Nonionic latices in aqueous media part 1. Preparation and characterization of polystyrene latices

A series of non-ionic polystyrene latices in aqueous media containing particles with a narrow size distribution have been prepared using a nonyl phenol poly(ehylene glycol) condensate as the surfactant, methoxy poly(ethylene glycol methacrylate) as the comonomer/stabilizer, and ascorbic acid/hydrogen peroxide as the initiator system. As a control synthesis for comparison with the above latex, a charge stabilized polystyrene latex was prepared, using an anionic surfactant and potassium persulphate as the initiator. Latices employing a combination of charge plus steric stabilization mechanisms were also prepared, in order to investigate the effect of the non-ionic surfactant and the comonomer/stabilizer. The particle size of the latices was measured by transmission electron microscopy, the surface charge density by conductimetric titration and the glass transition temperature of the polymer by differential scanning calorimetry. The latex prepared using non-ionic ingredients, showed no titratable charge and exhibited a profound lowering of the glass transition temperature, with respect to the charge stabilized latex. On the basis of these results, schematic models for the polymerization mechanism and the morphology of the latex particles are proposed.     

Time-resolved small-angle X-ray scattering studies of polymer-silica nanocomposite particles: initial formation and subsequent silica redistribution

Small angle X-ray scattering (SAXS) is a powerful characterization technique for the analysis of polymer-silica nanocomposite particles due to their relatively narrow particle size distributions and high electron density contrast between the polymer core and the silica shell. Time-resolved SAXS is used to follow the kinetics of both nanocomposite particle formation (via silica nanoparticle adsorption onto sterically stabilized poly(2-vinylpyridine) (P2VP) latex in dilute aqueous solution) and also the spontaneous redistribution of silica that occurs when such P2VP-silica nanocomposite particles are challenged by the addition of sterically stabilized P2VP latex. Silica adsorption is complete within a few seconds at 20 °C and the rate of adsorption strongly dependent on the extent of silica surface coverage. Similar very short time scales for silica redistribution are consistent with facile silica exchange occurring as a result of rapid interparticle collisions due to Brownian motion; this interpretation is consistent with a zeroth-order Smoluchowski-type calculation.     

Investigation of the adsorption of surfactants on the poly(styrene) latex particles by small-angle X-ray scattering

We present the study of the adsorption of a non-ionic surfactant onto latex particles by small-angle X-ray scattering (SAXS). The analysis of the process of adsorption by SAXS is discussed in detail. It is demonstrated that SAXS allows to monitor the gradual built-up of the surface layer with increasing amount of added surfactant. SAXS also allows to obtain the radial volume fraction of the hydrophilic tails of the surfactant. Possible limitations of this analysis are discussed.     

Sterically and electrosterically stabilized emulsion polymerization. Kinetics and preparation

The principal subject discussed in the current paper is the radical polymerization in the aqueous emulsions of unsaturated monomers (styrene, alkyl (meth)acrylates, etc.) stabilized by non-ionic and ionic/non-ionic emulsifiers. The sterically and electrosterically stabilized emulsion polymerization is a classical method which allows to prepare polymer lattices with large particles and a narrow particle size distribution. In spite of the similarities between electrostatically and sterically stabilized emulsion polymerizations, there are large differences in the polymerization rate, particle size and nucleation mode due to varying solubility of emulsifiers in oil and water phases, micelle sizes and thickness of the interfacial layer at the particle surface. The well-known Smith-Ewart theory mostly applicable for ionic emulsifier, predicts that the number of particles nucleated is proportional to the concentration of emulsifier up to 0.6. The thin interfacial layer at the particle surface, the large surface area of relatively small polymer particles and high stability of small particles lead to rapid polymerization. In the sterically stabilized emulsion polymerization the reaction order is significantly above 0.6. This was ascribed to limited flocculation of polymer particles at low concentration of emulsifier, due to preferential location of emulsifier in the monomer phase. Polymerization in the large particles deviates from the zero-one approach but the pseudo-bulk kinetics can be operative. The thick interfacial layer can act as a barrier for entering radicals due to which the radical entry efficiency and also the rate of polymerization are depressed. The high oil-solubility of non-ionic emulsifier decreases the initial micellar amount of emulsifier available for particle nucleation, which induces non-stationary state polymerization. The continuous release of emulsifier from the monomer phase and dismantling of the non-micellar aggregates maintained a high level of free emulsifier for additional nucleation. In the mixed ionic/non-ionic emulsifiers, the released non-ionic emulsifier can displace the ionic emulsifier at the particle surface, which then takes part in additional nucleation. The non-stationary state polymerization can be induced by the addition of a small amount of ionic emulsifier or the incorporation of ionic groups onto the particle surface. Considering the ionic sites as no-adsorption sites, the equilibrium adsorption layer can be thought of as consisting of a uniform coverage with holes. The de-organization of the interfacial layer can be increased by interparticle interaction via extended PEO chains--a bridging flocculation mechanism. The low overall activation energy for the sterically stabilized emulsion polymerization resulted from a decreased barrier for entering radicals at high temperature and increased particle flocculation.     

