Properties and treatments of pulps from recycled paper. Part II. Surface properties and crystallinity of fibers and fines

Surface properties of bleached kraft pulps were evaluated before and after recycling, and after a series of chemical treatments designed to improve and/or modify the pulp characteristics. The surface free energy characteristics of the pulps were determined using the Wilhelmy technique, and ESCA and ATR-FTIR methods were used to evaluate the chemical composition of the surfaces of the pulp fibers. In general rather small changes were noted at the fiber surfaces with recycling and chemical treatment. Recycling tended to increase the acid component and decrease the base component of the surface free energy of the pulps. This could result from exposure of carboxyl groups from hemicelluloses and/or from oxidized layers from the bleaching process. ESCA analyses also indicated increased carboxyl concentration at the surfaces of the recycled fibers. Although treatment with aqueous bases and organic solvents tended to increase the hydroxyl content on the surface of recycled pulps, the chemical treatments were not beneficial to pulp quality. AFM and SEM of fiber and fine surfaces of kraft pulps revealed that the fines fraction was altered to a much greater extent with recycling. Although recycled fibers appeared to have improved wettability, these small changes in the surface characteristics do not appear to play the dominant role in the characteristics of recycled pulps. Recycling did not change the crystallinity of whole pulps, but it increased the crystallinity of the fines fraction. The increase in the crystallinity of the fines fraction and the reduction in the water retention value (WRV) and the bulk carboxyl content (xylan) of the recycled pulps, as noted in Part I of this paper, appear to play the predominant role in determining the characteristics of recycled pulps. It appears that the loss of the hemicelluloses in the bulk of the fiber with recycling is much more important for internal fibrillation than the apparent small increase of hemicelluloses at the surface of recycled fibers.     

Sulfur-free dissolving pulps and their application for viscose and lyocell

In this study, the concept of multifunctional alkaline pulping has been approved to produce high-purity and high-yield dissolving pulps. The selective removal of hemicelluloses was achieved by either water autohydrolysis (PH) or alkaline extraction (E) both applied as pre-treatments prior to cooking. Alternatively, hemicelluloses were isolated after oxygen delignification in a process step denoted as cold caustic extraction (CCE). Eucalyptus globulus wood chips were used as the raw material for kraft and soda-AQ pulping. In all process modifications sulfur was successfully replaced by anthraquinone. By these modifications purified dissolving pulps were subjected to TCF bleaching and comprehensive viscose and lyocell application tests. All pulps met the specifications for dissolving pulps. Further more, CCE-pulps showed a significantly higher yield after final bleaching. Morphological changes such as ultrastructure of the preserved outer cell wall layers, specific surface area and lateral fibril aggregate dimension correlated with the reduced reactivity towards regular viscose processing. The residual xylan after alkali purification depicted a lower content of functional groups and a higher molecular weight and was obviously entrapped in the cellulose fibril aggregates which render the hemicelluloses more resistant to steeping in the standard viscose process. Simultaneously, the supramolecular structure of the cellulose is partly converted from cellulose I to cellulose II by the alkaline purification step which did not influence the pulps reactivity significantly. Nevertheless, these differences in pulp parameters did not affect the lyocell process due to the outstanding solubility of the pulps in NMMO. Laboratory spinning revealed good fiber strength for both, regular viscose and lyocell fibers. The high molecular weight xylan of the CCE-treated pulps even took part in fiber forming.     

Cellulose crystallinity and ordering of hemicelluloses in pine and birch pulps as revealed by solid-state NMR spectroscopic methods

Solid-state ¹³C NMR spectroscopy was used to determine the degree of cellulose crystallinity (CrI) in kraft, flow-through kraft and polysulphide–anthraquinone (PS–AQ) pulps of pine and birch containing various amounts of hemicelluloses. The applicability of acid hydrolysis and the purely spectroscopic proton spin-relaxation based spectral edition (PSRE) method to remove the interfering hemicellulose signals prior to the determination of CrI were also compared. For softwood pulps, the spectroscopic removal of hemicelluloses by PSRE was found to be more efficient than the removal of hemicelluloses by acid hydrolysis. In addition to that, the PSRE method also provides information on the associations between cellulose and hemicelluloses. On the basis of the incomplete removal of xylan from the cellulose subspectra by PSRE, the deposition of xylan on cellulose fibrils and therefore an ordered ultrastructure of xylan in birch pulps was suggested. The ordered structure of xylan in birch pulps was also supported by the observed change of xylan conformation after regeneration. Similarly, glucomannan in pine pulps may have an ordered structure. According to the ¹³C CPMAS measurements conducted after acid hydrolysis, the degree of cellulose crystallinity was found to be slightly lower in birch pulps than in the pine pulps. Any significant differences in cellulose crystallinity were not found between the pulps obtained by the various pulping methods. Only in pine PS–AQ pulp, the degree of cellulose crystallinity may be slightly lower than in the kraft pulps containing less hemicelluloses.     

