Rheological properties and the interface in polycarbonate/impact modifier blends: Effect of modifier shell molecular weight

Core-shell impact modifiers are used to enhance the impact strength of thermoplastics such as polycarbonate. The shell of the modifier is designed specifically to interact with the matrix polymer because interfacial adhesion between the modifier and matrix is important in improving the impact strength. Several methods have been proposed to study the interactions at the modifier/matrix interface. One measure of this interaction is the strength of lap joints. The degree of interactions at the interface can be characterized as the thickness of the interfacial region where the chains of the two polymers mix. Yet another aspect is related to the effect of interfacial interactions on the dynamic mechanical properties of the blend. Previous studies have shown that the viscoelastic properties of these blends deviate from the emulsion models that have been proposed for such blends. The deviation of the measured viscoelastic behavior of these blends compared to that predicted by the models has been attributed to the formation of network structure of particles in the blend. The formation of the network structure is a consequence of larger effective volumes of the particles due to interactions at the interface with the matrix. This study provides a means of using rheological properties and the emulsion models to estimate the extent of interaction at the modifier/matrix interface. In blends used in this study it can be shown that the interactions between the modifier and matrix extend far beyond the boundary between the two and the estimated effective volume fraction of modifier is much larger than the actual modifier content in the blend. The effective volume fraction is frequency dependent and decreases with increasing frequency. The data suggest that beyond certain frequencies the modifier no longer interacts with the matrix and the system has properties similar to the matrix with holes. The data are presented which indicate that, within the range studied, lower modifier shell molecular weight results in a higher level of interaction with polycarbonate. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1095–1105, 1998     

Microstructure, morphology, crystallization and rheological behavior of impact polypropylene copolymer

Impact polypropylene copolymer (IPC), named polypropylene catalloy, not only possesses excellent impact property, but also presents good rigidity. Its superior performances result from the complicated composition and microstructure. In the present article, recent progress in the studies on microstructure, morphology, crystallization and rheological behavior of IPC is summarized, and findings of the authors and their collaborators are reported. In general, IPC is divided into three components, i.e., ethylene-propylene random copolymer (EPR), a series of different segment lengths ethylene-propylene copolymer (EbP) and propylene homopolymer. The reasonable macromolecular structures of EbP and a multilayered core-shell model of dispersed phase structure in IPC were proposed, in which the dispersed phase consists of an outer EbP shell, an inner EPR layer and an EbP core. It is found that the annealing at melt-state may lead to an abnormal phase inversion, and the phase inversion disappears when temperature cools down to room temperature. The cause of phase inversion is ascribed to the existence of EbP component, which results in the stronger activity of the dispersed phase. The crystalline structure and morphologic results confirm the formation of β-iPP in IPC. Furthermore, it is found that the ethylene content in IPC and cooling rate of the samples have an important influence on the formation of β-iPP. Based on the crystallization kinetics analyzed by Lauritzen-Hoffman theory, crystallization behavior of different IPC samples is discussed and it is proposed that the dilution effect of ethylene propylene copolymer has a more remarkable influence on surface nucleation than on crystal growth. In addition, annealing at high temperature can result in the changes of chain structure for IPC, and this instability is ascribed to the oxidative degradation and crosslink reaction mainly in iPP component.     

The effect of phase‐separated morphology on the rheological properties of polystyrene/poly(vinyl methyl ether) blend

The effect of phase‐separated morphology on the rheological properties of polystyrene/poly(vinyl methyl ether) (PS/PVME) blend was investigated by optical microscopy (OM), light scattering (LS) method, and rheology. The blend had a lower critical solution temperature (LCST) of 112°C obtained by turbidity experiment using LS at a heating rate of 1°C/h. Three different blend compositions (critical 30/70 PS/PVME by weight) and two off‐critical (50/50 and 10/90)) were prepared. The rheological properties of each composition were monitored with phase‐separation time after a temperature jump from a homogeneous state to the preset phase‐separation temperature. For the 30/70 and 50/50 blends, it was found that with phase‐separation time, the storage and loss moduli (G′ and G″) increased at shorter times due to the formation of co‐continuous structures resulting from spinodal decomposition. Under small oscillatory shearing, shear moduli gradually decreased with time at longer phase‐separation times due to the alignment of co‐continuous structures toward the flow direction, as verified by scanning electron microscopy. However, for the 10/90 PS/PVME blend, the rheological properties did not change with phase‐separation times. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 889–906, 1999     

