钛表面FHAP涂层的电沉积制备及其FTIR特征研究

在含有Ca2+,PO3-₄和F-的电解液中,用电化学恒电流方法,在工作电流为0.9 mA温度为60 ℃的条件下沉积60 min,在医用钛(Ti)表面上制得含氟羟基磷灰石(FHAP)涂层。采用扫描电镜(SEM)、能量弥散X射线谱(EDS)、X射线衍射(XRD)对涂层进行表征,用傅里叶变换红外光谱(FTIR)考察了氟离子的引入对涂层构象和生物活性的影响。结果表明：氟部分取代磷灰石中的羟基,FHAP晶格常数变小,涂层相貌由疏松的微米级的菊花瓣状变化为致密的纳米级的尖锥状。FTIR分析表明,涂层中羟基的伸缩和弯曲振动模式的对称性发生了改变,模拟体液浸泡后涂层覆盖碳磷灰石,涂层生物活性良好。     

ICP－AES法测定钨合金中镍、钴、铁、锰时酸度的影响

本文研究了用电感耦合等离子体发射光谱技术测定钨合金中镍、钴、铁、锰含量的方法及酸度对测量结果的影响。用氢氟酸及硝酸处理试样，并加入适量盐酸。实验研究了测量值随氯离子浓度增大而下降的变化曲线，找出了测量不同元素的最佳测定条件，测量结果同标准值比较，误差较小。     

壳聚糖/SrHAP复合涂层的制备及其FTIR特征分析

在含有Sr2+,Ca2+,PO3-₄和壳聚糖(CHI)的电沉积液中,用恒电流沉积法,在医用纯钛(Ti)表面上得到壳聚糖/掺锶羟基磷灰石(SrHAP)复合涂层。采用扫描电镜(SEM)、能量弥散X射线谱(EDS)、X射线衍射(XRD)对涂层进行检测,用傅里叶变换红外光谱(FTIR)考察了壳聚糖和锶离子的掺杂对HAP涂层构象和生物活性的影响。结果表明：锶部分取代磷灰石中的钙,表面形貌由疏松的针状变为较致密的片状。FTIR分析表明,涂层中出现了典型的amideⅠ和amideⅡ的壳聚糖振动峰,则CHI与SrHAP杂化良好;模拟生理液浸泡后表面覆盖有球状类骨磷灰石,则涂层具备较好的生物活性。塔菲尔测试表明,复合涂层使得Ti表面的抗生理腐蚀性显著提高。     

Ni-Al2O3选择性涂层的Sol-gel法制备及其性能研究

探索通过溶胶-凝胶法制备太阳光谱选择性吸收涂层的主要思路及方法。本文以硝酸镍、异丙醇铝作为主要原料,通过溶胶-凝胶法制备出了Ni-Al_2O_3前驱体溶液,并通过提拉镀膜,在600℃氮气气氛下热处理得到Ni-Al_2O_3太阳光谱选择性吸收涂层。并对涂层的组成、微观形貌和光学性能进行研究,该涂层具有较好的形貌结构以及优异的光学性能。     

通过AC-HVAF方法制备铁基非晶合金涂层的结构分析

本研究通过活性燃烧高速燃气喷涂(AC-HVAF)方法制备出了均匀致密的铁基非晶化合金涂层.通过调制AC-HVAF喷涂过程的工艺参数,研究了喷涂枪长、喷涂距离和送粉率对涂层非晶化程度的影响,得出控制枪长是形成高质量非晶化涂层的关键,而喷涂距离和送粉率决定了涂层的厚度和形成速率.制备出的铁基非晶合金与基体结合致密,孔隙率较低,完全的非晶化结构有效的保持了铁基非晶合金优异的力学性能,可以对基体材料进行很好的防护.     

电感耦合等离子体-原子发射光谱法测定镍基高温合金中的硅、锰、铁、铬、钼、钴和钨

建立了电感耦合等离子体-原子发射光谱法测定试样中硅、锰、铁、铬、钼、钴和钨含量的新方法.研究了溶样方法、基体影响和分析谱线对测定的影响.在优化的实验条件下,测定结果的相对标准偏差(RSD,n=5)在0.41 ％-2.02％,回收率在94.0％-104.0％之间.     

