Miscibility and crystallization behavior of PBT/epoxy blends

The miscibility and the isothermal crystallization kinetics for PBT/Epoxy blends have been studied by using differential scanning calorimetry, and several kinetic analyses have been used to describe the crystallization process. The Avrami exponents n were obtained for PBT/Epoxy blends. An addition of small amount of epoxy resin (3%) leads to an increase in the number of effective nuclei, thus resulting in an increase in crystallization rate and a stronger trend of instantaneous three‐dimensional growth. For isothermal crystallization, crystallization parameter analysis showed that epoxy particles could act as effective nucleating agents, accelerating the crystallization of PBT component in the PBT/Epoxy blends. The Lauritzen–Hoffman equation for DSC isothermal crystallization data revealed that PBT/Epoxy 97/3 had lower nucleation constant K_g than 100/0, 93/7, and 90/10 PBT/Epoxy blends. Analysis of the crystallization data of PBT/Epoxy blends showed that crystallization occurs in regime II. The fold surface free energy, σ_e = 101.7–58.0 × 10^?3 J/m², and work of chain folding, q = 5.79–3.30 kcal/mol, were determined. The equilibrium melting point depressions of PBT/Epoxy blends were observed and the Flory–Huggins interaction parameters were obtained. It indicated that these blends were thermodynamically miscible in the melt. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1320–1330, 2006     

Competition between supernucleation and plasticization in the crystallization and rheological behavior of PCL/CNT‐based nanocomposites and nanohybrids

PCL was blended with pristine multiwalled carbon nanotubes (MWCNT) and with a nanohybrid obtained from the same MWCNT but grafted with low molecular weight PCL, employing concentrations of 0.25 to 5 wt % of MWCNT and MWCNT‐g‐PCL. Excellent CNT dispersion was found in all samples leading to supernucleation of both nanofiller types. Nanohybrids with 1 wt % or less MWCNTs crystallize faster than nanocomposites (due to supernucleation), while the trend eventually reverses at higher nanotubes content (because of plasticization). Rheological results show that yield‐like behavior develops in both nanocomposites, even for the minimum content of carbon nanotubes. In addition, the MWCNT‐g‐PCL family, when compared with the neat polymer, exhibits lower values of viscosity and modulus in oscillatory shear, and higher compliance in creep. These rheological differences are discussed in terms of the plasticization effect caused by the existence of low molecular weight free and grafted PCL chains in the nanohybrids. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1310–1325     

Multiple melting endotherms in isothermally melt-crystallized poly(butylene terephthalate)

The melting behavior of poly(butylene terephthalate) crystallized isothermally for various times was examined using differential scanning calorimetry. After short crystallization times, the DSC analysis gave two melting peaks, but after longer times, the analysis gave three peaks. The latter triplet of DSC peaks can be denoted as low, middle, and high, starting with the lowest temperature endotherm. The DSC peaks were simulated using a measured recrystallization rate and behavior for PBT and an assumed initial melting point distribution. The low and middle peaks represent the original melting peaks arising from isothermal crystallization. The high melting peak arises from recrystallization during the DSC heating scan. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1757–1767, 1998     

The multiple melting endotherms from poly(butylene terephthalate)

The melting behavior of poly(butylene terephthalate) (PBT) has been investigated, and a simulation has been performed to determine whether the multiple melting endotherms observed during the thermal analysis of PBT can be explained by the simultaneous melting and recrystallization of an initial distribution of crystal melting temperatures that contains only one maximum and two inflection points. Specimens that were cooled at constant rates from the melt showed between one and three melting endotherms upon heating in a differential scanning calorimeter (DSC). The position and breadth of the crystallization exotherms upon cooling from the melt and small-angle x-ray scattering showed that as the cooling rate is increased, the distribution of melting temperatures broadens and shifts to lower temperatures. By combining temperature-dependent recrystallization with an initial distribution of melting temperatures, simulated DSC curves were produced that agreed well with experimental DSC curves. In instances of triple peaked curves, the high temperature peak was due to crystals formed during the scanning process, and the middle and low temperature peaks were due to crystals originally present in the material. Satisfactory agreement between the experimental and simulated curves was found without considering additional crystallization from the amorphous regions during the scanning process.     