Effects of elastomer on morphology,flammability and rheological properties of HIPS/PS‐encapsulated Mg(OH)2 composites

The effects of elastomer type on morphology, flammability and rheological properties of high‐impact polystyrene/Mg(OH)₂ based on encapsulated by polystyrene have been investigated. The ternary composites characterized by cone calorimetry, horizontal burning rate, limiting oxygen index (LOI), rheology and SEM. Morphology was controlled using poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] triblock copolymer (SEBS) or the corresponding maleinated SEBS (SEBS‐g‐MA). As revealed by SEM observations, composites of HIPS/SEBS/Mg(OH)₂ exhibit separation of the filler and elastomer and good adhesion between SEBS and the filler, whereas composites of HIPS/SEBS‐g‐MA/Mg(OH)₂ exhibit encapsulation of the filler by SEBS‐g‐MA. The flame retardant and rheological properties of ternary composites were strongly dependent on microstructure. The rheological test showed that the composites with encapsulation structure exhibit a stronger solid‐like response at low frequency than those of the composites with separate dispersion structure. The combustion tests showed that the composites with encapsulation structure showed higher flame retardant properties than those of separate dispersion structure at optimum use level of SEBS‐g‐MA. However, with the increase of the content of SEBS‐g‐MA, the flame retardancy of the composite declined somewhat which can be explained that the SEBS‐g‐MA coating acts as a heat and mass transfer barrier due to the formation of encapsulation structure. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2023–2030, 2007     

Measuring the interfacial tension of polymers in the presence of an interfacial modifier: Migrating the modifier to the interface

Compared to the dynamic mixing process used in melt blending operations, most techniques for measuring the interfacial tension can be considered as virtually static. For this reason, in order to measure the interfacial tension of an A-B immiscible system in the presence of an interfacial modifier, the problem of migrating the modifier to the interface is a central issue. In this study, the influence of the addition of an interfacial modifier, a polyethylene copolymer ionomer, on the interfacial tension between two high-density polyethylenes and a polyamide is investigated. The breaking thread method is used and the interfacial tension is measured as a function of ionomer content. In order to enhance the likelihood of placing the modifier in closer proximity to the interface, various sample preparations are compared. In all cases, the interfacial tension significantly drops with increasing ionomer content and tends to a limiting value. It is shown, however, that the preparation of the system for the breaking thread experiment via coextrusion using a conical die brings the modifier in closest proximity to the interface. With this approach an additional 1.45 times reduction of the interfacial tension at 10% compatibilizer concentration (based on the mass of HDPE) is observed compared to the classical technique of preparation. Confirmation of this effect is demonstrated using X-ray photoelectron spectroscopy where analysis of the thread surface of the system prepared by coextrusion indicates a more than fourfold enrichment of interfacial modifier. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1947–1958, 1998     

Thermal and rheological properties of miscible polyethersulfone/polyimide blends

Blends of an aromatic polyethersulfone (commercial name Victrex) and a polyimide (commercial name Matrimid 5218), the condensation product of 3,3′,4,4′-benzophenone tetracarboxylic dianhydride and 5(6)-amino-1-(4′-aminophenyl)-1,3,3′-trimethylindane, were studied by differential scanning calorimetry, dynamic mechanical analysis, and rheological techniques. The blends appeared to be miscible over the whole range of compositions when cast as films or precipitated from solution in a number of solvents. After annealing above the apparent phase boundary, located above T_g, the blends were irreversibly phase separated indicating that the observed phase boundary does not represent a true state of equilibrium. Only a narrow “processing window” was found for blends containing up to 20 wt % polyimide. Rheological measurements in this range of compositions indicated that blending polyethersulfone with polyimide increases the complex viscosity and the elastic modulus of the blends. For blends containing more than 10 wt % polyimide, abrupt changes in the rheological properties were observed at temperatures above the phase boundary. These changes may be consistent with the formation of a network structure (due to phase separation and/or crosslinking). Blends containing less than 10 wt % polyimide exhibited stable rheological properties after heating at 320°C for 20 min, indicating the existence of thermodynamic equilibrium.     

