Effect of substrate and molecular weight on the stability of thin films of semicrystalline block copolymers

The thermal stability of the thin film morphology of two symmetric oxyethylene/oxybutylene block copolymers (E76B38 and E114B56) on mica and silicon was investigated via atomic force microscopy (AFM). It is found that morphological transition of EmBn thin films during melting is strongly dependent on the molecular weight of the diblock copolymers and their interaction with the substrate. For E76B38 on mica, a single-layered structure transforms into a double-layered structure upon melting, but the same polymer on silicon retains a single-layered structure after melting and spreads quickly to wet-out the silicon surface. Conversely a longer polymer, E114B56, has a thin film on mica that does not change much after melting of the crystalline E block. A mechanism was proposed to explain the relative stability of E76B38 and E114B56 thin films upon melting. Internal stress is produced during melting and can be released along two directions. The release along the vertical direction is restricted by the energy barrier related to the segregation strength, and the release along the horizontal direction is dependent on the mobility of block copolymer related to the interaction between the block copolymer and the substrate. Domain size affects the release rate of the internal stress along the horizontal direction and thus the thermal stability of EmBn thin films. Switching between horizontal and vertical releases can be realized by controlling the domain size of the thin films.     

高光学质量氮化碳薄膜的制备和表征

氮化碳(graphitic carbon nitride,g-CN)作为一种非金属半导体材料已被广泛应用于多种能源相关领域研究中。目前由于制备高质量g-CN薄膜的困难,大大限制了其在实际器件上的应用。本文中,我们报道了一种可制备高光学质量gCN薄膜的方法:即由三聚氰胺先通过热聚合制备本体g-CN粉末,再由本体g-CN粉末经过气相沉积在ITO导电玻璃或钠钙玻璃基底上制备g-CN薄膜。扫描电子显微镜和原子力显微镜的测量结果表明在ITO玻璃基底上形成的g-CN薄膜形貌结构均一且致密,厚度约为300nm。扫描电镜能量色散能谱和X射线光电子能谱测量结果表明在ITO玻璃基底上制备的g-CN薄膜的化学组成与本体g-CN粉末的化学组成基本一致。同时,我们发现制备的g-CN薄膜和本体g-CN粉末一样在光照射下可以有效降解亚甲基蓝染料。此外,我们还测量了制备的g-CN薄膜的稳态吸收光谱、稳态荧光光谱、荧光寿命和价带谱,并运用吸收光谱和价带谱数据确定了其能带结构。     

Application of TEM and XPS in the interpretation of the kinetics of deuterium evolution from ultrathin TiD<Subscript><Emphasis Type="BoldItalic">y</Emphasis></Subscript>/Pd films evaporated on quartz

The kinetics of thermal evolution of deuterium from ultrathin TiD _y /Pd bilayer films has been studied by means of thermal desorption mass spectrometry (TDMS). Using a combination of transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy, we made a study of the complex structural and chemical transformations of the TiD _y /Pd film as a result of TDMS-induced evolution of deuterium and simultaneous annealing of this film. Both preparation and TDMS processing of the TiD _y /Pd bilayer films were performed in situ under UHV conditions. It was found that the high-temperature TDMS processing of an ultrathin TiD _y /Pd film, which was carried out in a relatively short time, leads to a significant film structure transformation. Energy-filtered TEM mapping of cross-section images and EDX analysis revealed extensive interdiffusion of Ti and Pd within the Ti–Pd bi-layer film. This process leads to a progressive change in chemical composition within the surface and subsurface area of the film during the TDMS processing. As the temperature of TDMS heating increases, segregation of Ti at the Pd top layer surface becomes significant. As a result, the kinetics of deuterium desorption is progressively changed during TDMS; at lower temperatures, the kinetics is limited by recombinative processes at the Pd surface, at temperatures beyond 500 K, it becomes dominated by interdiffusion of Ti into the Pd surface.     

