From Biomimicking to Bioinspired Design of Electrocatalysts for CO2 Reduction to C1 Products

The electrochemical reduction of CO₂ (CO₂RR) is a promising approach to maintain a carbon cycle balance and produce value-added chemicals. However, CO₂RR technology is far from mature, since the conventional CO₂RR electrocatalysts suffer from low activity (leading to currents <10 mA cm⁻² in an H-cell), stability (<120 h), and selectivity. Hence, they cannot meet the requirements for commercial applications (>200 mA cm⁻², >8000 h, >90 % selectivity). Significant improvements are possible by taking inspiration from nature, considering biological organisms that efficiently catalyze the CO₂ to various products. In this minireview, we present recent examples of enzyme-inspired and enzyme-mimicking CO₂RR electrocatalysts enabling the production of C₁ products with high faradaic efficiency (FE). At present, these designs do not typically follow a methodical approach, but rather focus on isolated features of biological systems. To achieve disruptive change, we advocate a systematic design methodology that leverages fundamental mechanisms associated with desired properties in nature and adapts them to the context of engineering applications.     

Surface Adsorbed Hydroxyl: A Double-Edged Sword in Electrochemical CO2 Reduction over Oxide-Derived Copper

Oxide-derived Cu (OD−Cu) featured with surface located sub-20 nm nanoparticles (NPs) created via surface structure reconstruction was developed for electrochemical CO₂ reduction (ECO₂RR). With surface adsorbed hydroxyls (OH_ad) identified during ECO₂RR, it is realized that OH_ad, sterically confined and adsorbed at OD−Cu by surface located sub-20 nm NPs, should be determinative to the multi-carbon (C₂) product selectivity. In situ spectral investigations and theoretical calculations reveal that OH_ad favors the adsorption of low-frequency *CO with weak C≡O bonds and strengthens the *CO binding at OD−Cu surface, promoting *CO dimerization and then selective C₂ production. However, excessive OH_ad would inhibit selective C₂ production by occupying active sites and facilitating competitive H₂ evolution. In a flow cell, stable C₂ production with high selectivity of ∼60 % at −200 mA cm⁻² could be achieved over OD−Cu, with adsorption of OH_ad well steered in the fast flowing electrolyte.     

Membrane Electrode Assembly for Electrocatalytic CO2 Reduction: Principle and Application

Electrocatalytic CO₂ reduction reaction (CO₂RR) in membrane electrode assembly (MEA) systems is a promising technology. Gaseous CO₂ can be directly transported to the cathode catalyst layer, leading to enhanced reaction rate. Meanwhile, there is no liquid electrolyte between the cathode and the anode, which can help to improve the energy efficiency of the whole system. The remarkable progress achieved recently points out the way to realize industrially relevant performance. In this review, we focus on the principles in MEA for CO₂RR, focusing on gas diffusion electrodes and ion exchange membranes. Furthermore, anode processes beyond the oxidation of water are considered. Besides, the voltage distribution is scrutinized to identify the specific losses related to the individual components. We also summarize the progress on the generation of different reduced products together with the corresponding catalysts. Finally, the challenges and opportunities are highlighted for future research.     

Proton Tunneling Distances for Metal Hydrides Formation Manage the Selectivity of Electrochemical CO2 Reduction Reaction

A series of manganese polypyridine complexes were prepared as CO₂ reduction electrocatalysts. Among these catalysts, the intramolecular proton tunneling distance for metal hydride formation (PTD-MH) vary from 2.400 to 2.696 Å while the structural, energetic, and electronic factors remain essentially similar to each other. The experimental and theoretical results revealed that the selectivity of CO₂ reduction reaction (CO₂RR) is dominated by the intramolecular PTD-MH within a difference of ca. 0.3 Å. Specifically, the catalyst functionalized with a pendent phenol group featuring a slightly longer PTD-MH favors the binding of proton to the [Mn−CO₂] adduct rather than the Mn center and results in ca. 100 % selectivity for CO product. In contrast, decreasing the PTD-MH by attaching a dangling tertiary amine in the same catalyst skeleton facilitates the proton binding on the Mn center and switches the product from CO to HCOOH with a selectivity of 86 %.     