Phase morphology and mechanical properties of iPP/SEP blends

The effects of the addition of diblock copolymer poly(styrene‐b‐ethylene‐co‐propylene) (SEP) to isotactic polypropylene (iPP) on the morphology and mechanical properties were investigated. Phase morphologies of iPP/SEP blends up to a 70/30 weight ratio, prepared in Brabender Plasticoder, were studied with optical microscopy, scanning electron microscopy, transmission electron microscopy, and wide‐angle X‐ray diffraction. The addition of 2.5 wt % SEP caused a nucleation effect (by decreasing the crystallite and spherulite size) and randomization of the crystallites. With further SEP addition, the crystallite and spherulite size increased because of prolonged solidification and crystallization and achieved the maximum in the 80/20 iPP/SEP blend. This maximum was a result of the appearance of β spherulites and the presence of mixed α spherulites in the 80/20 iPP/SEP blend. Dispersed SEP particles were irregular and elongated clusters consisting of oval and spherical core–shell microdomains or SEP micelles. SEP clusters accommodated their shapes to interlamellar and interspherulitic regions, which enabled a well‐developed spherulitization even in the 70/30 iPP/SEP blend. The addition of SEP decreased the yield stress, elongation at yield, and Young's modulus but significantly improved the notched impact strength with respect to the strength of pure iPP at room temperature. Some theoretical models for the determination of Young's modulus of iPP/SEP blends were applied for a comparison with the experimental results. The experimental line was closest to the Takayanagi series model. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 566–580, 2001     

ABS blends with phenoxy: morphology,thermal, mechanical and rheological properties

Blends of ABS (acrylonitrile–butadiene–styrene) with phenoxy(poly(hydroxyether bisphenol A)) were prepared using a Branender single screw extruder. Scanning and transmission electron micrographs (SEM, TEM) showed a typical two-phase morphology; particle-in-matrix (90/10) (ABS/phenoxy by weight), 70/30, 10/90), island/sea (30/70) and co-continuous (50/50) morphologies. The glass transition temperature (T_g) of SAN was almost unchanged in the blends, while the T_g of phenoxy increased by about 5 °C in the blends. The synergistic effect of tensile modulus and strength was noted in ABS-rich blends, where a drastic drop of ductility was seen, and the results were interpreted in terms of rubber particle migration form SAN to phenoxy phase, which was visualized by TEM. Melt viscosity showed yield in ABS-rich blends, and generally followed the log additivity.     

Optical and dielectric properties of polyvinylchloride/polymethylmethacrylate blends

The optical and dielectric properties of prepared polyvinychloride/atactic polymethylmethacrylate (PVA/-PMMA) blends are studied as a function of applied field frequency and PMMA content. The observed optical energy gaps and the energy gap tails were determined from the measured absorption spectra. It was found that the applied frequency and the -PMMA concentration have some effects on the physical parameters such as the optical energy gap, the glass transition temperature (T_g), the dielectric constant, and the refractive index. Correlation between the determined optical energy gaps and the measured T_g is presented. The observed changes in these physical parameters are due to structural changes in the amorphous domains, impurities and space charge within the interfaces in the mixed phases.     

Mechanical and thermal properties of attapulgite clay reinforced polymethylmethacrylate nanocomposites

