the double-reptation prediction, as had been found earlier for molecular weight blends. The variation in plateau modulus with composition is consistent with reptation, but the changes are too small to provide a definitive test. The tracer diffusion coefficients, D ^* _PEP and D ^* _HHPP are nearly independent of composition, consistent with the reptation prediction and in sharp contrast with tracer diffusion for blends with specific associations. Results for the recoverable compliance depart from this pattern, varying differently and much less strongly with composition than the predictions of either single or double reptation. It thus seems that microstructural blends may behave in significantly more complex ways than molecular weight blends even for components with only weak dispersive interactions and rather modest differences in glass temperature and plateau modulus.Dedicated to Prof. John D. Ferry on the occasion of his 85th birthday.     

Role of droplet bridging on the stability of particle-containing immiscible polymer blends

The effect of micron-sized hydrophobic calcium carbonate particles on the stabilization of polydimethylsiloxane (PDMS)/polyisobutylene (PIB) immiscible model blends is investigated in this study. The analytical splitting of bulk and liquid–liquid interface contributions from the droplet bridging one is successfully performed due to the negligible contribution of hydrophobic microparticles to the bulk rheology of phases. The presence of particles at the fluid–fluid interface is supported by wetting parameter calculation and verified by optical microscopy observations. Moreover, direct visualizations shows that particles are able to form clusters of droplets by simultaneously adsorbing at two fluid–fluid interfaces and glue-dispersed droplets together, probably due to the patchy interactions induced by heterogeneous distribution of particles along the interface. Rheological studies show that the flow-induced coalescence is slowed down upon addition of particles and almost suppressed with the addition of 4 wt% particles. The linear viscoelastic response is modeled to estimate interfacial tension by considering the contribution of particle-induced droplet aggregation in addition to bulk and droplet deformation ones. From linear and nonlinear viscoelastic responses, the improved stability of filled polymer blends is attributed to the interfacial rheology and/or the bridged structure of droplets, even though the interfacial area is not fully covered by particles. Furthermore, Doi–Ohta scaling relations are investigated by employing stress growth response upon step-up of shear flow.     

Dynamics and rheology of the morphology of immiscible polymer blends – on modeling and simulation

 The material properties of heterogeneous polymer blends are crucially influenced by their morphology, i.e., by the spatial structure of the blend components and by the specific configuration of the interfaces separating the phases. Hence, in order to understand the behavior of experimentally obtained morphologies, one is interested in modeling the relevant dynamics of the morphology subject to external flow. Thus one can study, e.g., through the interfacial stress tensor the rheological properties due to the interfaces. The balance equations used for that purpose are based on a Cahn-Hilliard equation for the local concentration, the continuity equation, and a modified Navier-Stokes equation for the local velocity. The essential material and processing parameters such as surface tension, viscosity and volume fraction of both polymers, and imposed shear rate are taken into consideration as model coefficients. By regarding hydrodynamic interaction, which is proved to be important in case of immiscible blends, the interfacial relaxation is described properly. Simulations in both three and two dimensions agree at least qualitatively with experimental results concerning droplet deformation, droplet coalescence, and interfacial rheological properties of the blend. Received: 25 September 2000 Accepted: 24 April 2001     

Effect of morphology on the interfacial slip of immiscible polypropylene/polystyrene blends

The interfacial slip of the immiscible isotactic polypropylene/polystyrene (PS) blends with different morphologies was studied. The morphologies were obtained by choosing different PS contents (7, 21, and 55 vol%) and different processing methods (multilayered co-extrusion and conventional blending). The interfacial slip was obviously found in the multilayered morphology and the co-continuous morphology, but did not occur in the sea-island morphology. Besides, it was observed that the slip velocity of the multilayered system was higher than that of the conventional blends with co-continuous morphology and could be promoted with the increase of layer numbers. However, the interfacial slip in the multilayered system would be suppressed by the layer deformation and breaking during the test, when the thickness of layers was thin enough. The effect of composition on the interfacial slip velocity was also discussed in the multilayered composites.     

Uniaxial extensional flow behavior of immiscible and compatibilized polypropylene/liquid crystalline polymer blends

In this work liquid crystalline polymer (LCP) and thermoplastic (TP) blends with and without compatibilizer were studied with respect to their elongational flow behavior, under uniaxial extensional flow. This knowledge is important because in processes involving dominantly extensional deformations, like the case of the formation of the LCP fibrillation, transient extensional flow properties become more important than transient or steady-shear properties. In systems characterized by disperse phase morphologies (10 and 20 wt%) the LCP acts as a plasticizer, decreasing the viscosity of the system and increasing its durability with respect to that of the matrix. On the other hand, for a system in which a co-continuous morphology is present (40 wt% LCP) fibrils and droplets deformation occurs simultaneously, leading to a much higher strain hardening and durability. Moreover, the addition of compatibilizers to the blends gives rise to an increase of the strain hardening and to a decrease of the durability, which is in accordance with the mechanical properties, namely a higher Young’s modulus and lower elongation at break, in comparison with noncompatibilized systems.