基于金属氧化物材料的二氧化碳电催化还原

The CO₂ level in the atmosphere has been increasing since the industrial revolution owing to anthropogenic activities. The increased CO₂ level has led to global warming and also has detrimental effects on human beings. Reducing the CO₂ level in the atmosphere is urgent for balancing the carbon cycle. In this regard, reduction in CO₂ emission and CO₂ storage and usage are the main strategies. Among these, CO₂ usage has been extensively explored, because it can reduce the CO₂ level and simultaneously provide opportunities for the development in catalysts and industries to convert CO₂ as a carbon source for preparing valuable products. However, transformation of CO₂ to other chemicals is challenging owing to its thermodynamic and kinetic stabilities. Among the CO₂ utilization techniques, electrochemical CO₂ reduction (ECR) is a promising alternative because it is generally conducted under ambient conditions, and water is used as the economical hydrogen source. Moreover, ECR offers a potential route to store electrical energy from renewable sources in the form of chemical energy, through generation of CO₂ reduction products. To improve the energy efficiency and viability of ECR, it is important to decrease the operational overpotential and maintain large current densities and high product selectivities; the development of efficient electrocatalysts is a critical aspect in this regard. To date, many kinds of materials have been designed and studied for application in ECR. Among these materials, metal oxide-based materials exhibit excellent performance as electrocatalysts for ECR and are attracting increasing attention in recent years. Investigation of the mechanism of reactions that involve metallic electrocatalysts has revealed the function of trace amount of oxidized metal species—it has been suggested that the presence of metal oxides and metal-oxygen bonds facilitates the activation of CO₂ and the subsequent formation and stabilization of the reaction intermediates, thereby resulting in high efficiency and selectivity of the ECR. Although the stability of metal oxides is a concern as they are prone to reduction under a cathodic potential, the catalytic performance of metal oxide-based catalysts can be maintained through careful designing of the morphology and structure of the materials. In addition, introducing other metal species to metal oxides and fabricating composites of metal oxides and other materials are effective strategies to achieve enhanced performance in ECR. In this review, we summarize the recent progress in the use of metal oxide-based materials as electrocatalysts and their application in ECR. The critical role, stability, and structure-performance relationship of the metal oxide-based materials for ECR are highlighted in the discussion. In the final part, we propose the future prospects for the development of metal oxide-based electrocatalysts for ECR.     

Tailoring *H Intermediate Coverage on the CuAl2O4/CuO Catalyst for Enhanced Electrocatalytic CO2 Reduction to Ethanol

The direct electrochemical conversion of CO₂ to multi-carbon products offers a promising pathway for producing value-added chemicals using renewable electricity. However, producing ethanol remains a challenge because of the competitive ethylene formation and hydrogen evolution reactions. Herein, we propose an active hydrogen (*H)-intermediate-mediating strategy for ethanol electroproduction on a layered precursor-derived CuAl₂O₄/CuO catalyst. The catalyst delivered a Faradaic efficiency of 70 % for multi-carbon products and 41 % for ethanol at current density of 200 mA cm⁻² and exhibited a continuous 150 h durability in a flow cell. The intensive spectroscopic studies combined with theoretical calculations revealed that the in situ generated CuAl₂O₄ could tailor *H intermediate coverage and the elevated *H coverage favors the hydrogenation of the *HCCOH intermediate, accounting for the increased yield of ethanol. This work directs a pathway for enhancing ethanol electroproduction from CO₂ reduction by tailoring *H intermediate coverage.     

铜基串联催化剂电催化CO2还原的研究进展

化石燃料的燃烧和其他人类活动排放了大量的CO₂气体,引发了诸多环境问题。电催化CO₂还原反应(CO₂RR)可以储存间歇可再生能源,实现人为闭合碳循环,被认为是获得高附加值化学品和燃料的有效途径。电催化CO₂RR涉及多个电子-质子转移步骤,其中^*CO通常被认为是关键中间体。铜由于对^*CO具有合适的吸附能,已被广泛证明是唯一能够有效地将CO₂还原为碳氢化合物和含氧化合物的金属催化剂。然而,纯Cu稳定性差、产品选择性低、过电位高,阻碍了工业级多碳产品的生产。构筑Cu基串联催化剂是提高CO₂RR性能的一种有前途的策略。本文首先介绍电催化CO₂RR的反应路线和串联机理。然后,系统地总结铜基串联催化剂对电催化CO₂RR的最新研究进展。最后,提出合理设计和可控合成新型电催化CO₂RR串联催化剂面临的挑战和机遇。     