To investigate the dispersion and nanofillers' interaction of rod‐like silicates (attapulgite, ATT) in the polymethylmethacrylate (PMMA) matrix, a novel in situ modification of ATT by toluene‐2,4‐di‐isocyanate (TDI) using mechanical mixing was exploited, which resulted in homogeneous dispersion and rod‐like texture of ATT nanorods. As a consequence, organo‐modified ATT/PMMA nanocomposites were prepared, which provided prominent improvements in strength, toughness, and thermal stability. High grafting efficiency of TDI on ATT surface was confirmed by FTIR spectra and SEM observations. The uniform dispersion of in situ TDI modified ATT nanorods in the PMMA which was clearly visible in the TEM micrographs, influenced the mechanical and thermal properties of the nanocomposites. The fibrous nanoparticles significantly confined the segmental motion, causing a 13.20°C increase in the glass transition temperature of 2 wt% in situ TDI modified ATT/PMMA nanocomposites. But at higher loadings little or no differences were observed for the reinforcement benefits provided by the in situ TDI modified ATT clay. By comparison, pre‐treated ATT clay severely fractured during mechanical mixing and showed little reinforcement benefits. Copyright © 2010 John Wiley & Sons, Ltd.     

Rheology, morphology and mechanical properties of polyethylene/ethylene vinyl acetate copolymer (PE/EVA) blends

Rheology, morphology and mechanical properties of binary PE and EVA blends together with their thermal behavior were studied. The results of rheological studies showed that, for given PE and EVA, the interfacial interaction in PE-rich blends is higher than EVA-rich blends, which in turn led to finer and well-distributed morphology in PE-rich blends. Using two different models, the phase inversion composition was predicted to be in 45 and 47 wt% of the PE phase. This was justified by morphological studies, where a clear co-continuous morphology for 50/50 blend was observed. The tensile strength for PE-rich blends showed positive deviation from mixing rule, whereas the 50/50 blend and EVA-rich blends displayed negative deviation. These results were in a good agreement with the results of viscoelastic behavior of the blends. The elongation at break was found to follow the same trend as tensile strength except for 90/10 PE/EVA blend. The latter was explained in terms of the effect of higher co-crystallization in 90/10 composition, which increased the tensile strength and decreased the elongation at break in this composition. The results of thermal behavior of the blends indicated that the melting temperatures of PE and EVA decrease and increase, respectively, due to the dilution effect of EVA on PE and nucleation effect of PE on EVA.     

Mutual influence of the morphology and capillary rheological properties in nylon/glass‐fiber/liquid‐crystalline‐polymer blends

Nylon‐6/glass‐fiber (GF)/liquid‐crystalline‐polymer (LCP) ternary blends with different viscosity ratios were prepared with three kinds of nylon‐6 with different viscosities as matrices. The rheological behaviors of these blends were characterized with capillary rheometry. The morphology was observed with scanning electron microscopy and polarizing optical microscopy. This study showed that although LCP did not fibrillate in binary nylon‐6/LCP blends, LCP fibrillated to a large aspect ratio in some ternary blends after GF was added. The addition of 5 wt % LCP significantly reduced the melt viscosity of nylon‐6/GF blends to such an extent that some nylon‐6/GF/LCP blends had quite low viscosities, not only lower than those of neat resins and nylon‐6/GF blends but also lower than those of corresponding nylon‐6/LCP blends. The mutual influence of the morphology and rheological properties was examined. The great reduction of the melt viscosity was considered the result of LCP fibrillation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1619–1627, 2004     

Mechanical,thermal and rheological properties and morphology of poly (lactic acid)/poly (propylene carbonate) blends prepared by vane extruder

In this study, the poly (lactic acid) (PLA) and poly (propylene carbonate) (PPC) blends with different compositions were prepared by a novel vane extruder based on elongation rheology. The mechanical properties, morphologies, crystallization behavior, thermal stability, and rheological properties of the blends were investigated. Mechanical test showed that PLA could be toughened by PPC to some extent, and the impact strength of the PLA was maximized when PPC content was about 30%. Differential scanning calorimetry analysis revealed that PPC had little effect on the melting process, the crystallization behavior of PLA component in the blend was improved, and the cold crystallizability of PLA decreased with the increase of PPC content when the PPC content was less than 50%. Thermogravimetry analysis showed that the thermal stability of the blends was improved by compounding with PLA. Scanning electron microscope showed that the dispersion of PLA droplets in PPC matrix was better than that of PPC droplets in PLA matrix. Rheological test showed that the melt viscosity of the pure PLA and the blend with 10% PPC was insensitive to shear rate, and the blends melt appeared shear thinning phenomenon with the increase of PPC content. It also showed that the blends microstructure changed with the addition of PPC and the blends with PPC content in a certain range had similar stress relaxation mechanism. Copyright © 2016 John Wiley & Sons, Ltd.     

