Application of zone-drawing and zone-annealing method to poly(p-phenylene sulfide) fibers

A zone-drawing and zone-annealing treatment was applied to poly(p-phenylene sulfide) fibers in order to improve their mechanical properties. The zone-drawing (ZD) was carried out at a drawing temperature of 90°C under an applied tension of 5.5 MPa, and the zone-annealing (ZA) was carried out at an annealing temperature of 220°C under 138.0 MPa. The differential scanning calorimetry (DSC) thermogram of the ZD fiber had a broad exothermic transition (T_c = 110°C) attributed to cold-crystallization and a melting endotherm peaking at 286°C. The T_c of the ZD fiber was lower than that (T_c = 128°C) of the undrawn fiber. In the temperature dependence of storage modulus (E′) for the ZD fiber, the E′ values decreased with increasing temperature, but increased slightly in the temperature range of 90–100°C, and decreased again. The slight increase in E′ was attributable to the additional increase in the crosslink density of the network, which was caused by strain-induced crystallization during measurement. The resulting ZA fiber had a draw ratio of 6.0, a degree of crystallinity of 38%, a tensile modulus of 8 GPa, and a tensile strength of 0.7 GPa. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1731–1738, 1998     

The three-phase structure and mechanical properties of poly(ethylene terephthalate)

The relation between the mechanical properties and the microstructure of PET has been investigated, combining results from WAXS, SAXS, FTIR, DSC, and uniaxial compression tests. The rigid amorphous fraction in the PET was explicitly taken into consideration in interpreting structure–property relations. WAXS results prove that glass crystallized PET with a high volume fraction of rigid amorphous material and small crystal size, on uniaxial compression shows a considerable loss in crystalline fraction. FTIR results in combination with these WAXS results suggest that during this loss in crystallinity, short-range conformational order is retained, while long-range structural order is lost. At the same time, material with small crystals and a high amount of rigid amorphous material was found to show unexpectedly low yield stress. It is concluded that in the interpretation of these phenomena it is necessary to take the three-phase structure of PET, including the rigid amorphous fraction into account. This is expected to hold for other semicrystalline polymers, where a rigid amorphous fraction is prominent, such as PHB, PBT, PEN, PEEK, etc. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2092–2106, 2004     

Application of the high-tension multiannealing to nylon 46 fibers

Nylon 46 fibers produced by the high-temperature zone-drawing treatment were treated by repeating high-tension annealing treatments, that is, a high-tension multiannealing (HTMA) treatment to improve their tensile properties. The HTMA treatment was carried out at a repetition time of 10 times and treating temperature of 110°C under high tension (538.2 MPa) close to the tensile strength at break. Although the HTMA treatment was carried out at 110°C, which is much lower than the crystallization temperature of 265°C for nylon 46, the degree of crystallinity increased up to 59%. The orientation factor of crystallites increased dramatically up to 0.949 by the first high-temperature zone-drawing treatment and slightly during the subsequent treatments. This observation indicated that the orientation of crystallites due to slippage among molecular chains did not occur during the HTMA treatment. The treatments shifted the melting peak to slightly higher temperatures, and the HTMA fiber has a melting endotherm peaking at 285°C. The fiber obtained finally had a storage modulus of 12.5 GPa at 25°C. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2737–2743, 1998     

Structural changes in poly(ethylene terephthalate) induced by cryomilling and ambimilling

Poly(ethylene terephthalate) (PET) has been subjected to high energy ball milling at two different temperatures (cryogenic temperature and ambient temperature). The morphological and crystal structural evolutions of milled powders are characterized by means of scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X‐ray diffraction measurement. The particle size and distribution of milled powders are measured by laser diffraction particle size analyzer (LDPSA). The results indicate that the mechanisms of refining and amorphization are remarkably different between cryomilling (mechanical milling under cryogenic temperature) and ambimilling (mechanical milling under ambient temperature). The cryomilled particles are agglomerated morphology, while the ambimilled particles are cold‐welded morphology. Cryomilling induced crystalline PET translates to general amorphous, however, ambimilling induced crystalline PET transforms to oriented amorphous. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 986–993, 2006     

Rapid mechanical deformation of poly(ethylene terephthalate) fibers at temperatures above the glass transition