Properties of cellulose pulps from acidic and basic processes

Research has intensified in recent years on organic solvent pulping processes to supplement or replace conventional pulping processes. One of the main problems with organosolv pulps is the inferior tear strength compared to kraft pulps. An investigation of the properties of two acidic (acetic acid organosolv and acid sulfite) and one basic white spruce pulp (kraft) was carried out to determine factors affecting differences in tear strength. Properties evaluated were lignin and sugar content, mineral composition, ESCA oxygen-to-carbon ratios, acid-base characteristics, water wettabilities, degree of polymerization and crystallinity of cellulose, fiber length and coarseness, and physical properties of the various pulps. Differences in tear strength have been attributed to degradation and changes in the cellulose structure, the hemicellulose-lignin matrix in which the degree of polymerization of hemicelluloses plays the most important role in low yield pulps, and finally, the bonding capacity of the fiber surfaces.     

Influence of xylan on the degradability of laboratory kraft pulps from hardwood and reed canary grass in acid hydrolysis

The depolymerisation of laboratory-prepared kraft pulps from birch, eucalyptus and reed canary grass during acid hydrolysis was studied. The intention was to study especially the influence of xylan content on the levelling-off degree of polymerisation (LODP) and on the dissolution of carbohydrates during the acid hydrolysis. The xylan content in the pulps was varied by prehydrolysis prior to the kraft pulping or by alkali-extraction of the bleached pulps, and the levelling-off degree of polymerisation was compared with the amount of xylan left in the pulps at LODP. The dimensions of the original fibers in the pulps and of the fiber fragments after hydrolysis were also measured. It was found that the fiber fragments after hydrolysis were longer in the pulps containing a higher amount of xylan. Xylan thus appears to prevent degradation during acid hydrolysis, both on the fiber level and on the individual cellulose fibril level.     

Role of Hemicelluloses in the Formation of Chromophores During Heat Treatment of Bleached Chemical Pulps

The heat-induced colour formation of TCF- and ECF-bleached chemical pulps has been investigated. Partial hydrolysis of the pulps and analysis of the carboxyl content of the pulps and hydrolysed matter were carried out. It was found that the yellowing tendency of the pulps corresponds to the content of hydrolysable substances. The hydrolysis leads to a considerable removal of the carboxyl groups in the case of hardwood pulps. Differences between softwood and hardwood pulps are discussed in terms of their hemicellulose content. The yellowed pulps were extracted and the extracts were analysed by different NMR and mass spectrometric techniques. Structures of low molecular products were elucidated and the routes of their formation were proposed. The results suggest that the yellowing proceeds in two main steps, i.e. decay of unstable polysaccharide chains such as hemicelluloses to low molecular carbohydrate compounds that subsequently undergo dehydration and condensation reactions to form coloured products.     

A precise study on the feasibility of enzyme treatments of a kraft pulp for viscose application

The development of efficient process steps to convert paper-grade to dissolving pulps was investigated as part of the work programme to improve the process economics. The challenge of pulp refinement comprises the selective removal of hemicelluloses and the precise adjustment of the pulp viscosity, while maintaining the reactivity of the pulp as required for viscose application. The purpose of this study was to investigate the effects of various enzyme treatments on a commercial oxygen-delignified Eucalyptus globulus paper-grade kraft pulp in the course of a total chlorine free bleaching sequence in combination with refining techniques following the principle of Modified Kraft Cooking (Sixta et al. 2007). The objectives were to assess its applicability as viscose pulp besides the reduction of chemical consumption in alkaline and ozone bleaching steps by means of xylanase pre-treatment and the controlled adjustment of final pulp viscosity utilizing endoglucanase post-treatment. Xylanase pre-treatment combined with cold caustic extraction at reduced alkalinity efficiently removed the hemicelluloses from the pulp and clearly increased the pulp brightness by extensive removal of hexenuronic acid side chains. The xylanase pre-treated pulp showed increased reactivity towards xanthation and high viscose dope quality in terms of particle content. The dependence of cellulose chain scission on the applied endoglucanase concentration was analyzed in detail, and this allowed precise viscosity reduction as well as reactivity increase. The differently treated pulps, with and without xylanase pre-treatment, were of very narrow molecular weight distribution and the quality of the spun fibers were very similar to those viscose fibers from commercial dissolving pulps.     