铜基串联催化剂电催化CO2还原的研究进展

Through the combustion of fossil fuels and other human activities, large amounts of CO₂ gas have been emitted into the atmosphere, causing many environmental problems, such as the greenhouse effect and global warming. Thus, developing and utilizing renewable clean energy is crucial to reduce CO₂ emission and achieve carbon neutrality. The electrochemical CO₂ reduction reaction (CO₂RR) has been considered as an effective approach to obtain high value-added chemicals and fuels, which can store intermittent renewable energy and achieve the artificial carbon cycle. In addition, due to its multiple advantages, such as mild reaction conditions, tunable products, and simple implementation, electrochemical CO₂RR has attracted extensive attention. Electrochemical CO₂RR involves multiple electron–proton transfer steps to obtain multitudinous products, such as C₁ products (CO, HCOOH, CH₄, etc.) and C₂ products (C₂H₄, C₂H₅OH, etc.). The intermediates, among which ^*CO is usually identified as the key intermediate, and reaction pathways of different products intersect, resulting in an extremely complex reaction mechanism. Currently, copper has been widely proven to be the only metal catalyst that can efficiently reduce CO₂ to hydrocarbons and oxygenates due to its suitable adsorption energy for ^*CO. However, the low product selectivity, poor stability, and high overpotential of pure Cu hinder its use for the production of industrial-grade multi-carbon products. Tandem catalysts with multiple types of active sites can sequentially reduce CO₂ molecules into desired products. When loaded onto a co-catalyst that can efficiently convert CO₂ to ^*CO (such as Au and Ag), Cu acts as an electron donor owing to its high electrochemical potential. ^*CO species generated from the substrate can spillover onto the surface of electron-poor Cu due to the stronger adsorption and be further reduced to C₂₊ products. The use of Cu-based tandem catalysts for electrochemical CO₂RR is a promising strategy for improving the performance of CO₂RR and thus, has become a research hotspot in recent years. In this review, we first introduce the reaction routes and tandem mechanisms of electrochemical CO₂RR. Then, we systematically summarize the recent research progress of Cu-based tandem catalysts for electrochemical CO₂RR, including Cu-based metallic materials (alloys, heterojunction, and core-shell structures) as well as Cu-based framework materials, carbon materials, and polymer-modified materials. Importantly, the preparation methods of various Cu-based tandem catalysts and their structure–activity relationship in CO₂RR are discussed and analyzed in detail. Finally, the challenges and opportunities of the rational design and controllable synthesis of advanced tandem catalysts for electrochemical CO₂RR are proposed.     

Carbon-Based Electrocatalysts for Acidic Oxygen Reduction Reaction

Oxygen reduction reaction (ORR) is vital for clean and renewable energy technologies, which require no fossil fuel but catalysts. Platinum (Pt) is the best-known catalyst for ORR. However, its high cost and scarcity have severely hindered renewable energy devices (e.g., fuel cells) for large-scale applications. Recent breakthroughs in carbon-based metal-free electrochemical catalysts (C-MFECs) show great potential for earth-abundant carbon materials as low-cost metal-free electrocatalysts towards ORR in acidic media. This article provides a focused, but critical review on C-MFECs for ORR in acidic media with an emphasis on advances in the structure design and synthesis, fundamental understanding of the structure-property relationship and electrocatalytic mechanisms, and their applications in proton exchange membrane fuel cells. Current challenges and future perspectives in this emerging field are also discussed.     

Controllable Hydrocarbon Formation from the Electrochemical Reduction of CO2 over Cu Nanowire Arrays

In this work, the effect of Cu nanowire morphology on the selective electrocatalytic reduction of CO₂ is presented. Cu nanowire arrays were prepared through a two‐step synthesis of Cu(OH)₂ and CuO nanowire arrays on Cu foil substrates and a subsequent electrochemical reduction of the CuO nanowire arrays to Cu nanowire arrays. By this simple synthesis method, Cu nanowire array electrodes with different length and density were able to be controllably synthesized. We show that the selectivity for hydrocarbons (ethylene, n‐propanol, ethane, and ethanol) on Cu nanowire array electrodes at a fixed potential can be tuned by systematically altering the Cu nanowire length and density. The nanowire morphology effect is linked to the increased local pH in the Cu nanowire arrays and a reaction scheme detailing the local pH‐induced formation of C₂ products is also presented by a preferred CO dimerization pathway.     