Phase morphology and rheological properties of metallocene‐catalyzed linear low‐density polyethylene with a small amount of diatomite/oligomer hybrids

The effects of diatomite/oligomers hybrids on the phase morphology and rheology of metallocene‐catalyzed linear low‐density polyethylene (mLLDPE) were investigated. The interfacial tension between the components of the mLLDPE/hybrids influenced the dispersion of the filler and oligomer in the matrix and thus the ultimate rheological properties. Polyethylene wax (PEW) oligomer had good compatibility with the mLLDPE matrix. When a diatomite/PEW hybrid (HD‐b) was added, PEW and diatomite were dispersed separately in the mLLDPE matrix. PEW acted as a plasticizer whereas diatomite acted as a filler in mLLDPE/HD‐b. No synergetic effect was observed for HD‐b on the viscosity reduction of mLLDPE. Poly(ethylene glycol) (PEG) oligomer was incompatible with mLLDPE but had good affinity to diatomite particles. With the addition of a diatomite/PEG hybrid, a special phase morphology with an encapsulation structure with a rigid core of diatomite and a shell of PEG lubricant formed. This special phase morphology reduced the viscosity of mLLDPE significantly; that is, the addition of diatomite/PEG had a synergetic effect on the viscosity reduction of mLLDPE in comparison with the addition of PEG alone. The effect of the interfacial tension between the components of the mLLDPE/hybrid system on the rheological properties of mLLDPE was investigated. For hybrids to exhibit a synergetic effect on the viscosity reduction of the polymer matrix, they needed to fulfill the following conditions: (1) the fillers had to have good affinity to the oligomer and (2) the oligomer had to be incompatible with the polymer matrix. According to the principles, diatomite was blended with oxidized polyethylene wax (OPEW). This proved that the diatomite/OPEW hybrid exhibited a synergetic effect on the viscosity reduction of polyoxymethylene. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1287–1295, 2006     

Effect of compatibilizer on morphology and properties of HDPE/Nylon 6 blends

The compatibilization effect of linear low‐density polyethylene‐grafted maleic anhydride (LLDPEgMA) and high‐density polyethylene‐grafted maleic anhydride (HDPEgMA) on high‐density polyethylene (HDPE)/polyamide 6 (Nylon 6) blend system is investigated. The morphology of 45 wt %/55 wt % polyethylene/Nylon 6 blends with three compatibilizer compositions (5 wt %, 10 wt %, and 15 wt %) are characterized by atomic force microscopic (AFM) phase imaging. The blend with 5 wt % LLDPEgMA demonstrates a Nylon 6 continuous, HDPE dispersed morphology. Increased amount of LLDPEgMA leads to sharp transition in morphology to HDPE continuous, Nylon 6 dispersed morphology. Whereas, increasing HDPEgMA concentration in the same blends results in gradual morphology transition from Nylon 6 continuous to co‐continuous morphology. The mechanical properties, oxygen permeability, and water vapor permeability are measured on the blends which confirm the morphology and indicate that HDPEgMA is a better compatibilizer than LLDPEgMA for the HDPE/Nylon 6 blend system. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 281–290     

Thermoplastic elastomer based on high‐density polyethylene/natural rubber blends: rheological,thermal, and morphological properties