炉内成球法制备PVA涂层理论模拟研究

 根据炉内成球法制备PVA涂层原理，建立了炉内成球法在PS微球表面制备PVA涂层的数学模型，并利用数值方法进行了求解，研究了初始PS壁厚和直径、载气种类、炉内温度、PVA含量等实验条件的影响。计算结果表明，包裹PS微球的PVA水溶液复合微球在下落过程中速度迅速增加，短时间内达到最大值后又逐渐降低；复合微球的PVA水溶液涂层厚度逐渐减少，微球表观密度降低；炉内温度较低时，PVA涂层不易烘干；空气和纯Ar做炉内气氛时，微球烘干时间延长，而在He和Ar混合气体中，随着He含量增加，微球烘干时间缩短；小直径PS微球及高含量PVA溶液有利于制备厚的PVA涂层。     

锰和氟共修饰羟基磷灰石陶瓷涂层的制备与表征

由于钛及钛合金具有优越的理化性能,其已被广泛应用于各种植入体,例如骨科、牙科及心血管支架等。然而,钛基材表面具有生物惰性,其与周边骨组织形成骨整合的能力较弱,延缓了组织愈合的时间。因此,改善钛植入体表面生物性能具有重要的临床意义。钛基材表面羟基磷灰石(HAP)复合涂层的制备已成为一种重要的表面生物活性改良手段。在含有F-,Mn2+,Ca2+和PO3-₄的电解液中,用单电流阶跃沉积法,在钛金属(Ti)表面上涂覆锰和氟共修饰羟基磷灰石(FMnHAP)复合薄膜。采用扫描电子显微镜(SEM)、能量弥散X射线谱(EDS)、X-射线衍射(XRD)对涂层进行初步表征,用傅里叶变换红外光谱(FTIR)技术验证了氟离子和锰离子的共修饰对HAP分子构象和生物活性的影响。结果表明：锰部分取代磷灰石中的钙,氟部分取代磷灰石中的羟基,FMnHAP晶格常数变小,薄膜表面形貌由微米级的针状变为纳米级的绒毛状。FTIR技术验证显示,由于磷灰石晶体结构中F取代部分OH,致使改变了结构中OH的弯曲振动模式的对称性;模拟体液体外矿化表明,涂层表面有含碳酸根的类骨磷灰石形成,则涂层的体外生物活性较好。极化曲线测试表明,涂层提高了Ti在生理环境中的耐腐蚀性。     

化学溶液沉积法制备涂层导体SmBiO3（SBO）缓冲层的研究

通过740-820℃之间进行低温成相,分别在氩气和空气中LaAlO3（LAO）单晶基底上沉积得到了有较大应用前景的涂层导体SmBiO3（SBO）缓冲层.740-800℃所得的缓冲层c轴取向良好,致密、平整、无裂纹.当温度达到820℃时,SBO表面开始出现裂缝.SBO薄膜的相组成和微结构利用XRD和SEM进行分析.研究结...     

Deposition characteristics of Al-12Si alloy coating fabricated by cold spraying with relatively large powder particles

In this paper, the microstructure, microhardness and adhesive strength of Al-12Si coating produced by cold spraying were investigated. It is found that a thick, dense and well bonded Al-12Si coating could be produced by cold spraying with a relatively large powder through the control of spray conditions. The critical velocity for large Al-12Si particles was lower than that of small Al-12Si particles. The as-deposited Al-12Si coating had the same crystal structure as Al-12Si powder. The localized interface melting occurred resulting from both the adiabatic shearing upon impact and the thermal effect of hot gas. Some fine Si particles precipitated in α-Al matrix because of the thermal effect of hot gas during coating deposition. The dispersed Si particles in Al-12Si coating improved the coating microhardness.     