Crystallization of tethered polyethylene in confined geometries

Ordered poly(ethylene)‐poly(vinylcyclohexane) (PE‐PVCH) block copolymers are employed to study the crystallization of tethered PE in confined geometries. The high T_g of the PVCH component of these materials forces PE chains to crystallize in well‐defined geometries dictated by the mesophase structure of the block copolymer. Effects of chain tethering on crystallization are examined through comparison of singly‐tethered PE chains in PE‐PVCH (EV) diblocks and doubly‐tethered PE in PVCH‐PE‐PVCH (VEV) triblocks. Crystallinity is independent of the block copolymer mesophase structure in both the EV and VEV systems, although crystallinity in VEV depends on the molecular weight of the PE block of the copolymer. Melting temperature data indicate that spatial confinement reduces crystallite size in EV and VEV, and that the double tethering of PE chains in VEV reduces crystallite size further through topological constraints. Crystal nucleation and growth depend strongly on the type of microstructure in both EV and VEV block copolymers. Differences in the overall rate of crystallization are correlated with the dimensional continuity of the PE microdomains. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37:2053–2068, 1999     

Multiple melting behavior of poly(butylene succinate). II. Thermal analysis of isothermal crystallization and melting process

The multiple melting behavior of poly(butylene succinate) (PBSu) was studied with differential scanning calorimetry (DSC). Three different PBSu resins, with molecular weights (MWs) of 1.1 × 10⁵, 1.8 × 10⁵, and 2.5 × 10⁵, were isothermally crystallized at various crystallization temperatures (T_c) ranging from 70 to 97.5 °C. The T_c dependence of crystallization half‐time (τ) was obtained. DSC melting curves for the isothermally crystallized samples were obtained at a heating rate of 10 K min⁻¹. Three endothermic peaks, an annealing peak, a low‐temperature peak L, and a high‐temperature peak H, and an exothermic peak located between peaks L and H clearly appeared in the DSC curve. In addition, an endothermic small peak S appeared at a lower temperature of peak H. Peak L increased with increasing T_c, whereas peak H decreased. The T_c dependence of the peak melting temperatures [T_m(L) and T_m(H)], recrystallization temperature (T_re), and heat of fusion (ΔH) was obtained. Their fitting curves were obtained as functions of T_c. T_m(L), T_re, and ΔH increased almost linearly with T_c, whereas T_m(H) was almost constant. The maximum rate of recrystallization occurred immediately after the melting. The mechanism of the multiple melting behavior is explained by the melt‐recrystallization model. The high MW samples showed similar T_c dependence of τ, and τ for the lowest MW sample was longer than that for the others. Peak L increased with MW, whereas peak H decreased. In spite of the difference of MW, T_m(L), T_m(H), and T_re almost coincided with each other at the same T_c. The ΔH values, that is crystallinity, for the highest MW sample were smaller than those for the other samples at the same T_c. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2039–2047, 2005     

Isothermal and nonisothermal crystallization kinetics of poly(propylene terephthalate)

The kinetics of crystallization of poly(propylene terephthalate) (PPT) samples of different molecular weights were studied under both isothermal and nonisothermal conditions. The Avrami and Lauritzen–Hoffmann treatments were applied to evaluate kinetic parameters of PPT isothermal crystallization. It was found that crystallization is faster for low‐molecular‐weight samples. The modified Avrami equation, and the combined Avrami–Ozawa method were found to successfully describe the nonisothermal crystallization process. Also, the analysis of Lauritzen–Hoffmmann was tested and it resulted in values close to those obtained with isothermal crystallization data. The nonisothermal kinetic data were corrected for the effect of the temperature lag and shifted alone with the isothermal kinetic data to obtain a single master curve, according to the method of Chan and Isayev, testifying to the consistency between the isothermal and corrected nonisothermal data. A new method for ranking of polymers, referring to the crystallization rates, was also introduced. This involved a new index that combines the maximum crystallization rate observed during cooling with the average crystallization rates over the temperature range of the crystallization peak. Furthermore, the effective energy barrier of the dynamic process was evaluated with the isoconversional methods of Flynn and Friedmann. It was found that the energy barrier is lower for the low‐molecular‐weight PPT. The effect of the catalyst remnants on the crystallization kinetics was also investigated and it was found that this is significant only for low‐molecular‐weight samples. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3775–3796, 2004     

Investigations of transesterification in PC/PBT melt blends and the proof of immiscibility of PC and PBT at completely suppressed transesterification