The mechanical properties of poly(ethylene terephthalate) (PET) fibers at temperatures above the glass transition are investigated by means of a specially constructed device. Measurements of the deformation rate and of the “dynamic” stress-strain curves of the fibers are performed in nearly isothermal regime (after initial rapid heating) in a temperature interval 100–200°C. The results reported in the present work demonstrate that the high-temperature mechanical characteristics of rapidly crystallizing polymers can be deduced to a satisfactory precision, while keeping the crystallinity development at low level. Our investigations indicate that if the high-temperature deformation is sufficiently fast, the polymer behavior is similar to the deformation at sub-T_g temperatures. Based on this similarity, a qualitative model of the deformation in the high-temperature region is proposed. The proposed model is fundamentally equivalent to the models describing mechanical deformation of glassy polymers at temperatures below the glass transition. ©1995 John Wiley & Sons, Inc.     

Microstructure and mechanical properties of hot‐air drawn poly(ethylene terephthalate) fibers

Hot‐air drawing method has been applied to poly(ethylene terephthalate) (PET) fibers in order to investigate the effect of strain rate on their microstructure and mechanical properties and produce high‐performance PET fibers. The hot‐air drawing was carried out by blowing hot air controlled at a constant temperature against an as‐spun PET fiber connected to a weight. As the hot air blew against the fibers weighted variously at a flow rate of about 90 ℓ/min, the fibers elongated instantaneously at a strain rate in the range of 2.3–18.7 s⁻¹. The strain rate in the hot‐air drawing increased with increasing drawing temperature and applied tension. When the hot‐air drawing was carried out at a drawing temperature of 220°C under an applied tension of 27.6 MPa, the strain rate was the highest value of 18.7 s⁻¹. A draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest stain rate had a birefringence of 0.231, degree of crystallinity of 44%, tensile modulus of 18 GPa, and dynamic storage modulus of 19 GPa at 25°C. The mechanical properties of fiber obtained had almost the same values as those of the zone‐annealed PET fiber reported previously. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1703–1713, 1999     

Thermally induced structural changes in low-shrinkage poly(ethylene terephthalate) fibers

This work studies the behavior of low shrinkage PET fibers during free-ends thermal annealing. The interest in this type of sample stems from the fact that it possesses an interesting structure characterized by the presence of crystalline and amorphous domains both in a highly extended and oriented state. Furthermore, thermal annealing is not able to produce a significant increase in the crystalline content. Thus, the lack of crystallization allows to isolate the effect of chain recoiling on the observed phenomena. To follow changes at molecular and microstructural levels, Fourier transform infrared spectroscopy with photoacoustic detection, differential scanning calorimetry, wide-angle x-ray diffraction and scanning electron microscopy techniques were employed. By their use, substantial structural changes in the amorphous and crystalline domains were found which, finally, were related to the macroscopical behavior of the material, mainly the observed shrinkage and the mechanical properties. © 1996 John Wiley & Sons, Inc.     

Melt-crystallization behavior and isothermal crystallization kinetics of crystalline/crystalline blends of poly(ethylene terephthalate)/poly(trimethylene terephthalate)

The melt-crystallization and isothermal melt-crystallization kinetics of poly(ethylene terephthalate)/poly(trimethylene terephthalate) blends (PET/PTT) were investigated by differential scanning calorimetry (DSC) and polarized optical microscopy. Although PET and PTT in the binary blends are miscible at amorphous state, they will crystallize individually when cooled from the melt. In the DSC measurements, PET component with higher supercooling degree will crystallize first, and then the crystallite of PET will be the nucleating agent for PTT, which induce the crystallization of PTT at higher temperature. On the other hand, in both blends of PET80/PTT20 and PET60/PTT40, the PET component will crystallize at higher temperature with faster crystallization rate due to the dilute effect of PTT. So the commingled minor addition of one component to another helps to improve the crystallization of the blends. For blends of PET20/PTT80 and PET40/PTT60, isothermal crystallization kinetics evaluated in terms of the Avrami equation suggest different crystallization mechanisms occurred. The more PET content in blends, the fast crystallization rate is. The Avrami exponent, n = 3, suggests a three-dimensional growth of the crystals in both blends, which is further demonstrated by the spherulites formed in all blends. The crystalline blends show multiple-melting peaks during heating process.     