Effect of hydrophilic comonomer and surfactant type on the colloidal stability and size distribution of carboxyl- and amino-functionalized polystyrene particles prepared by miniemulsion polymerization

Carboxyl and amino-functionalized polystyrene latex particles were synthesized by the miniemulsion copolymerization of styrene and acrylic acid or 2-aminoethyl methacrylate hydrochloride (AEMH). The reaction was started by using an oil-soluble initiator, such as 2,2'-azobis(2-methylbutyronitrile) (V-59). The effect of the functional monomer content and type of surfactant (non-ionic versus ionic) on the particle size and particle size distribution was investigated by dynamic light scattering (DLS) and transmission electron microscopy (TEM). A bimodal particle size distribution was observed for functionalized latex particles prepared in the presence of the non-ionic surfactant (i.e., Lutensol AT-50) when 1 wt % of acrylic acid or 3 wt % of AEMH as a comonomer was employed. The copolymer particle nucleation was studied by using a highly hydrophobic fluorescent dye. From the obtained results, the formation of bimodal particle size distribution may be attributed to a budding-like effect, which takes place during the earlier stage of polymerization and is caused by the additional stabilizing energy originated from the ionic groups of a functional polymer. The reaction mechanism of particle formation in the presence of non-ionic and ionic surfactants has been proposed. The amount of the surface functional groups was determined from polyelectrolyte titration data.     

核/壳乳液聚合工艺中乳化剂的定量研究

以十二烷基硫酸钠(SDS)为乳化剂,采用多步种子乳液聚合方法制备了核/壳结构乳液,研究了乳化剂加入量以及加料速率对核壳乳液聚合的影响,并推导了核及壳乳液聚合阶段所需乳化剂量的计算公式.研究表明,当种子、核、壳乳液聚合阶段单体量分别为12g、50g和50g,种子乳液聚合阶段加入的乳化剂量为0.44g时,控制核、壳乳液聚合阶段乳化剂的加入量分别在0.64～2.07g及0.04～2.12g之间,且预乳化单体的滴加速度低于2.3g/min时,可以防止二次成核及新乳胶粒子的形成,制得粒径分布窄、核/壳结构明显的乳胶粒子.利用透射电镜(TEM)对所制备的核壳结构乳胶粒子的结构形态进行了验证,试验结果与理论预测结果一致.     

Surfactant-free emulsion copolymerization of styrene and methyl methacrylate for preparation of water-redispersible polymeric powders

Poly(methyl methacrylate), polystyrene, and poly(styrene-co-methyl methacrylate) cationically stabilized latexes with up to 25% solid content were prepared by surfactant-free emulsion polymerization (SFEP) employing 1 mol % 2,2′-azobis[2-(2-imidazolin-2-yl)propane]dihydrochloride (VA-044) as an initiator and stabilizer (inisurf) with respect to monomer at 70 °C. The latexes had 200–500 nm z-diameter and a very narrow size distribution (PDI < 0.05). The stabilizing amidinium moieties from VA-044 were covalently bound to the particles. After drying in air, poly(styrene-co-methyl methacrylate), PS-co-PMMA latexes were easily redispersible in water simply by addition of water and a few minutes of gentle stirring. The redispersed latex particles had colloidal characteristics very similar to the original latex particles in terms of polydispersity, size, and zeta potential. In contrast, latexes prepared with a similar formulation but using a conventional cationic surfactant (CTAB) that was not covalently bound to the particles were not redispersible. This is the simplest method reported so far for the preparation of redispersible latexes that do not use high stabilizer concentrations. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 2376–2381     

Influence of hexadecane on the formation of droplets and growth of particles for methyl methacrylate miniemulsion polymerization

The evolution of monomer droplets and latex particles of methyl methacrylate miniemulsions, initiated by an oil‐phase initiator, stabilized by a cationic surfactant mixture, and costabilized by different amounts of hexadecane, was investigated. With an increasing hexadecane concentration, the ultrasonication time required for the miniemulsions to reach a critically stabilized state was reduced, and a unimodal size distribution of the droplets with a decreasing average diameter was obtained. For lower hexadecane concentrations, a bimodal size distribution of the latex particles, with a significant increase in the volume fraction of the smaller latex particles, was achieved after the polymerization. The enhanced growth of the volume fraction of the smaller latex particles came from both nucleation of the shrinking droplets due to Ostwald ripening and homogeneous and/or micellar nucleation, if micelles existed, triggered by radicals in the aqueous phase. For high hexadecane concentrations, Ostwald ripening was effectively retarded, and the miniemulsions were sufficiently stabilized against the degradation of molecular diffusion. The size distributions of the droplets and latex particles were almost identical. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4603–4610, 2006     