Laboratory Evolution of <Emphasis Type="Italic">Bacillus circulans</Emphasis> Xylanase Inserted into <Emphasis Type="Italic">Pyrococcus furiosus</Emphasis> Maltodextrin-Binding Protein for Increased Xylanase Activity and Thermal Stability Toward Alkaline pH

High xylanase activity and stability toward alkaline pH is strongly desired for pulping and bleaching processes. We previously enhanced thermal stability of Bacillus circulans xylanase (BCX) by inserting into a thermophilic maltodextrin-binding protein from Pyrococcus furiosus (PfMBP) (the resulting complex named as PfMBP-BCX165). In the present study, we aimed to evolve the inserted BCX domain within PfMBP-BCX165 for greater xylanase activity toward alkaline pH while maintaining enhanced thermal stability. No BCX sequence variation was required for the thermal stabilization, thus allowing us to explore the entire BCX sequence space for the evolution. Specifically, we randomized the BCX sequence within PfMBP-BCX165 and then screened the resulting libraries to identify a PfMBP-BCX165 variant, PfMBP-BCX165_T50R. The T50R mutation enhanced xylanase activity of PfMBP-BCX165 toward alkaline pH without compromising thermal stability. When compared to PfMBP-BCX165_T50R, the corresponding unfused BCX mutant, BCX_T50R, exhibited similar pH dependence of xylanase activity, yet suffered from limited thermal stability. In summary, we showed that one can improve thermal stability and xylanase activity of BCX toward alkaline pH by inserting into PfMBP followed by sequence variation of the BCX domain. Our study also suggested that insertional fusion to PfMBP would be a useful stabilizing platform for evolving many proteins.     

Analysis of thermal parameters and factors acting on thermal conduction of low‐k films

The thermal properties of a silicon oxide‐based low‐k film and a thermally oxidized silicon film were investigated using the 3‐omega and laser thermo‐reflectance (LTR) methods. Thermal conductivity and effusivity were successfully estimated by the 3‐omega and LTR methods, respectively. It was confirmed that the combination of thermal effusivity and conductivity can successfully provide the heat capacity and thermal diffusivity of the films. The thermal parameters thus obtained suggested that the lower thermal conductivity of the examined low‐k film comes mainly from the rather low level of thermal diffusivity. Based on an analysis of the X‐ray diffraction profiles of the films, it was found that the low thermal diffusivity of the low‐k film can be attributed to the discontinuity of the network structure of their clusters. The heat resistance at the interface between the film and Si substrate was also evaluated. We found that the low‐k film exhibited, interestingly, negative interfacial heat resistance, although interfacial heat resistance should have a positive value in general. In order to determine the origin of the negative interfacial heat resistance, the interface state of the films was analyzed in detail on the basis of X‐ray reflectivity (XRR) measurements. The XRR results showed clearly that a thin, high‐density layer was present at the interface of the low‐k films. This high‐density layer presumably promoted heat flow to the substrate, resulting in the apparent negative interfacial heat resistance. Copyright © 2008 John Wiley & Sons, Ltd.     

成膜溶剂与氟化嵌段共聚物膜的表面富集行为

利用接触角、XPS、SFG、AFM等技术研究了环己酮、甲苯和三氟甲苯为成膜溶剂所得聚甲基丙烯酸甲酯-b-聚（甲基丙烯酸-2-全氟辛基乙酯）（PMMA—b—PFMA）嵌段共聚物膜的表面结构与性能．发现浇铸成膜时成膜溶剂对聚合物氟化组分向表面富集程度的影响相对较小,而旋涂成膜时溶剂的影响很大．不管以何种形式成膜,三氟甲苯溶剂最有利于氟化组分向表面富集,甲苯次之,环己酮最差．这一现象与溶剂的挥发速度无关．聚合物在溶液中的聚集结构、气／液界面结构是造成成膜方式对聚合物表面结构与性能产生巨大影响的主要原因．当聚合物在溶液中形成以PFMA为核、PMMA为冠的胶束结构时,在溶液固化过程中氟化组分向表面富集需要较长的时间,这时由于成膜方法直接影响溶液的固化速度,造成其对氟化组分向表面富集的程度影响很大．当聚合物在溶液中以单分子或松散聚集体存在,在溶液固化过程中氟化组分向表面富集的速度很快,这时成膜方法对氟化组分向表面富集的程度影响很小．以上结果无论对理论研究还是应用研究都具有重要意义．     