The miscibility of polycarbonate PC and poly(butylene terephthalate) PBT is controversially discussed in the literature. Partial miscibility has been generally found in melt blends of the two polymers. However, in solution cast blends they were found to be immiscible. It is known that the transesterification takes place in the melt. Copolyesters formed by the transesterification change the compatibility of PC and PBT. In this work PC/PBT melt blends of various composition were investigated in dependence on the copolyester content by means of DSC and NMR. It can be shown that the time regime of the thermal treatment in the melt determines the transesterification degree. The PBT crystallization behavior is strongly influenced by both the PC and copolyester content. The glass transition temperatures of the PBT-rich and PC-rich phase approach each other with the increasing copolyester content. The analysis of the glass transition behavior permits the conclusion that PC and PBT are inherently immiscible provided that the copolyester content is exactly zero. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 2161–2168, 1997     

Investigations of the equilibrium melting temperature in PBT and PC/PBT blends

The melting behavior of poly(butylene terephthalate) and its blends with bisphenol-A polycarbonate was investigated with differential scanning calorimetry. The aim of this work was to determine the equilibrium melting temperature and its dependence on the blend composition using the Hoffman-Weeks plots. It is shown that the critical analysis of various influences on the melting peak is necessary for the reorganization processes and crystallized content of blends. The experimental conditions and the corrections of measured temperatures were derived and discussed. It was found that the use of the extrapolated onset temperature T_m,o of the melting peak is more efficient than the maximum temperature T_m for the Hoffman-Weeks plots. The equilibrium values of pure PBT are determined to be T^o_m,o = 501 K and T^o_m = 506 K. The equilibrium temperatures of the blends do not show a depression with increasing PC content. Using the Nishi-Wang relation, the results can be qualitatively interpreted with a polymer-polymer interaction coefficient χ ≥ 0 between both components. A weak increase in the equilibrium temperature with increasing PC content was observed. A hypothesis to explain this is based on the possibility of a changed population of the different spherulites with various melting temperatures in dependence on PC content. © 1996 John Wiley & Sons, Inc.     

Thermodynamic and kinetic thermal analyses on dual crystal forms in polymorphic poly(heptamethylene terephthalate)

Thermal analyses were performed for determining the equilibrium melting temperatures T of the respective α‐ and β‐crystal in melt‐crystallized polymorphic poly(heptamethylene terephthalate) (PHepT) using both linear and nonlinear Hoffman‐Weeks (H‐W) methods for comparison of validity. These two crystals in PHepT do not differ much in their melting temperatures. The equilibrium melting temperatures of the α‐ and β‐crystal as determined by the linear H‐W method are 98 °C and 100.1 °C, respectively; but the nonlinear H‐W method yielded higher values for both crystals. The equilibrium melting temperatures of the α‐ and β‐crystal according to the nonlinear H‐W method are 121 °C and 122.5 °C, respectively. Both methods consistently indicate that T of the β‐crystal is only slightly higher than that of the α‐crystal. Such small difference in T between the α‐ and the β‐crystal causes difficulties in judging the relative thermodynamic stability of these two crystals. Thus, kinetics of these two crystals was compared using the Avrami and Ozawa theory. The crystallization produced by quenching from T_max = 110 °C and 150 °C shows a heterogeneous and homogeneous nucleation mechanism, respectively. The lower T_max = 110 °C leads to heterogeneous nucleation and only α‐crystal in PHepT, whose crystallization rates at same T_c are much higher than crystallization rates by quenching from T_max = 150 °C leading to either α‐ or β‐crystal with homogeneous nucleation. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1839–1851, 2009     

Flash DSC crystallization study of blown film grade bimodal high density polyethylene (HDPE) resins. Part 2. Non‐isothermal kinetics

Non‐isothermal ultra‐fast cooling crystallization tests were conducted on three blown film grade bimodal high density polyethylene (HDPE) resins using a fast differential scanning calorimeter, the Flash DSC. Non‐isothermal tests were performed at cooling rates between 50 and 4000°K/s, and the data were analyzed using the modified Avrami model by Jeziorny (Polymer, 1978 , 19, 1142). Non‐isothermal data were used to propose a new method named crystallization–time–temperature–superposition, and the two activation energies were obtained for each of the resins. This is very useful for obtaining theoretical crystallization kinetics data at different cooling rates, allowing its use in ultra‐fast cooling polymer processes such as blown film. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1822–1827     

Detection of co-continuous structures in SAN/PA6 blends by different methods

This paper describes the 70/30 wt% composition of SAN/PA6 blends having different types of morphology, namely PA6 dispersed in SAN, a co-continuous structures of PA6 and SAN, and a “mixed structure” which exhibits PA6 particles in SAN which themselves form the matrix for smaller SAN particles. These morphologies were achieved by using different processing conditions during extrusion blending in a twin screw extruder, especially variation in the screw speed and by injection molding. Morphological analysis using SEM and TEM, solubility experiments, DMA, and oscillatory rheometry are presented. These methods were shown to be able to distinguish between the different types of morphology. In addition, DSC was used to detect the PA6 crystallization behavior.     