Aqueous Photoelectrochemical CO2 Reduction to CO and Methanol over a Silicon Photocathode Functionalized with a Cobalt Phthalocyanine Molecular Catalyst

We report a precious-metal-free molecular catalyst-based photocathode that is active for aqueous CO₂ reduction to CO and methanol. The photoelectrode is composed of cobalt phthalocyanine molecules anchored on graphene oxide which is integrated via a (3-aminopropyl)triethoxysilane linker to p-type silicon protected by a thin film of titanium dioxide. The photocathode reduces CO₂ to CO with high selectivity at potentials as mild as 0 V versus the reversible hydrogen electrode (vs RHE). Methanol production is observed at an onset potential of −0.36 V vs RHE, and reaches a peak turnover frequency of 0.18 s⁻¹. To date, this is the only molecular catalyst-based photoelectrode that is active for the six-electron reduction of CO₂ to methanol. This work puts forth a strategy for interfacing molecular catalysts to p-type semiconductors and demonstrates state-of-the-art performance for photoelectrochemical CO₂ reduction to CO and methanol.     

Bimetallic Cooperativity and Hydrogen Bonding Allow Efficient Reduction of CO2

Reducing CO₂ selectively to one of the several C1 products is challenging, as the thermodynamic reduction potentials for the different n e⁻/n H⁺ reductions of CO₂ are similar and so is the reduction potential for H⁺ reduction. Recently, Halime, Aukauloo, and co-workers have taken inspiration from the active site of nickel CO dehydrogenase (Ni-CODH) to design bimetallic iron porphyrins bridged by a urea moiety. These complexes show fast and selective reduction of CO₂ to CO and the results suggest a Ni-CODH type mechanism at play where one of the two metals binds and reduces the CO₂ while the other stabilizes the reduced species by forming a bridged complex, facilitating the C−O bond cleavage.     

Orange Peel Biomass-derived Carbon Supported Cu Electrocatalysts Active in the CO2-Reduction to Formic Acid

We report a green, wet chemistry approach towards the production of C-supported Cu electrocatalysts active in the CO₂ reduction to formic acid. We use citrus peels as a C support precursor and as a source of reducing agents for the Cu cations. We show that orange peel is a suitable starting material compared to lemon peel for the one-pot hydrothermal synthesis of Cu nanostructures affording better Cu dispersion as well as productivity and selectivity towards formic acid. We rationalize this finding in terms of the beneficial chemical composition of the orange peel, which favors both the reduction of the Cu precursor as well as the carbon matrix. This work demonstrates new viable opportunities for the reuse of citrus waste on a rational basis.     

Halogen-Incorporated Sn Catalysts for Selective Electrochemical CO2 Reduction to Formate

Electrochemically reducing CO₂ to valuable fuels or feedstocks is recognized as a promising strategy to simultaneously tackle the crises of fossil fuel shortage and carbon emission. Sn-based catalysts have been widely studied for electrochemical CO₂ reduction reaction (CO₂RR) to make formic acid/formate, which unfortunately still suffer from low activity, selectivity and stability. In this work, halogen (F, Cl, Br or I) was introduced into the Sn catalyst by a facile hydrolysis method. The presence of halogen was confirmed by a collection of ex situ and in situ characterizations, which rendered a more positive valence state of Sn in halogen-incorporated Sn catalyst as compared to unmodified Sn under cathodic potentials in CO₂RR and therefore tuned the adsorption strength of the key intermediate (*OCHO) toward formate formation. As a result, the halogen-incorporated Sn catalyst exhibited greatly enhanced catalytic performance in electrochemical CO₂RR to produce formate.     

Size-Dependent Nickel-Based Electrocatalysts for Selective CO2 Reduction

Closing the anthropogenic carbon cycle by converting CO₂ into reusable chemicals is an attractive solution to mitigate rising concentrations of CO₂ in the atmosphere. Herein, we prepared Ni metal catalysts ranging in size from single atoms to over 100 nm and distributed them across N-doped carbon substrates which were obtained from converted zeolitic imidazolate frameworks (ZIF). The results show variance in CO₂ reduction performance with variance in Ni metal size. Ni single atoms demonstrate a superior Faradaic efficiency (FE) for CO selectivity (ca. 97 % at −0.8 V vs. RHE), while results for 4.1 nm Ni nanoparticles are slightly lower (ca. 93 %). Further increase the Ni particle size to 37.2 nm allows the H₂ evolution reaction (HER) to compete with the CO₂ reduction reaction (CO₂RR). The FE towards CO production decreases to under 30 % and HER efficiency increase to over 70 %. These results show a size-dependent CO₂ reduction for various sizes of Ni metal catalysts.     