Sintering of Sol-Gel Films

The sintering of films differs from that of bulk gels in several ways. The initial state of a film is generally denser and less crosslinked than a bulk gel made from the same sol, and these factors enhance the densification rate of the film. The substrate constrains the shrinkage of the film, leading to high stresses that retard densification and can influence phase changes. The substrate is a site for heterogeneous nucleation, and crystallization makes densification more difficult, so the competition between sintering and crystallization is particularly important for films. Fast heating favors densification over crystallization, so rapid thermal annealing usually produces denser films. The high surface to volume ratio of a thin film makes it susceptible to degradation by reaction with the substrate and the atmosphere, so choosing compatible materials and avoiding over-firing is essential.     

Effect of thickness on the thermal properties of hydrogen-bonded LbL assemblies

Layer-by-layer (LbL) assemblies have attracted much attention for their functional versatility and ease of fabrication. However, characterizing their thermal properties in relation to the film thickness has remained a challenging topic. We have investigated the role of film thickness on the glass transition temperature (T(g)) and coeffecient of thermal expansion for poly(ethylene oxide)/poly(acrylic acid) (PEO/PAA) and PEO/poly(methacrylic acid) (PEO/PMAA) hydrogen-bonded LbL assemblies in both bulk and ultrathin films using modulated differential scanning calorimetry (modulated DSC) and temperature-controlled ellipsometry. In PEO/PAA LbL films, a single, well-defined T(g) was observed regardless of film thickness. The T(g) increased by 9 °C relative to the bulk T(g) as film thickness decreased to 30 nm because of interactions between the film and its substrate. In contrast, PEO/PMAA LbL films show a single glass transition only after a thermal cross-linking step, which results in anhydride bonds between PMAA groups. The T(g), within error, was unaffected by film thickness, but PEO/PMAA LbL films of thicknesses below ~2.7 μm exhibited a small amount of PEO crystallization and phase separation for the thermally cross-linked films. The coefficients of thermal expansion of both types of film increased with decreasing film thickness.     

Effect of grafting on nanoparticle segregation in polymer/nanoparticle blends near a substrate

Nanoparticles in polymer films have shown the tendency to migrate to the substrate due to an entropic-based attractive depletion interaction between the particles and the substrate. It is also known that polymer-grafted nanoparticles show better dispersion in a polymer matrix. Here, molecular dynamics simulations are employed to study the effect of grafting on the nanoparticle segregation to the substrate. The nanoparticles were modeled as spheres and the polymers as bead-spring chains. The polymers of the grafts and the matrix are identical in nature. For a purely repulsive system, the nanoparticle density near the surface was found to decrease as the length of grafted chains and the number of grafts increased and in the bulk, the nanoparticles are well-dispersed. Whereas, in case of attractive systems with interparticle interactions on the order of thermal energy, the nanoparticles segregated to the substrate even more strongly, essentially forming clusters on the wall and in the bulk. However, due to the presence of grafted chains on the nanoparticles, the clusters formed in the bulk are structurally anisotropic. The effect of grafts on nanoparticle segregation to the surface was found to be qualitatively similar to the purely repulsive case.     

Structure and dewetting behavior of polyhedral oligomeric silsesquioxane-filled polystyrene thin films

Polyhedral oligomeric silsesquioxane (POSS) meets increasing interest as a building unit for inorganic-organic hybrid materials. The incorporation of cyclopentyl-substituted POSS (CpPOSS) into polystyrene (PS) thin films led to an inhibition of dewetting. In this paper, the dispersion state of CpPOSS in the CpPOSS/PS hybrid films and, furthermore, the relationships between the structure and dewetting inhibition effect are discussed. Structural analysis of the hybrid films revealed that CpPOSS segregated to the film surface and crystallized. The segregation of CpPOSS to the surface changes the surface free energy and spreading coefficient of the film. Interfacial structure was also roughened by the segregation of CpPOSS, which can contribute to the inhibition of dewetting by pinning the contact line of the PS film with the substrate. The inhibition of dewetting can be attributed to the modification of the film surface and interface by the segregation of CpPOSS.     