Effect of small amounts of poly(lactic acid) on the recycling of poly(ethylene terephthalate) bottles

Poly(ethylene terephthalate) (PET) is one of the most used commodity polymers, especially for food and beverage applications, and its recycling is of great importance because of the possible use in the textile and construction industries. On the other hand, the interest in biodegradable polymers has led, in recent years, to the use of materials such as poly(lactic acid) (PLA) also in the food and beverage industry. The presence of small amounts of PLA in the PET waste can significantly affect the post-consumer recycling process. In this work, the effect of the presence of small amounts of PLA on the recycling of PET bottles is investigated by rheological, mechanical, morphological and thermogravimetric analysis. The results indicate that this presence can significantly affect the rheological properties under non-isothermal elongational flow, while the mechanical properties were considerably affected only in some circumstances and the thermal stability was not significantly modified.     

Depolymerisation of poly(ethylene terephthalate) fibre wastes using ethylene glycol

Poly(ethylene terephthalate) [PET] fibre wastes from an industrial manufacturer was depolymerised using excess ethylene glycol [EG] in the presence of metal acetate as a transesterification catalyst. The glycolysis reactions were carried out at the boiling point of ethylene glycol under nitrogen atmosphere up to 10 h. Influences of the reaction time, volume of EG, catalysts and their concentrations on the yield of the glycolysis products were investigated. The glycolysis products were analysed for hydroxyl and acid values and identified by different techniques, such as HPLC, ¹H NMR and ¹³C NMR, mass spectra, and DSC. It was found that the glycolysis products consist mainly of bis(hydroxyethyl)terephthalate [BHET] monomer (>75%) which was effectively separated from dimer in quite pure crystalline form.     

Transport properties of poly(ethylene terephthalate) crystallized from the glassy state

Poly(ethylene terephthalate) was crystallized from the glassy state at 120 and 200°C. The structural organization of samples, after the primary and secondary crystallizations, was analyzed by density, X-rays, infrared and transport properties of dichloromethane vapor. The values of crystallinity derived with different methods do not agree, indicating that the crystallized samples cannot be considered simply biphasic. Since the fraction of the impermeable phase is much higher than the fraction of the crystalline phase, it suggested that the presence of mesomorphic form, impermeable to the vapors at low activity. With this hypothesis, the complete composition of the crystalline samples, in terms of fraction of crystalline, amorphous and mesomorphic form was derived. A value of density of the mesomorphic form of 1.39 g/cm³ was also derived.     

Morphology development and crystallization behavior of poly(ethylene terephthalate)/poly(trimethylene terephthalate) blends

The spherulite morphology and crystallization behavior of poly(ethylene terephthalate) (PET)/poly(trimethylene terephthalate) (PTT) blends were investigated with optical microscopy (OM), small-angle light scattering (SALS), and small-angle X-ray scattering (SAXS). The thermal analysis showed that PET and PTT were miscible in the melt over the entire composition range. The rejected distance of non-crystallizable species, which was represented in terms of the parameter δ, played an important role in determining the morphological patterns of the blends at a specific crystallization temperature regime. The parameter δ could be controlled by variation of the composition, the crystallization temperature, and the level of transesterification. In the case of two-step crystallization, the crystallization of PTT commenced in the interspherulitic region between the grown PET crystals and proceeded until the interspherulitic space was filled with PTT crystals. The spherulitic surface of the PET crystals acted as nucleation sites where PTT preferentially crystallized, leading to the formation of non-spherulitic crystalline texture. The SALS results suggested that the growth pattern of the PET crystals was significantly changed by the presence of the PTT molecules. The lamellar morphology parameters were evaluated by a one-dimensional correlation function analysis. The blends that crystallized above the melting point of PTT showed a larger amorphous layer thickness than the pure PET, indicating that the non-crystallizable PTT component might be incorporated into the interlamellar region of the PET crystals. With an increased level of transesterification, the exclusion of non-crystallizable species from the lamellar stacks was favorable due to the lower crystal growth rates. As a result, the amorphous layer thickness of the PET crystals decreased as the annealing time in the melt state was increased.     

Synthesis and morphology control of raspberry-like poly(ethylene terephthalate)/polyacrylonitrile microspheres

The fabrication of raspberry-like poly(ethylene terephthalate)/polyacrylonitrile (PET/PAN) microspheres by γ-ray radiation-induced polymerization of acrylonitrile on micron-sized PET microspheres were first reported in this work. A PET emulsion was firstly prepared by dispersing a PET solution with 1,1,2,2-tetrachloroethane/phenol mixture as the solvent into an aqueous solution of sodium dodecyl sulfate. Then, PET microspheres were formed by precipitating the PET emulsion droplets from ethanol. The influence of the PET solvent and the weight ratio of ethanol to PET emulsion on the morphology of the PET microspheres had been investigated. After the surface of the prepared PET microspheres was grafted with poly(acrylic acid), the grafting polymerization of AN also had been successfully initiated by γ-ray radiation to form PAN microspheres with a size of about 100 nm on the PET microspheres. This work provides a new method to fabricate micron-sized PET microspheres, and further expands the functionalization of PET and its application fields.     

