A chemical view onto post-consumer poly(ethylene terephthalate) valorization through reactive blending with functionalized polyolefins

The recovery of poly(ethylene terephthalate) from post-consumer packaging products, such as beverage bottles, allowed to obtain flakes with a purity level suitable for reprocessing. Among many possibilities, the blending with polyolefins can provide toughened materials but, as poly(ethylene terephthalate) and polyolefins are immiscible, different methods of reactive compatibilization were followed to achieve a fine dispersion of polyolefln domains into a poly(ethylene terephthalate) matrix. In this meanwhile the use of a functionalized polyolefin, bearing reactive groups toward poly(ethylene terephthalate) terminals, is a promising route to obtain grafted copolymers acting as interface stabilizers. In particular, the use in the melt blending of ester or hydroxyl functionalized polyolefins in the presence of transesterification catalysts and/or anhydride functionalized polyolefins as compatibilizer precursors were both investigated by focusing onto chemical aspects. The prepared blends were analyzed through suitable fractionation methods, such as selective extractions, and spectroscopic analysis in order to identify the molecular architecture of the macromolecules resulting from the process and study their effectiveness at the interface region. Moreover the phase morphology and the thermo-mechanical properties were investigated and correlated to the structure of the macromolecular species in the system.     

Molecular interactions at the interface in blends of ester groups-functionalized polyolefins

Due to the apolarity of the aliphatic backbones, unmodified polyolefins are scarcely miscible with most of other polymers. The functionalization of preformed polyolefins is a way which has been successfully followed to improve the polymer miscibility. The functionalization of linear low density polyethylene (LLDPE) and ethylene-propylene copolymers (EP), with diethyl maleate (DEM) and dicumyl peroxide (DCP) as radical initiator, gives products containing up to 2–5 mol % of well defined functional groups (2-diethyl succinate). Intermolecular interactions of these functional groups are characterized by comparison with suitable low-molecular-weight structural models in the presence of different solvents containing acidic hydrogen atoms. On the basis of these indication evidences of interface molecular interactions in blends with halogenated polymers are described between the functionalized polyolefins and poly(vinyl chloride) (PVC), poly(vinylidene fluoride) (PVDF) or vinylidene fluoride-hexafluoropropene copolymer obtained in semiindustrial Brabender mixers. It is shown that a smooth functionalization of the polyolefins can modify the phase behaviour and structure of these systems. The FT-IR microanalysis supports the occurrence of partial miscibility phenomena which can be accounted for by specific intermolecular interactions involving the inserted functional groups and occurring mainly at the interfaces between domains of polyolefins and of the halogen-containing polymers.     

Model compounds and 13C NMR increments for the characterization of maleic anhydride-grafted polyolefins

A set of model compounds that mimic the graft sites of maleic anhydride (MA) functionalized polyolefins was synthesized and characterized with NMR spectroscopy. The acquired carbon nuclear magnetic resonance data were used to deduce chemical-shift increments for the prediction of ¹³C chemical shifts of MA functionalized polyolefins. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 4368–4385, 1999     

Functionalized polyolefins prepared by the combination of borane monomers and transition metal catalysts

This paper summarizes the new developments in the functionalization of polyolefins by borane monomers and transition metal catalysts. It is becoming clear that the borane groups are stable to transition metal catalysts and borane groups in polyolefins are valuable intermediates which not only can be quantitatively converted to a wide range of functional groups but also can be used as initiator for free radical graft-from copolymerizations. Some interesting functionalized polymers, such as polyethylene (PE) and polypropene (PP) with -OH, -NH₂ and halide groups, and graft copolymers of polypropene-graft-poly(methyl methacrylate) (PP-g-PMMA), polypropene-graft-polycapolactone (PP-g-PCL) and PE-g-PMMA, have been synthesized with controllable compositions and molecular microstructures. Most of them would be otherwise very difficult to prepare by the other existing methods.     

Early Transition Metal Catalysis for Olefin–Polar Monomer Copolymerization

Introducing polar functional groups into widely used polyolefins can enhance polymer surface, rheological, mixing, and other properties, potentially upgrading polyolefins for advanced, value-added applications. The metal catalyst-mediated copolymerization of non-polar olefins with polar comonomers represents the seemingly most straightforward, atom- and energy-efficient approach for synthesizing polar functionalized polyolefins. However, electrophilic early transition metal (groups 3 and 4)-catalyzed processes which have achieved remarkable success in conventional olefin polymerizations, encounter severe limitations here, largely associated with the Lewis basicity of the polar co-monomers. In recent years, however, new catalytic systems have been developed and successful strategies have emerged. In this Minireview, we summarize the recent progress in early transition metal polymerization catalyst development, categorized by the catalytic metal complex and polar comonomer identity. Furthermore, we discuss advances in the mechanistic understanding of these polymerizations, focusing on critical challenges and strategies that mitigate them.     