Effect of crystallographic structure on electrical and mechanical characteristics of Sm<Subscript>2</Subscript>O<Subscript>3</Subscript>-Doped CeO<Subscript>2</Subscript> films

Electrical conductivity, dielectric permittivity and mechanical hardness of the polycrystalline CeO₂ + xSm₂O₃ (x = 0, 10.9–15.9 mol %) films prepared by Electron Beam Physical Vapour Deposition (EB-PVD) and Ionic Beam Assisted Deposition, (IBAD), techniques were investigated in dependence on their structure and microstructure influenced by the deposition conditions, namely composition, deposition temperature and Ar⁺ ion bombardment. The electrical conductivity of doped ceria prepared without Ar⁺ ion bombardment and investigated by the impedance spectroscopy, IS, was found to be predominantly ionic one under the oxidizing atmosphere/low-temperature conditions and the higher amounts of Sm₂O₃ (>10 mol %) used. The bulk conductivity as a part of total measured conductivity was a subject of interest because the grain boundary conductivity was found to be ∼3 orders of magnitude lower than the corresponding bulk conductivity. Ar⁺ ion bombardment acted as a reducer (Ce⁴⁺ → Ce³⁺) resulting in the development of electronic conductivity. Dielectric permittivity determined from the bulk parallel capacitance measured at room temperature and the frequency of 1 MHz, similarly as the mechanical hardness measured by indentation (classical Vickers and Depth Sensing Indentation-DSI) techniques were also found to be dependent on the deposition conditions. The approximative value of hardness for the investigated films deposited on the substrate was estimated using a simple phenomenological model described by the power function HV = HV ₀ + aP ^b and compared with the so-called apparent hardness (substrate + investigated film) determined by the classical Vickers formula. Results obtained are analyzed and discussed.     

Comparison of molecular orientation and phase transition behaviors in the two kinds of ordered ultrathin films of reversed duckweed polymer ES-3 studied by infrared grazing reflection-absorption spectroscopy

A multilayer LB film and a casting film of reversed duckweed polymer ES-3 on Au-evaporated glass slides were investigated by Fourier Transform infrared grazing reflection-absorption spectroscopy. It is found that the two kinds of ordered ultrathin films have different orientation of alkyl chains, nearly perpendicular to the substrate surface for the LB film while rather tilted for the casting film. The studies on their thermal transition behaviors indicate that both of the films have three phase transition processes, respectively, occurring near 65, 105 and 140 degrees C for the former while near 80, 105 and 140 degrees C for the latter, but show different transition behavior in the each corresponding transition process. It is referred that at room temperature there are island-like domain structures formed in the LB film, but no ones in the casting film; however, the latter can form the domain structures between the first two transition points due to the desorption of solvents. The formation of domain structure seems to play two important roles, one of which is to make alkyl chains more perpendicular to the substrate surface, and the other to make alkyl chains more packed closely. Thermal cyclic experiments reveal that neither of the films could return to its original state after thermal cyclic treatment up to the temperature, which is above the third transition point, although its alkyl chain becomes highly ordered again.     

Substrate dependent structure and in-plane dielectric properties of Ba(Sn0.15Ti0.85)O3 thin films

The structure, microstructure and in-plane dielectric properties of Barium tin titanate Ba(Sn_0.15Ti_0.85)O₃ (BTS) thin films grown on (100) LaAlO₃ (LAO) and (100) MgO single crystal substrates through sol–gel process were investigated. The films deposited on (100) LAO substrate exhibited a strong (100) preferred orientation while the film deposited on (100) MgO substrate showed polycrystalline structure. The in-plane ɛ–T measurements reveal that the films grown on (100) LAO substrate exhibited an obvious room-temperature ferroelectric state, while the film grown on MgO substrate showed paraelectric state in the temperature range of 10–130 °C. A high tunability of 52.11% was observed for the BTS films deposited on (100) LAO substrate at the frequency of 1 MHz with an applied electric field of 80 kV/cm, which is about two times larger than that of the BTS films deposited on (100) MgO substrate. The obvious differences in the dielectric properties could be attributed to the stress in the films, which come from lattice mismatch and difference in the thermal expansion coefficients between the film and substrates. This work clearly reveals the highly promising potential of BTS films for application in tunable devices.     