Properties and treatments of pulps from recycled paper. Part I. Physical and chemical properties of pulps

The mechanical, physical, and chemical properties of recycled pulps were evaluated after a series of treatments designed to improve and/or modify the pulp characteristics. Tensile strength, bursting strength, and apparent density of the pulps decreased with recycling. However, the tear strength, in most cases, increased after the first recycle and then decreased after the second recycle. Carboxyl content and WRV of pulps also decreased with recycling. Chemical treatments did not increase the bonding ability of recycled pulps and, in most cases, decreased the physical properties of the pulps. Altering the physical state of the cellulose microstructure through additional swelling did not appear to be a significant factor for strength restoration. It may be that the hemicelluloses plan a greater role in recycling than originally thought.     

Electron-beam stimulation of the reactivity of cellulose pulps for production of derivatives

New alternative technologies for manufacture of cellulose fibers are currently under development. The effect of electron beam irradiation on various types of cellulose pulps have been studied in order to improve the reactivity of raw material for production of cellulose derivatives. Three different types of textile pulps, Alicell (Canada), Borregaard (Norwegian), Ketchikan (USA) and Kraft softwood as well as Kraft hardwood pulps, have been irradiated with 10 MeV electron beam from LAE 13/g linear accelerator with dose 10, 15, 20, 25 and 50 kGy. Electron paramagnetic resonance spectroscopy (ESR) and gel permeation chromatography (GPC) were applied for determination of structural changes in irradiated pulps. Such parameters as viscosity, average degree of polymerization and -cellulose contents were determinated by means of analytical methods. Results of there investigations are presented and discussed.     

13C CPMAS NMR investigations of cellulose polymorphs in different pulps

In order to obtain information about the crystallinity and polymorphs of cellulose, and the occurrence of hemicelluloses in pulp fibers, wood cellulose, bacterial cellulose, cotton linters, viscose, and celluloses in different pulps were investigated by solid state ¹³C CPMAS NMR spectroscopy. A mixed softwood kraft pulp and a dissolving-grade pulp were treated under strongly alkaline and acidic conditions and the effect on cellulose crystallinity was studied. The presence of different crystalline polymorphs of cellulose and the amounts of hemicelluloses are considered.     

Analysis of precipitated lignin on kraft pulp fibers using atomic force microscopy

A method is presented which enables analysis of lignin precipitated on the surface of kraft pulp fibers. As experimental input, high-resolution atomic force microscopy phase images of the fiber surfaces have been recorded in tapping mode. A digital image analysis procedure—based on the watershed algorithm—is applied to distinguish between cellulose fibrils and the precipitated lignin. In this way, size distributions for the diameter of lignin precipitates on pulp fiber surfaces can be obtained. In an initial application of the method, three softwood kraft pulps were analyzed: a black liquor cook with a very high content of precipitated lignin, a bleached pulp where nearly no precipitated lignin is visible and an unbleached industrial pulp. The proposed method is suggested as an appropriate tool to investigate the kinetics of lignin precipitation and the structure of lignin precipitates in pulping and bleaching.     

Lignocellulosic fiber charge enhancement by catalytic oxidation during oxygen delignification

A series of one-stage oxygen delignification treatments with a softwood (SW) kraft pulp were studied employing 0.0-0.5% of a bismuth ruthenium pyrochlore oxide catalyst. The results demonstrated that a 0.09-0.18% charge of catalyst in an oxygen stage provided a 52.2-116.0% increase of carboxylic acid groups in the cellulosic component of kraft pulps without a significant decrease in fiber viscosity. A 3-factor at 3-level (L(9)3(3)) orthogonal experimental design was used to identify the main factors influencing acid group formation in pulp carbohydrates. The relative significance of experimental parameters for polysaccharide acid group formation was the molar equivalent NaOH, oxygen pressure, and finally, reaction temperature under the experimental conditions studied. The optimized reaction parameters for fiber charge development were shown to be 85-100 degrees C, 2.5% NaOH, and 800-960 kPa oxygen pressure. Pulps with higher fiber carboxylic acid content introduced by catalytic oxidation during oxygen delignification yielded a 10.9-33.7% increase in fiber charge after elemental chlorine free (ECF) pulp bleaching. The enhanced fiber charge resulted in 6.7-17.1% increase in paper sheet tensile index at comparable pulp viscosity.     