Early Transition Metal Catalysis for Olefin–Polar Monomer Copolymerization

Introducing polar functional groups into widely used polyolefins can enhance polymer surface, rheological, mixing, and other properties, potentially upgrading polyolefins for advanced, value‐added applications. The metal catalyst‐mediated copolymerization of non‐polar olefins with polar comonomers represents the seemingly most straightforward, atom‐ and energy‐efficient approach for synthesizing polar functionalized polyolefins. However, electrophilic early transition metal (groups 3 and 4)‐catalyzed processes which have achieved remarkable success in conventional olefin polymerizations, encounter severe limitations here, largely associated with the Lewis basicity of the polar co‐monomers. In recent years, however, new catalytic systems have been developed and successful strategies have emerged. In this Minireview, we summarize the recent progress in early transition metal polymerization catalyst development, categorized by the catalytic metal complex and polar comonomer identity. Furthermore, we discuss advances in the mechanistic understanding of these polymerizations, focusing on critical challenges and strategies that mitigate them.     

Characterization of polypropylene�Cpolyethylene blends by temperature rising elution and crystallization analysis fractionation

The introduction of single-site catalysts in the polyolefins industry opens new routes to design resins with improved performance through multicatalyst-multireactor processes. Physical combination of various polyolefin types in a secondary extrusion process is also a common practice to achieve new products with improved properties. The new resins have complex structures, especially in terms of composition distribution, and their characterization is not always an easy task. Techniques like temperature rising elution fractionation (TREF) or crystallization analysis fractionation (CRYSTAF) are currently used to characterize the composition distribution of these resins. It has been shown that certain combinations of polyolefins may result in equivocal results if only TREF or CRYSTAF is used separately for their characterization.     

Direct Synthesis of Functionalized High‐Molecular‐Weight Polyethylene by Copolymerization of Ethylene with Polar Monomers

The introduction of even a small amount of polar functional groups into polyolefins could excise great control over important material properties. As the most direct and economic strategy, the transition‐metal‐catalyzed copolymerization of olefins with polar, functionalized monomers represents one of the biggest challenges in this field. The presence of polar monomers usually dramatically reduces the catalytic activity and copolymer molecular weight (to the level of thousands or even hundreds Da), rendering the copolymerization process and the copolymer materials far from ideal for industrial applications. In this contribution, we demonstrate that these obstacles can be addressed through rational catalyst design. Copolymers with highly linear microstructures, high melting temperatures, and very high molecular weights (close to or above 1 000 000 Da) were generated. The direct synthesis of polar functionalized high‐molecular‐weight polyethylene was thus achieved.     

Applications of Successive Self-Nucleation and Annealing (SSA) to Polymer Characterization

A new technique to thermally fractionate polymers using DSC has been recently developed in our laboratory. The applications of the novel successive self-nucleation and annealing (SSA) technique to characterize polyolefins with very dissimilar molecular structures are presented as well as the optimum conditions to thermally fractionate any suitable polymer sample with SSA. For ethylene/-olefin copolymers, the SSA technique can give information on the distribution of short chain branching and lamellar thickness. In the case of functionalized polyolefins, detailed examinations of SSA results can help to establish possible insertion sites of grafted molecules. The application of the technique to characterize crosslinked polyethylene and crystallizable blocks within ABC triblock copolymers is also presented.This revised version was published online in November 2005 with corrections to the Cover Date.     

Chemical reactions during reactive blending of polyurethanes: Fiction or reality?

The extent of reactions occurring during reactive blending of thermoplastic polyurethanes (PUR) with functionalized polyolefins or reactive compatibilizers has been studied using ethylene/acrylic acid and styrene/maleic anhydride copolymers. Due to interfacial segregation effects, no reaction was found with carboxylic groups and only little with anhydrides. Here 1–2% reaction products are generated after 30 min with preferentially multiple additions at the same molecules. Therefore, with incompatible polymers, reactive coupling is negligible with PUR under realistic blending conditions.     

Towards biodegradable polyolefins: strategy of anchoring minute quantities of monosaccharides and disaccharides onto functionalized polystyrene,and their effect on facilitating polymer biodegradation

A hypothesis was developed, and successfully tested, to greatly increase the rates of biodegradation of polyolefins, by anchoring minute quantities of glucose, sucrose or lactose, onto functionalized polystyrene (polystyrene-co-maleic anhydride copolymer) and measuring their rates of biodegradation, which were found to be significantly improved.     