Optimal design of a convergent-barrel cold spray nozzle by numerical method

A convergent-barrel (CB) cold spray nozzle was designed through numerical simulation. It was found that the main factors influencing significantly particle velocity and temperature include the length and diameter of the barrel section, the nature of the accelerating gas and its pressure and temperature, and the particle size. Particles can achieve a relatively low velocity but a high temperature under the same gas pressure using a CB nozzle compared to a convergent-divergent (CD) nozzle. The experiment results with Cu powder using the designed CB nozzle confirmed that particle deposition can be realized under a lower gas pressure with a CB nozzle.     

A study of TiB2/TiB gradient coating by laser cladding on titanium alloy

TiB₂/TiB gradient coating has been fabricated by a laser cladding technique on the surface of a Ti–6Al–4V substrate using TiB₂ powder as the cladding material. The microstructure and mechanical properties of the gradient coating were analyzed by SEM, EPMA, XRD, TEM and an instrument to measure hardness. With the increasing distance from the coating surface, the content of TiB₂ particles gradually decreased, but the content of TiB short fibers gradually increased. Meanwhile, the micro-hardness and the elastic modulus of the TiB₂/TiB coating showed a gradient decreasing trend, but the fracture toughness showed a gradient increasing trend. The fracture toughness of the TiB₂/TiB coating between the center and the bottom was improved, primarily due to the debonding of TiB₂ particles and the high fracture of TiB short fibers, and the fracture position of TiB short fiber can be moved to an adjacent position. However, the debonding of TiB₂ particles was difficult to achieve at the surface of the TiB₂/TiB coating.     

碳化钨对激光熔覆高熵合金的影响

为了获得高性能的涂层材料,采用激光熔覆的方法,在Q235钢基体上制备了FeSiCrCoMo高熵合金涂层, 并研究了WC对高熵合金涂层的组织和性能的影响。通过金相、X射线衍射、扫描电镜、硬度计、磨损试验机分别研究了添加WC前后涂层的微观形貌、相结构、硬度及磨损性能。结果表明：高熵合金FeSiCrCoMo涂层组织为粗大枝状晶,主要由BCC相和金属间化合物构成,添加WC后,涂层中形成了致密细小的胞状晶,同时BCC相增多,金属间化合物明显减少;添加WC后涂层的硬度明显增强,平均硬度提升了23%,涂层表面平均硬度达到了687 HV0.2;WC的添加使得涂层的摩擦系数减小,磨损率减小,耐磨性能提高。     

Fabrication and characterization of rod-like nano-hydroxyapatite on MAO coating supported on Mg-Zn-Ca alloy

The poor corrosion resistance of magnesium alloys is a dominant problem that limits their clinical application. In order to solve this challenge, micro-arc oxidation (MAO) was used to fabricate a porous coating on magnesium alloys and then electrochemical deposition (ED) was done to fabricate rod-like nano-hydroxyapatite (RNHA) on MAO coating. The cross-section morphology of the composite coatings and its corresponding energy dispersion spectroscopy (EDS) surficial scanning map of calcium revealed that HA rods were successfully deposited into the pores. The three dimensional morphology and scanning electron microscopy (SEM) image of the composite coatings showed that the distribution of the HA rods was dense and uniform. Atomic force microscope (AFM) observation of the composite coatings showed that the diameters of HA rods varied from 95 nm to 116 nm and the root mean square roughness (RMS) of the composite coatings was about 42 nm, which were favorable for cellular survival. The bonding strength between the HA film and MAO coating increased to 12.3 MPa, almost two times higher than that of the direct electrochemical deposition coating (6.3 MPa). Compared with that of the substrate, the corrosion potential of Mg-Zn-Ca alloy with composite coatings increased by 161 mV and its corrosion current density decreased from 3.36 × 10⁻⁴ A/cm² to 2.40 × 10⁻⁷ A/cm² which was due to the enhancement of bonding strength and the deposition of RNHA in the MAO pores. Immersion tests were carried out at 36.5 ± 0.5 °C in simulated body fluid (SBF). It was found that RNHA can induce the rapid precipitation of calcium orthophosphates in comparison with conventional HA coatings. Thus magnesium alloy coated with the composite coatings is a promising candidate as biodegradable bone implants.     