Thermoplastic elastomer (TPE) comprising air‐dried sheet or natural rubber (ADS or NR) and high‐density polyethylene (HDPE) was prepared by a simple blending technique. NR and HDPE were mixed with each type of phenolic compatibilizer (HRJ‐10518 or SP‐1045) or liquid natural rubber (LNR) at 180°C in an internal mixer. The mixing torque, shear stress, and shear viscosity of the blends increased with increasing amounts of NR. Positive deviation blend (PDB) for the blends containing active hydroxyl methyl phenolic resin in HRJ‐10518 or dimethyl phenolic resin in SP‐1045 was obtained. PDB was not observed for the blends without the compatibilizers or with LNR. The blends with HRJ‐10518 or SP‐1045 were compatible or partially compatible while the LNR blends were incompatible. In the phenolic compatibilized blends, NR dispersed in the HDPE matrix was found in the NR/HDPE blends of 20/80, 40/60, and 50/50 ratios. HDPE dispersed in NR matrix was obtained in the NR/HDPE blend of 80/20 ratio, and the co‐continuous phase was accomplished in the NR/HDPE blend of 60/40 ratio. The NR/HDPE blend at 60/40 ratio compatibilized with HRJ‐10518 and fabricated by a simple plastic injection molding machine exhibited higher ultimate tensile strength and elongation at break (EB). Incorporation of parafinic oil caused a decreasing tendency in tensile strength with increases in EB. The TPNRs exhibited high elastomeric nature with low‐tension set. Copyright © 2007 John Wiley & Sons, Ltd.     

Influence of shearing on impact polypropylene copolymer: Phase morphology,thermal and rheological behavior

The influences of shearing conducted by a Brabender rheometer on phase morphology,thermal and rheological behavior of a commercial impact polypropylene copolymer(IPC) were studied.The crystallization and melting traces show that short-time annealing at 210°C is unable to completely erase the influence of shearing on the samples.When the samples which were treated at a rotation speed of 80 r/min crystallize at a cooling rate of 10 K/min,their 7_cs and corresponding T_ms obviously rise with the increase of shearing time.Furthermore,the POM results reveal that the shearing can lead to the formation of shish-kebab and the shish-kebab amount is proportional to shearing time.The rheological measurement results show that the treated samples exhibit different G’~ωdependences.The ’second plateau’ appears when the sample is treated at a rotation speed of 60 r/min or 80 r/min for 10 min,and linear G’~ωdependence is observed at other rotation speeds.In addition,it is found that the appearance of the ’second plateau’ depends on the shearing time when the rotation speed is fixed. According to SEM observations,it is proposed that the ’second plateau’ of IPC samples should be ascribed to the aggregation of dispersion particles.     

Rheological properties of UHMWPE/iPP blends

The effects of isotactic polypropylene (PP) on the rheological properties of ultra high molecular weight polyethylene (UHMWPE) have been measured in a broad range of composition (0, 5, 15, 30 wt% PP) at various temperatures (110, 130, and 150°C) and a specific gel concentration of 6 wt%. The result showed that the viscosity of the UHMWPE significantly decreased with the addition and increasing amount of PP. Regardless of temperature, the viscosity function followed the power‐law behavior. Copyright © 2009 John Wiley & Sons, Ltd.     

The relative role of coalescence and interfacial tension in controlling dispersed phase size reduction during the compatibilization of polyethylene terephthalate/polypropylene blends

The breaking thread and the sessile drop methods have been used to evaluate the interfacial tension between a polypropylene (PP) and a polyethylene-terephthalate (PET). An excellent correlation was found between the two. The breaking thread technique was then used to evaluate the interfacial tension of these blends at various levels of a styrene-ethylene butylene-styrene grafted with maleic anhydride (SEBS-g-MA) compatibilizer. In order to evaluate the relative roles of coalescence and interfacial tension in controlling dispersed phase size reduction during compatibilization, the morphology of PP/PET 1/99 and 10/90 blends compatibilized by a SEBS-g-MA were studied and compared. The samples were prepared in a Brabender mixer. For the 10/90 blend, the addition of the compatibilizer leads to a typical emulsification curve, and a decrease in dispersed phase size of 3.4 times is observed. For the 1/99 blend, a 1.7 times reduction in particle size is observed. In the latter case, this decrease can only be attributed to the decrease of the interfacial tension. It is evident from these results that the drop in particle size for the 10/90 PP/PET blend after compatibilization is almost equally due to diminished coalescence and interfacial tension reduction. These results were corroborated with the interfacial tension data in the presence of the copolymer. A direct relationship between the drop in dispersed phase size for the 1/99 PP/PET blend and the interfacial tension reduction was found for this predominantly shear mixing device. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 2271–2280, 1997