Polar‐Functionalized,Crosslinkable, Self‐Healing,and Photoresponsive Polyolefins

The nonpolar nature of polyolefins is one of their biggest limitations. Now, an efficient route to generate polar‐functionalized, crosslinkable, self‐healing, photoresponsive polyolefins with thermoplastic, elastomeric, and thermosetting properties is reported. Tunable amounts of carboxylic acid and a cyclic comonomer are installed onto polyolefins by palladium‐catalyzed terpolymerization reactions. The incorporated carboxylic acid unit can alter the surface properties of polyolefins. The subsequently introduced Fe³⁺/citric acid combination induces dynamic crosslinking and enables self‐healing. Under UV light irradiation, citric acid reduces Fe³⁺ to Fe²⁺ and decreases the crosslinking density. The Fe²⁺ moiety can be easily oxidized back to Fe³⁺, making the process reversible at the expense of citric acid. The incorporated cyclic comonomer modulates the crystallinity of polyolefins, provides elastic properties, and installs carbon–carbon double bonds for sulfur‐induced vulcanization.     

Catechol‐Functionalized Polyolefins

The incorporation of comonomers during ethylene polymerization can efficiently modulate important material properties of the polyolefins. Utilizing bioresourced comonomers for the generation of high‐performance polyolefin materials is attractive from a sustainability point of view. In this contribution, bioresourced eugenol and related comonomers were incorporated into polyolefins through palladium‐catalyzed copolymerization and terpolymerization reactions. Importantly, high‐molecular‐weight catechol‐functionalized polyolefins can be generated. The introduction of different metal ions induces efficient interactions with the incorporated catechol groups, leading to enhanced mechanical properties and self‐healing properties. Moreover, the catechol functionality can greatly improve other properties such as surface properties, adhesion properties, and compatibilizing properties. The catechol‐functionalized polyolefin was demonstrated as a versatile platform polymer for accessing various materials with dramatically different properties.     

烯烃聚合中金属化合物间的链转移反应

烯烃聚合过程中, 金属化合物之间快速可逆的链转移反应是一个重要和有用的反应, 它不仅影响催化剂的活性和实现对聚合物分子量的控制, 还可以得到长链烷基金属化合物, 进而通过后续转化得到特种聚烯烃材料, 如官能团化聚烯烃和多嵌段聚烯烃共聚物. 综述了这一方面的主要发展情况.     

New organic supports for metallocene catalysts applied in olefin polymerizations

Nano-sized latex particles as organic supports for metallocenes applied in olefin polymerizations are introduced. The particles are functionalized with nucleophilic surfaces such as polyethylenoxide (PEO), polypropyleneoxide (PPO) or pyridine units allowing an immobilization of the metallocene catalysts via a non-covalent immobilization process. The latices are obtained by emulsion or miniemulsion polymerization with styrene, divinylbenzene as the crosslinker, and either PEO or PPO functionalized styrene or 4-vinylpyridine for surface functionalization. The supported catalysts, e.g. [Me₂Si(2MeBenzInd)₂ZrCl₂/MAO] on PPO containing latices or Cp₂ZrMe₂/([Ph₃C][B(C₆F₅)₄]) on pyridine functionalized materials were tested in ethylene polymerizations. Remarkably, high activities and excellent product morphologies were obtained. The influence of the degree of surface functionalization on activity and productivity was investigated. Furthermore, the fragmentation of the catalyst was studied by electron microscopy using bismuth-labeled latex particles or by fluorescence and confocal fluorescence microscopy using dye-labeled supports. Finally, a self-immobilizing catalyst/monomer system is presented. It is demonstrated that by using PEO-functionalized olefins, the metallocenes were immobilized on the monomers. Subjecting these mixtures to an ethylene copolymerization, again high activities and productivities as well as polyolefin beads with high bulk densities are observed, indicating that an extra supporting process for controlling the product size and shape of the polyolefins is not necessary for these monomers.     