Compression molded wood pulp biocomposites: a study of hemicellulose influence on cellulose supramolecular structure and material properties

In this study, the importance of hemicellulose content and structure in chemical pulps on the property relationships in compression molded wood pulp biocomposites is examined. Three different softwood pulps are compared; an acid sulfite dissolving grade pulp with high cellulose purity, an acid sulfite paper grade pulp and a paper grade kraft pulp, the latter two both containing higher amounts of hemicelluloses. Biocomposites based the acid sulfite pulps exhibit twice as high Young’s modulus as the composite based on paper grade kraft pulp, 11–12 and 6 GPa, respectively, and the explanation is most likely the difference in beating response of the pulps. Also the water retention value (WRV) is similarly low for the two molded sulfite pulps (0.5 g/g) as compared to the molded kraft pulp (0.9 g/g). The carbohydrate composition is determined by neutral sugar analysis and average molar masses by SEC. The cellulose supramolecular structure (cellulose fibril aggregation) is studied by solid state CP/MAS ¹³C-NMR and two forms of hemicellulose are assigned. During compression molding, cellulose fibril aggregation occurs to higher extent in the acid sulfite pulps as compared to the kraft pulp. In conclusion, the most important observation from this study is that the difference in hemicellulose content and structure seems to affect the aggregation behaviour and WRV of the investigated biocomposites.     

Evaluation of new organosolv dissolving pulps. Part II: Structure and NMMO processability of the pulps

The supermolecular structure of dissolving pulps produced from hardwood by the organosolv processes Acetosolv, Formacell, and Milox was characterized by physical methods (TEM, WAXS, SAXS, NMR) and compared with conventional Sulfite and standard commercial dissolving pulps. The suitability of the pulps for the NMMO technology was tested by spinning fibres and blowing films, whose structural and mechanical properties have also been determined. With TEM it was shown that the TCF-bleached organosolv pulps have only the primary (Formacell), the primary and S1 (Milox), or mainly the S1 (Acetosolv) layers exposed to the surface, whereas Sulfite pulping exposes the S2 cell wall layer. Especially for Milox and Acetosolv Eucalyptus wood pulps, a reduced degree of crystallinity was found, both with WAXS and NMR. The SAXS results indicate a lower pore intersection length for the new pulps as compared to conventional pulps. Unbleached organosolv pulps show a lower crystallinity, very low pore intersection lengths, and an average crystallite shape different from their bleached counterparts. The dissolution behaviour in NMMO and the processability of the bleached organosolv pulps was satisfactory so far. Fibres and films could be produced with structural and mechanical properties comparable with conventional Sulfite and standard commercial dissolving pulp products. However, unbleached organosolv pulps did not meet the requirements of the NMMO process.     

Formamidine sulfinic acid used as a bleaching chemical on softwood TMP

In this work, we showed that formamidine sulfinic acid, FAS, can be efficiently used as a bleaching chemical for softwood TMP. The bleaching reaction was very rapid. The brightness achieved is dependent on the temperature and the chemical charge applied. The highest brightness was obtained at pH 10, and the lowest yellowness at pH 12. FAS treated pulps are much more stable toward light-induced yellowing. In all cases, FAS bleaching at pH 12 results in much slower and less intense aging than all other pulps, either untreated or bleached with FAS at pH 8 or 10.     

Comparison of the properties of chemical cellulose pulps

The literature related to differences between chemical cellulose pulps produced by different pulping processes has been reviewed. Kraft pulps tend to be stronger, particularly in tear strength, while sulfite pulps hydrate and beat more readily. Organosolv pulps tend to mirror the properties of sulfite more than those of kraft pulps. A number of theories have been offered to explain the different properties of the chemical pulps; however, none has been universally accepted. It may be that acidic processes develop weak points in the fibers which are magnified in tear strength losses since, at a constant tensile strength, a 10% loss in fiber strength can lead to a 25–30% loss in tear strength. The effects of acidic pulping may also be magnified in greater fiber breakage and damage in the subsequent refining stages. However, strength improvements for inferior pulps can be realized through post-chemical treatments. Caustic treatments appear to give the greatest improvements, presumably due to increases in acidic group content which results in enhanced swelling properties, and possible subtle reorientation of cell wall polymers. The strength of hornified, recycled fibers can also be enhanced with such treatments, although simple beating will restore considerable strength, but at the expense of drainage rates. It is clear that the processes are complex and involve both the chemistry and physics of the fibers and how these attributes combine to affect the subsequent beating of the fibers for bonding and strength development.     