Thermal behaviour of drawn semicrystalline poly(ethylene terephthalate) films

Behaviours of drawn semi-crystalline poly(ethylene terephthalate) films are investigated by DSC, X-ray diffraction and birefringence measurements. The comparison of the different results confirms the coexistence of two structures into the amorphous part of the material: a completely disordered amorphous phase and a mesomorphic amorphous one. Moreover, for the strongest draw ratio, the calorimetric results show that the drawing effect on the strain induced crystalline structure proceeds by a better orientation of this structure rather than by nucleation and growth of new oriented crystallites.     

Anisotropic properties of poly(ethylene terephthalate) by Brillouin spectroscopy: Anisotropic properties of oriented bulk and nanostructured poly(ethylene terephthalate) determined by Brillouin spectroscopy and birefringence experiments

Using Brillouin spectroscopy (BS), the tensor of the elastic constants of oriented poly(ethylene terephthalate) was determined for a variety of morphologies obtained by different uniaxial drawing procedures. The extreme values of the moduli along the drawing direction at frequencies of a few gigahertz were C₃₃ = 40 GPa and C₄₄ = 1.8 GPa. As a result of the invariants of the single‐phase aggregate model, the oriented state is dominated by the Reuss average even at extreme draw ratios and subsequent to a deformation‐induced crystallization. This is documented in both the BS orientation parameter and the BS mode numbers in comparison with birefringence. Additional spectral lines observed at draw ratios larger than 6 are discussed in relation to the formation of nanostructured phases. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1201–1213, 2002     

Synthesis and characterization of azo dyestuff based on bis(2-hydroxyethyl) terephthalate derived from depolymerized waste poly(ethylene terephthalate) fibers

This work aimed at effectively utilizing the chemically depolymerized waste poly(ethylene terephthalate)(PET) fibers into useful products for the textile industry.PET fibers were glycolytically degraded by excess ethylene glycol as depolymerizing agent and zinc acetate dihydrate as catalyst.The glycolysis product,bis(2-hydroxyethyl) terephthalate(BHET),was purified through repeated crystallization to get an average yield above 80%.Then,BHET was nitrated,reduced,and azotized to get diazonium salt.Finally,the produced diazonium salt was coupled with 1-(4-sulfophenyl)-3-methyl-5-pyrazolone to get azo dyestuff.The structures of BHET and azo dyestuff were identified by FT1 R and ~1H NMR spectra and elemental analysis.Nylon filaments dyed by the synthesized azo dyestuff with the dye bath pH from 4.14 to 5.88 showed bright yellow color.The performances of the dyestuff were described with dye uptake,color fastness,K/S,L~*,a~*,b~*.and △E~* values.     

Chemical surface modification of poly(ethylene terephthalate) fibers by aminolysis and grafting of carbohydrates

PET is a semicrystalline thermoplastic polyester used in many fields. For a variety of applications, however, it is necessary to impart desired properties by introducing specific functional groups on the surface. Aminolysis of PET fibers with diamines (1,2-diaminoethane, 1,6-diaminohexane, 3,6-dioxa-1,8-diaminooctane, and 4,9-dioxa-1,12-diaminododecane) gives amino functional groups on the surface. The effects of temperature, reaction time, diamine concentration, and solvent employed for the grafting were studied. The graft yield was observed to increase with temperature, reaction time, and diamine concentration. Aminolysis affects greatly the geometry and surface morphology of PET fibers as observed by scanning electronic microscopy and atomic force microscopy in tapping mode. A decrease of fibers diameter and an increase of surface heterogeneity and roughness due to chemical degradation is observed. Amino groups on the surface were used to prepare glycosylated fibers by reductive amination or amidation with different carbohydrates as maltose, maltotriose, and maltohexaose. The study reveals that the yield is dependent on the initial amino groups' surface concentration and the molar mass of the carbohydrate. These surfaces could benefit to a wide range of applications in the biomedical field. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2172–2183, 2007