Novel polyolefin materials via catalysis and reactive processing

Recent advances in transition metal catalyzed olefin polymerization and melt processing stimulate the production of new polymers derived from old monomers. Modern polyolefin processes do not require polymer purification and give excellent control of molecular and supermolecular polyolefin architectures. Progress in catalyst design and preparation of tailor-made homo-and copolymers is highlighted for isotactic, syndiotactic, atactic and stereo-block polypropylene (PP), novel 1-olefin copolymers, and ethylene copolymers with polar monomers, e.g., CO and acrylics. Today polyethylene short-and long-chain-branching is controlled either by uniform ethylene copolymerization with 1-olefins using single-site” metallocene catalysts, or by migratory polyinsertion of ethylene, respectively. Stiff cycloaliphatic polymers expand the frontiers of polyolefins into engineering applications. New families of polyethylenes and EPM with pendent polypropylene chains are obtained via copolymerization of PP macromonomers or polymer-analoguous coupling of functionalized PP during melt processing.     

Surface-Anchored Hindered-Amine Light Stabilizers for Improved UV Stability of Polyolefins

Abstract

Hindered-amine light stabilizers (HALS) were surface anchored to polyolefin films by reacting the HALS, namely, 1,2,2,6,6-pentamethyl-4-piperidinol and 1,2,2,6,6-pentamethyl-4-aminopiperidine, with succinic anhydride functionalized polyolefin surfaces. The photostability of polyolefin films with surface-anchored HALS were compared with films stabilized with commercial HALS (Tinuvin 770) by melt blending. It is shown that the photostabilizing efficiency of surface-anchored HALS is superior that of melt-blended polyolefins.     

High Temperature Interaction Chromatography of Olefin Copolymers

Summary: The synthesis and characterization of polyolefins continues to be one of the most important areas for academic and industrial polymer research. One consequence of the development of new “tailor-made” polyolefins is the need for new and improved analytical techniques for the analysis of polyolefins with respect to molar mass and chemical composition distribution. The present article briefly reviews different new and relevant chromatographic techniques for polyolefin analysis. For the fast analysis of the chemical composition distribution of polyolefins a new high-temperature gradient high-performance liquid chromatography (HPLC) system has been introduced. The efficiency of this system for the separation of various olefin copolymers is demonstrated. The correlation between elution volume and chemical composition can be accessed by on-line coupling of high temperature HPLC with FTIR spectroscopy. For the elucidation of the chemical composition as a function of molar mass high-temperature size exclusion chromatography and ¹H-NMR spectroscopy can be coupled. It is shown that the on-line NMR analysis of chromatographic fractions yields information on microstructure and chemical composition in addition to molar mass distribution.     

Development of high temperature comprehensive two-dimensional liquid chromatography hyphenated with infrared and light scattering detectors for characterization of chemical composition and molecular weight heterogeneities in polyolefin copolymers

The application of high temperature comprehensive two-dimensional (2D) liquid chromatography for quantitative characterization of chemical composition and molecular weight (MW) heterogeneities in polyolefins is demonstrated in this study by separating a physical blend of isotactic-polypropylene, ethylene-random-propylene copolymer, and high density polyethylene. The first dimension separation is based on adsorption liquid chromatography that fractionates the blend from low to high ethylene content. The second dimension is size-exclusion chromatography connected with light scattering (LS) and infrared (IR) detectors. The IR detector shows desired sensitivity and linearity for monitoring analyte concentrations in the eluent after 2D separations. In addition, the compositions of the analytes are also determined from the ratio of two IR absorbances at the specified wavelength regions, an absorbance for measuring the level of methyl groups in polyolefins and another absorbance for measuring concentration. The LS detector is used to determine absolute molecular weight of the analytes from the ratio of the light scattering signal to the IR concentration signal. The ability to obtain concentration, chemical composition, and MW of polyolefins after 2D separation provides new opportunities to discover structure-property relationships for polyolefins with complex structures/architectures.     

A mechanistic study on the synthesis of branched functional polyethylene through reactive co-polymer approach

The reactive co-polymer approach is one of the most promising techniques for the synthesis of functional polyolefins. Following this concept, 1-hexene and p-methylstyrene are co-polymerized in the presence of a generic Brookhart-type catalyst. The microstructures of the co-polymers imply the tendency of p-methylstyrene co-monomers to place at the end of the structural branches formed by the chain walking reaction. The molar masses of the co-polymers decrease, not only at higher levels of co-monomer but surprisingly by decreasing reaction temperature. A mechanism consisting of a highly stable η³ metal–benzyl intermediate, which is quantitatively approved by density functional theory calculations, can delicately justify all the aforementioned observations. A series of the produced co-polymers is selectively functionalized by maleic anhydride at the benzylic position of p-methylstyrene, under very mild reaction conditions. Such a reactive intermediate opens the path for the introduction of different types of functionalities in polyolefins. Namely, the grafted co-polymers were further functionalized by a triazole ring, which provides a transient supramolecular network through intermolecular hydrogen bonding.