Formation of metastable structures by phase separation triggered by initial composition gradients in thin films

Phase separation kinetics of a binary (A,B) mixture contained in a thin film of thickness D induced by a quench from the one-phase region into the miscibility gap is studied by simulations using a Cahn-Hilliard-Cook model. The initial randomly mixed state (50% A, 50% B) contains a concentration gradient perpendicular to the film, while the surfaces of the film are "neutral" (no preference for either A or B). In thermal equilibrium, a pattern of large A-rich and B-rich domains must result, separated by domain walls oriented perpendicularly to the external surfaces of the thin film. However, it is shown that for many choices of D and the strength of the initial gradient Ψ(g), instead a very long-lived metastable layered structure forms, with two domains separated by a single interface parallel to the external walls. The transient time evolution that leads to this structure is interpreted in terms of a competition between domain growth in the bulk and surface-directed spinodal decomposition caused by the gradient during the initial stages. A surprising and potentially useful finding is that a moderate concentration gradient perpendicular to the film does not favor the layered structure but facilitates the approach toward the true equilibrium with just two domain walls perpendicular to the film. This mechanism may have useful applications in producing layered materials.     

Numerical simulation of the liquid phase in SnO<Subscript>2</Subscript> thin film deposition by sol-gel-dip-coating

The fluid flow of the liquid phase in the sol-gel-dip-coating process for SnO₂ thin film deposition is numerically simulated. This calculation yields useful information on the velocity distribution close to the substrate, where the film is deposited. The fluid modeling is done by assuming Newtonian behavior, since the linear relation between shear stress and velocity gradient is observed. Besides, very low viscosities are used. The fluid governing equations are the Navier–Stokes in the two dimensional form, discretized by the finite difference technique. Results of optical transmittance and X-ray diffraction on films obtained from colloidal suspensions with regular viscosity, confirm the substrate base as the thickest part of the film, as inferred from the numerical simulation. In addition, as the viscosity increases, the fluid acquires more uniform velocity distribution close to the substrate, leading to more homogenous and uniform films.     

Improved sol gel spinel (MgAl<Subscript>2</Subscript>O<Subscript>4</Subscript>) coatings on graphite for application in carbon containing high alumina castables

An improved sol gel coating of magnesium aluminate spinel (MgAl₂O₄) over flaky graphite was prepared by aluminium-sec-butoxide and magnesium nitrate. The mechanism of evolution of an extended thin film of spinel was investigated by Fourier transform infrared spectroscopy, differential thermal analysis, scanning electron microscopy and energy dispersive spectral analysis. Atomic force microscope and field emission scanning electron microscope studies were conducted to differentiate between the topography and microstructural characteristics of as-received and coated graphites. X-ray photoelectron spectroscopy was performed to substantiate the elemental composition of spinel film over graphite. Oxidation resistance and water-wettability of coated graphite were examined respectively by thermogravimetry analysis and moisture requirement during installation of a carbon containing refractory castable composition. Apparent porosity, bulk density and slag corrosion resistance of those castables were better than that documented in our previous work.     

The Influence of the Electrodeposition Conditions on the Electroanalytical Performance of the Bismuth Film Electrode for Lead Determination

The bismuth film is a great promise as a suitable material to replace the mercury electrodes due to its low toxicity and good cathodic potential range. This work studies the influence of the electrodeposition conditions in the morphology and electroanalytical performance of the bismuth film electrodeposited onto copper electrode. The bismuth films were obtained in nitric or hydrochloric acid solutions with and without the presence of sodium citrate. The films were characterized by field emission scanning electron microscopy (FE‐SEM) and scanning electron microscopy with energy dispersive X‐ray spectrometry (SEM‐EDX). The microscopic analysis of the bismuth film obtained in HCl solution with sodium citrate (BIFE‐Cit) showed more homogeneous structure with higher content of bismuth than the film obtained in HCl only (BiFE‐HCl). The BiFE‐Cit exhibited a better analytical performance for lead with good adherence to the copper substrate.     