Acidic Media Impedes Tandem Catalysis Reaction Pathways in Electrochemical CO2 Reduction

Electrochemical CO₂ reduction (CO₂R) in acidic media with Cu-based catalysts tends to suffer from lowered selectivity towards multicarbon products. This could in principle be mitigated using tandem catalysis, whereby the *CO coverage on Cu is increased by introducing a CO generating catalyst (e.g. Ag) in close proximity. Although this has seen significant success in neutral/alkaline media, here we report that such a strategy becomes impeded in acidic electrolyte. This was investigated through the co-reduction of ¹³CO₂/¹²CO mixtures using a series of Cu and CuAg catalysts. These experiments provide strong evidence for the occurrence of tandem catalysis in neutral media and its curtailment under acidic conditions. Density functional theory simulations suggest that the presence of H₃O⁺ weakens the *CO binding energy of Cu, preventing effective utilization of tandem-supplied CO. Our findings also provide other unanticipated insights into the tandem catalysis reaction pathway and important design considerations for effective CO₂R in acidic media.     

Alternating Metal-Ligand Coordination Improves Electrocatalytic CO2 Reduction by a Mononuclear Ru Catalyst**

Molecular electrocatalysts for CO₂-to-CO conversion often operate at large overpotentials, due to the large barrier for C−O bond cleavage. Illustrated with ruthenium polypyridyl catalysts, we herein propose a mechanistic route that involves one metal center that acts as both Lewis base and Lewis acid at different stages of the catalytic cycle, by density functional theory in corroboration with experimental FTIR. The nucleophilic character of the Ru center manifests itself in the initial attack on CO₂ to form [ Ru -CO₂]⁰, while its electrophilic character allows for the formation of a 5-membered metallacyclic intermediate, [ Ru -CO₂CO₂]^0,c, by addition of a second CO₂ molecule and intramolecular cyclization. The calculated activation barrier for C−O bond cleavage via the metallacycle is decreased by 34.9 kcal mol⁻¹ as compared to the non-cyclic adduct in the two electron reduced state of complex 1 . Such metallacyclic intermediates in electrocatalytic CO₂ reduction offer a new design feature that can be implemented consciously in future catalyst designs.     

钯基纳米材料电化学还原二氧化碳研究进展

电化学二氧化碳还原是利用电能驱动将CO_2高效转化为小分子碳基燃料的新方法,被认为是目前最具应用潜力的碳资源转化技术之一。然而,CO_2还原反应仍面临着诸多挑战,如反应过电位高,产物选择性低以及析氢反应的竞争等。因此,开发高效的电催化剂是发展CO_2还原技术的核心关键。近年来,Pd基材料在CO_2还原反应中表现出独特的催化性能优势:它不仅可以在接近平衡电位下高选择性地还原CO_2生成甲酸/甲酸盐,还能够在一定的负电位区间高效地还原CO_2生成CO。尽管如此,Pd基材料目前仍存在着成本较高、活性不理想以及稳定性差等问题,严重制约了其进一步应用与发展。对此,本文首先简单介绍了CO_2RR的基本原理,并综述了近年来Pd基催化剂电还原CO_2的应用研究及发展现状。重点探讨了尺寸效应、形貌效应、合金效应、核壳效应及载体效应等对Pd基催化剂性能的影响。最后针对这类材料的问题挑战及其未来发展方向进行了探讨与展望。     

Organic Additive-derived Films on Cu Electrodes Promote Electrochemical CO2 Reduction to C2+ Products Under Strongly Acidic Conditions

Electrochemical CO₂ reduction (CO₂R) at low pH is desired for high CO₂ utilization; the competing hydrogen evolution reaction (HER) remains a challenge. High alkali cation concentration at a high operating current density has recently been used to promote electrochemical CO₂R at low pH. Herein we report an alternative approach to selective CO₂R (>70 % Faradaic efficiency for C₂₊ products, FE_C2+) at low pH (pH 2; H₃PO₄/KH₂PO₄) and low potassium concentration ([K⁺]=0.1 M) using organic film-modified polycrystalline copper (Modified-Cu). Such an electrode effectively mitigates HER due to attenuated proton transport. Modified-Cu still achieves high FE_C2+ (45 % with Cu foil /55 % with Cu GDE) under 1.0 M H₃PO₄ (pH≈1) at low [K⁺] (0.1 M), even at low operating current, conditions where HER can otherwise dominate.