Intramolecular branching distributions in metallocene short‐chain branched polyethylenes examined by crystallization and annealing at high pressure

Uniform branched polyethylenes produced by metallocene catalysts can be subjected to a limited degree of intramolecular fractionation by crystallization or annealing at pressures of 495 MPa. Longer stem lengths in lamellae are more achievable by this process than by treatments at atmospheric pressure. Although the intervention of the hexagonal phase allows greater lamellar stem lengths to be achieved, the small proportion of longer methylene sequence lengths in the melt imposes limitations on the degree of isothermal thickening achievable. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1986–1996, 2005     

Crystallization measurements via ultrasonic velocity: Study of poly(lactic acid) parts

Crystallization has significant effects on the physical and mechanical properties of polymer products; therefore, crystallization measurements are important for understanding and predicting polymer products' properties. However, traditional crystallization measurement methods have disadvantages in practical applications because they can be destructive, offline, unsafe, and expensive. Recently, ultrasonic technology has shown great potential as a nondestructive, online, real‐time, and environmentally friendly measurement method for polymer characterization. In this study, a novel measurement method based on ultrasonic technology was proposed to study the crystallization characteristics of poly(lactic acid) (PLA) parts. An annealing process was employed to produce PLA parts with different degrees of crystallinity. A new ultrasonic water immersion method was used to measure the ultrasonic velocities of these annealed PLA parts. It has been found that the plot of the inverse ultrasonic velocity versus the degree of crystallinity shows good linearity over the whole crystallinity range for all three annealing temperatures. The linear relationship between the inverse of the ultrasonic velocity and the crystallinity observed in this study could provide a nondestructive method for investigating the degree of crystallinity of polymers, which can be implemented both offline and online. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 700–708     

A new approach for estimating the recrystallization rate and equilibrium melting temperature

A method is described for measuring the heat and rate of recrystallization following partial melting. The method uses a specific sequence of temperatures with a differential scanning calorimeter, and the melting and recrystallization processes were confirmed by optical observations. The method was applied to poly(butylene terephthalate). The rate of recrystallization was found to be roughly two orders of magnitude faster than isothermal crystallization from the melt. The melting temperatures obtained from recrystallization were used in the Hoffman–Weeks equation to deduce 236°C as the equilibrium melting temperature for poly(butylene terephthalate). © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36 : 133–141, 1998     

Effects of organoclays on morphology and thermal and rheological properties of polystyrene and poly(methyl methacrylate) blends

Morphology, thermal and rheological properties of polymer‐organoclay composites prepared by melt‐blending of polystyrene (PS), poly(methyl methacrylate) (PMMA), and PS/PMMA blends with Cloisite® organoclays were examined by transmission electron microscopy, small‐angle X‐ray scattering, secondary ion mass spectroscopy, differential scanning calorimetry, and rheological techniques. Organoclay particles were finely dispersed and predominantly delaminated in PMMA‐clay composites, whereas organoclays formed micrometer‐sized aggregates in PS‐clay composites. In PS/PMMA blends, the majority of clay particles was concentrated in the PMMA phase and in the interfacial region between PS and PMMA. Although incompatible PS/PMMA blends remained phase‐separated after being melt‐blended with organoclays, the addition of organoclays resulted in a drastic reduction in the average microdomain sizes (from 1–1.5 μm to ca. 300–500 nm), indicating that organoclays partially compatibilized the immiscible PS/PMMA blends. The effect of surfactant (di‐methyl di‐octadecyl‐ammonia chloride), used in the preparation of organoclays, on the PS/PMMA miscibility was also investigated. The free surfactant was more compatible with PMMA than with PS; the surfactant was concentrated in PMMA and in the interfacial region of the blends. The microdomain size reduction resulting from the addition of organoclays was definitely more significant than that caused by adding the same amount of free surfactant without clay. The effect of organoclays on the rheological properties was insignificant in all tested systems, suggesting weak interactions between the clay particles and the polymer matrix. In the PS system, PMMA, and organoclay the extent of clay exfoliation and the resultant properties are controlled by the compatibility between the polymer matrix and the surfactant rather than by interactions between the polymer and the clay surface. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 44–54, 2003     