Diffusion research between Ni3Al coating and titanium alloy produced by plasma spraying process

A Ni₃Al coating was prepared by plasma spraying technique on the surface of titanium alloy. Ni-Al mixed powders, coatings and reaction products were investigated by scanning electron microscope, EDS, DSC and XRD. A tight bonding between the coating and the substrate was formed. The X-ray diffraction analysis of the patterns showed that the coating not only had Ni₃Al phase, but also had NiO and Al₂O₃ phase microcontent. Comparing Ni coated Al to Ni₃Al at 900 °C, the diffusion was stronger and the diffusion layer was thicker. A minute pore structure was formed at 1200 °C in the front edge of solid-state reaction layer. So Ni₃Al restrained the solid-state reaction of the coating with the substrate, and as a whole weakened the entry of oxygen atoms into the substrate and quenched the out-diffusion of titanium.     

火焰喷涂重熔Ni基WC复合涂层的耐磨性能试验研究

利用火焰喷涂重熔方法制备了Ni基WC复合涂层，并进行了耐磨性能试验研究.通过扫描电子显微镜观察涂层磨损后的表面形貌，分析了WC体积分数、颗粒分布均匀性、包裹粉颗粒尺寸对涂层耐磨性的影响.结果表明:涂层硬度和耐磨性随着WC体积分数增加而提高，当WC体积分数过高时，降低了涂层致密性，其硬度和耐磨性反而有所下降；聚乙二醇(PEG)400+PEG2000+无水乙醇混粉方式的WC颗粒分布最均匀，降低了涂层磨损量；加入相同体积分数的亚微米级WC所制备的涂层耐磨性较微米级WC所制备的涂层耐磨性好. 关键词： 火焰喷涂 显微组织 颗粒尺寸 耐磨性能     

Interface behavior study of WC92–Co8 coating produced by electrospark deposition

WC92–Co8 coating produced by electrospark deposition effectively improves the surface performance of the substrate. The behavior of the interface between the WC92–Co8 coating and the substrate is studied in this paper. The high-melting-point WC92–Co8 was deposited onto the surface of Ti alloy, and the coating was usually more than 50 μm thick. The surface of the coating is mainly composed of TiC and W₂C besides a small amount of W, and its micro hardness reaches HV1129. The coating dramatically improves the performance of the substrate.     

Ti6Al4V合金表面激光沉积复合涂层的组织和性能

为了增强Ti6Al4V钛合金的耐磨性,采用激光沉积制造方法在其表面上制备了以原位生成的TiC颗粒和直接添加的WC颗粒为增强相的耐磨涂层,观察了各涂层的微观组织,并测量了涂层的显微硬度和涂层在室温大气条件下的摩擦磨损性能。结果表明各涂层和基体呈现冶金结合,原位自生的TiC和部分熔化的WC颗粒均能够均匀弥散分布于基体上,由于增强相颗粒的弥散强化及激光沉积组织的细晶强化作用,基材的硬度和耐磨性均得到了提高。原位自生的TiC涂层比WC涂层硬度梯度分布平缓,但耐磨性稍差。     

Experimental study of dynamic and noise produced by a gearing excited by a multi-harmonic excitation

This paper deals with the rattle noise, caused by the fluctuation of the engine torque (acyclic excitation) which, under special conditions, can cause multiple impacts inside the gearbox. Its aim is to experimentally describe the rattle phenomenon in a gearbox. First, a fully instrumented test rig consisting of a simplified gearbox was designed in order to recreate the rattle noise phenomenon for a multi harmonic excitation imposed to the input shaft of the gearbox. Second, different gearbox configurations were used to characterize the rattle threshold and the rattle noise evolution, in relation to excitation parameters and mechanical gearbox parameters. Third, a simplified model of the rattle phenomenon is drawn, aiming to determine the most significant parameters to the rattle noise.