Structure and properties of thin films of binary rodlike/flexible polyimide mixtures

Binary mixtures of a rodlike poly(p-phenylene pyromellitimide) (PMDA-PDA) and a flexible 6F-BDAF polyimide synthesized from hexafluoroisopropylidene diphthalic anhydride and 2,2-bis(4-aminophenoxy-p-phenylene) hexafluoropropane were prepared by solution-blending of the meta-PMDA-PDA poly(amic ethyl ester) and 6F-BDAF poly(amic acid) precursors, followed by solvent evaporation and thermal imidization. Mixtures containing different molecular weights of 6F-BDAF poly(amic acid) were studied. The size scale of the phase separation, as measured by light scattering, is ca. 1 μm or smaller in most cases. The domain size is primarily set by the demixing of the precursor polymers during solvent evaporation, with no significant coarsening observed during the thermal imidization. The observed variation of the domain size with molecular and process parameters such as composition, molecular weight, and film thickness is discussed in terms of the miscibility of the precursor polymers, rate of solvent evaporation, and solidification. Dynamic mechanical thermal analysis and dielectric relaxation measurements indicate that the glass transition temperature of 6F-BDAF is unaffected in all of the mixtures studied, indicating complete demixing of rodlike and flexible polyimides in agreement with theory. X-ray photoelectron spectroscopy results show a strong surface segregation of 6F-BDAF in mixtures containing as low as 10% by weight of the 6F-BDAF component in the bulk. The mixtures with PMDA-PDA as the major matrix component therefore exhibit excellent mechanical toughness, dimensional stability up to 500°C, low coefficients of thermal expansion (< ca. 10 ppm/°C), and low dielectric constants (<3.0). On the other hand, the surface properties of the mixtures are dominated by the flexible 6F-BDAF, resulting in excellent polymer/polymer self-adhesion (lamination) properties between fully imidized films.     

Surface ordering in thin films of liquid‐crystalline polymers containing fluorinated and protonated segments: Neutron‐reflectometry study

Surface‐induced layering of fluorinated and protonated segments in thin films of a main‐chain liquid‐crystalline polymer, consisting of α‐methylstilbene, bridged by a fluorinated group was revealed by neutron reflectometry. The layering was driven by the difference in surface energy of the fluorinated and protonated segments and by the inherent ordering of the polymer. The lower‐surface‐energy fluorinated segments segregated to the air surface, and the protonated segments segregated to the SiO_x layer at the Si substrate. The ordering induced by the interface decayed into the film with a characteristic decay length of about 100 Å. The surface‐induced periodicity ranged from 15 to 20 Å, which is approximately equal to the molecular dimension of the repeating unit on the polymer backbone. The magnitude of segregation increased upon annealing in the liquid‐crystalline temperature range. The segregation was retained upon annealing above the bulk order–disorder transition temperature. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2817–2824, 2002     

Biomimetic synthesis of the arachidic acid/Ag<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript>Cd<Subscript><Emphasis Type="Italic">y</Emphasis></Subscript>S nanocomposite films

Ag _x Cd _y S nanoparticles were obtained in arachidic acid (AA) monolayer containing Ag⁺ and Cd²⁺ under H₂S flow. The AA/Ag _x Cd _y S monolayers were deposited onto solid substrate to prepare LB films. The UV-vis spectrum showed that the LB film exhibited notable quantum-size effect. The small-angle X-ray diffraction revealed periodic structure of the LB films. The molar ratio of Ag to Cd in AA/Ag _x Cd _y S film was ca. 1 : 5 as measured by the XPS. TEM and FTIR spectroscopy showed that the head-groups of arachidic acid molecules controlled formation of Ag _x Cd _y S nanoparticles in the monolayer.