Controlled crystallization of poly(vinylidene fluoride) chains from mixed solvents composed of its good solvent and nonsolvent

Poly(vinylidene fluoride) (PVDF) chains with the same expanded state were obtained by dissolving PVDF resin in good solvent. Then, the crystallization of PVDF chains from mixed solvents composed of its good solvent and nonsolvent was investigated. N,N‐dimethylformamide (DMF) and ethanol were used as good solvent and nonsolvent of PVDF, respectively. The crystalline phases of PVDF were characterized by Fourier transform infrared (FTIR) spectroscopy and wide angle X‐ray diffraction (WAXD). For the crystallization of PVDF chains from mixed solvents, low ethanol content favored the formation of β phase, while high ethanol content resulted predominantly in the α phase. Different crystallization morphology was observed from the scanning electron microscopy (SEM) images. The obvious spherulite morphology disappeared with the increase in ethanol content in mixed solvent. According to thermal analyses, the crystallized PVDF from mixed solvents with high ethanol content had lower onset melting temperatures than that from low ethanol content. Smaller lamellar thickness calculated from WAXD data reasoned the low onset melting temperatures. The above results indicated that the crystallization of PVDF chains from mixed solvent was a “controlled” process by ethanol content. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 575–581, 2010     

Crystallization kinetical and morphological peculiarities in binary crystalline/crystalline polymer blends

A survey is presented on the crystallization kinetics and the morphology of miscible crystalline/crystalline polymer blends. There are only few corresponding systems. In them, however, a number of strange kinetic and structural phenomena can be observed: (i) spherulitic crystallization of the components side‐by‐side, (ii) “interpenetrating crystallization,” (iii) “interlocking spherulitic crystallization,” and (iv) “interfilling crystallization.” Cocrystallization is forbidden for crystallographic reasons. The blend partners grow instead in their own lamellar stacks, and mixed lamellar stacks are a seldom and questionable exception. They crystallize also usually stepwise and not simultaneously. Upon step crystallization, the crystallization of the second component is determined by its redistribution with crystallization of the former. Those composition inhomogeneities are an independent issue that arises also with the development of the morphology in crystalline/amorphous blends, and a corresponding survey is yielded, too. The blend poly (vinylidene fluoride)/poly‐β‐hydroxybutyrate is a convenient model system as it can show all of these morphological and kinetic features after suitable thermal treatment. Some of them are demonstrated in the present publication. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1917–1931, 2007     

Polydispersity of ethylene sequence length in metallocene ethylene/α‐olefin copolymers. II. Influence on crystallization and melting behavior

In this work, crystallization and melting behavior of metallocene ethylene/α‐olefin copolymers were investigated by differential scanning calorimetry (DSC) and atomic force microscopy (AFM). The results indicated that the crystallization and melting temperatures for all the samples were directly related to the long ethylene sequences instead of the average sequence length (ASL), whereas the crystallization enthalpy and crystallinity were directly related to ASL, that is, both parameters decreased with a decreasing ASL. Multiple melting peaks were analyzed by thermal analysis. Three phenomena contributed to the multiple melting behaviors after isothermal crystallization, that is, the melting of crystals formed during quenching, the melting‐recrystallization process, and the coexistence of different crystal morphologies. Two types of crystal morphologies could coexist in samples having a high comonomer content after isothermal crystallization. They were the chain‐folded lamellae formed by long ethylene sequences and the bundlelike crystals formed by short ethylene sequences. The coexistence phenomenon was further proved by the AFM morphological observation. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 822–830, 2002     

Crystallization and structure formation in polymer blends with strong intermodular interactions: blends of poly(ethylene oxide) and styrene-hydroxystyrene copolymers

Time-resolved synchrotron wide- and small-angle X-ray scattering experiments were used to investigate crystallization behavior and microstructure development of a nearly monodisperse poly(ethylene oxide) [PEO] (M_w = 53,500), and its melt-miscible blends with two fractionated styrene - hydroxystyrene random copolymers [SHS]. PEO crystallization rates decrease significantly in the presence of the melt-miscible SHS copolymers. All low and high molecular weight SHS blends exhibit a crystallization process at relatively short times characterized by large Avrami exponents (n), followed by a dominant process with n near that of neat PEO. A model for the crystallization of these blends is proposed.