Precipitation of lignin and extractives on kraft pulp: effect on surface chemistry, surface morphology and paper strength

The effect of pH on the formation of precipitates (lignin, extractives and metals) on kraft pulp surfaces was examined by electron spectroscopy for chemical analysis, time-of-flight secondary ion mass spectrometry and atomic force microscopy (AFM). A softwood kraft pulp slurry from an oxygen delignification stage was diluted to 3% consistency with water or an acidic Z filtrate. After heating to 70 °C the pH was lowered from 11 to 2–5, using sulphuric acid. Lignin and extractives precipitated at pH values below 6, and their amounts increased with decreasing pH. Most of the precipitated lignin was found on the pulp surface after sheet forming, whereas the main part of the precipitated extractives could be easily washed away with water. The layer of precipitated lignin was apparently thicker than the layer of extractives. AFM showed the precipitated material as a granular phase. Neither surface morphology nor surface coverage depended on the addition of Z filtrate. The amount of metals ID the pulp and on the pulp surface decreased when pH was lowered to 2. More metals, such as Ca and Mg, were detected ID the pulps as well as on the sheet surfaces when the pulp was diluted with Z filtrate. Strength and bonding properties of the pulp sheets were slightly impaired by the precipitated material. Acidification appears to be the main reason for the precipitation of both lignin and extractives on the pulp surfaces. This should be taken into account when filtrates are recycled ID the bleaching or washing of pulps.     

The effect of eucalypt pulp xylan content on its bleachability,refinability and drainability

Currently, bleached eucalypt pulps are largely used for printing and writing (P&W) and sanitary (tissue) paper grades. Among the many pulp quality requirements for P&W and tissue paper production the xylan content is one of the most significant. For P&W papers, increasing xylans improve pulp refinability and strength properties but negatively affect bulk and drainability. For tissue paper, xylans are purportedly advantageous during paper drying in the Yankee cylinder but negatively affect paper bulk and may increase dusting during paper manufacture. On the other hand, bleachability is a very important parameter for both P&W and tissue grade pulps since bleaching cost is the second most significant in eucalypt bleached kraft pulp production. The aim of this study was evaluating the influence of eucalyptus pulp xylan content on its bleachability, refinability and drainability. A sample of industrial unbleached eucalyptus kraft pulp containing 15.6?% xylans was treated with various alkali charges at room temperature in order to obtain materials with different xylan contents. The pulps were bleached to 90 % ISO brightness with the O–D_HT–(EP)–D sequence and evaluated for their refinability and drainability. By increasing the alkali concentration in the range of 10–70 g/L pulps of 14.5–5.9 % xylans were produced with no significant impact on cellulose crystallinity. The decrease of xylan content significantly decreased pulp bleaching chemical demand, water retention value and refinability and increased pulp drainability.     

Direct analysis of lignin and lignin-like components from softwood kraft pulp by Py-GC/MS techniques

Analytical pyrolysis combined with gas chromatography/mass spectrometry was used to analyse the structure and quantity of aromatic components, mainly guaiacyl and hydroxyphenyl derivatives, directly from chemical pulps. The quantity of aromatic degradation products was determined using a new external calibration method. The external standard was analyzed similarly to the pulp sample, and the combined area of the degradation products formed, normalized to the sample amount, was used for calibration. The method was sensitive enough to detect aromatics from fully bleached softwood pulps at a concentration level of 0.4 wt.%.The effect of bleaching on lignin structures in softwood pulps was studied by following the changes in guaiacyl-type degradation product distribution. The residual lignin structures that had been modified during cooking were removed during the course of bleaching. The residual lignin in fully bleached pulps therefore was found to bear features characteristic of native lignin in addition to increased oxidation. A striking enrichment of hydroxyphenyl-type aromatic pyrolysis products was observed during bleaching. It is suggested that they are derived not only from lignin but also from other pulp components.     

Enhanced removal of hemicelluloses from cellulosic fibers by poly(ethylene glycol) during alkali treatment

Enhancing removal of hemicelluloses from cellulosic fibers is of decisive importance for producing high-purity cellulose. In this study, poly(ethylene glycol) (PEG) was added to a cold caustic extraction (CCE) process to promote removal of hemicelluloses from a softwood sulfite dissolving pulp. The content of hemicelluloses was considerably decreased from 11.4 % in the original sample to 5.3 % in the PEG/CCE-treated sample under the studied conditions. This positive result of PEG addition can be explained by (1) improved inward penetration and diffusion of NaOH into the fiber structure and outward diffusion of hemicelluloses from the fiber structure to the bulk phase, and (2) enhanced fiber swelling due to inclusion of PEG in the fiber walls and improved NaOH diffusion. Moreover, the effects of PEG/CCE treatment on the distribution of hemicelluloses in the fiber walls and the molecular weight of the residual hemicelluloses in the resulting pulp were investigated.