Adsorption and heterocoagulation of nonionic surfactants and latex particles on cement hydrates

The adsorption of nonionic surfactants of the alkyl-phenol-poly(ethylene oxide) family and of acrylic latex particles on several anhydrous (but hydrating) or fully hydrated mineral phases of Portland cement was studied. No or negligible adsorption of the surfactant was observed. This was assigned to the ionized character of the surface silanol groups in calcium-silicate-hydrates and to the strongly ionic character of the OH groups in calcium hydroxide and in the calcium-sulfoaluminate-hydrates, which prevents the formation of surface-ethoxy hydrogen bonds. In contrast, provided they are properly stabilized by the surfactant, the latex particles form a loose monolayer on the surface of hydrating tricalcium silicate particles. The attractive interaction between the positive mineral surface and the negative latex surface appears to be the driving force for adsorption. In line with this, adsorption is reduced by sulfate anions, which adsorb specifically onto the silicate surface. Compared to tricalcium silicate, portlandite and gypsum interact only marginally with the latex particles. Our results show that the stability of the nonionic surfactant/latex/cement systems is essentially controlled by the latex colloidal stability and the latex-cement interactions, the surfactant having little direct interaction, if any, with the mineral surfaces.     

Synthesis and directed self-assembly of patterned anisometric polymeric particles

A simple and versatile method for making chemically patterned anisotropic colloidal particles is proposed and demonstrated for two different types of patterning. Using a combination of thermo/mechanical stretching followed by a wet chemical treatment of a sterically stabilized latex, both patchy ellipsoidal particles with sticky interactions near the tips as well as particles with tunable fluorescent patterns could be easily produced. The potential of such model colloidal particles is demonstrated, specifically for the case of directed self-assembly.     

Miniemulsion polymerization of styrene using alkyl methacrylates as the reactive cosurfactant

 Stable styrene miniemulsions were prepared by using alkyl methacrylates as the reactive cosurfactant. Like conventional cosurfactants (e.g., cetyl alcohol (CA) and hexadecane (HD)), alkyl methacrylates (e.g., dodecyl methacrylate (DMA) and stearyl methacrylate (SMA)) may act as a cosurfactant in stabilizing the homogenized miniemulsions. Furthermore, the methacrylate group may be chemically incorporated into latex particles in subsequent miniemulsion polymerization. The data of the monomer droplet size, creaming rate and phase separation of monomer as a function of time were used to evaluate the shelf-life of miniemulsions stabilized by sodium dodecyl sulfate in combination with various cosurfactants. Polystyrene latex particles were produced via both monomer droplet nucleation and homogeneous nucleation in the miniemulsion polymerization using CA or DMA as the cosurfactant, with the result of a quite broad particle size distribution. On the other hand, the miniemulsion polymerization with HD or SMA showed a predominant monomer droplet nucleation. The resultant particle size distribution was relatively narrow. In miniemulsion polymerization, the less hydrophobic DMA is similar to CA, whereas the more hydrophobic SMA is similar to HD. Received: 19 November 1996 Accepted: 20 February 1997     

Synthesis of Sub-100 nm and Narrow Particle Size Distribution Cationic Latex by One-Step Emulsion Polymerization

A novel approach to synthesize narrow particle size distribution cationic latex particles based on styrene and butyl acrylate was proposed. The effect of monomer/water ratios, surfactant (cetyltrimethylammonium chloride) concentrations, and monomer compositions on the evolution of particle size, distribution, number, and morphology as a function of monomer conversion was concerned in order to confirm the optimum polymerization condition. As expected, the particle size of the ultima latex increased with monomer/water ratios and styrene contents decreased with increasing surfactant concentrations. Continuous nucleation phenomena occurred when monomer/water ratio was lesser than 30/70, resulting in a gradual increase in the number of particles in the whole polymerization process. Combined with the previous work (Colloid and Polymer Science, 2014, 292: 519–525), it was concluded that particle coagulation easily took place in cationic emulsion polymerization of styrene. Thus, the narrow particle size distribution cationic latexes with particle scale between 50 nm and 80 nm, 30 wt% solid content could be prepared in a short reaction time.     

Synthesis of polymer particles and nanocapsules stabilized with PEO/PPO containing polymerizable surfactants in miniemulsion

We describe the miniemulsion polymerization of vinyl monomers stabilized in the presence of the polymerizable anionic surfactant Tego XP-1008 and the polymerizable nonionic surfactant Tego XP-1007. Different amounts of polymerizable surfactants and various types of initiators were used to investigate the size and the stability of the final latex particles by transmission electron microscopy and dynamic light-scattering measurements. The grafting of the polymerizable surfactants onto the surface of the latex particles was checked by NMR and XPS measurements and was found to be efficient. Finally, polymerizations of appropriate formulations containing divinylbenzene with the polymerizable surfactant Tego XP-1008 in the presence of a larger amount of hydrophobic agent produced nanocapsules.     

Effect of silica particles on stability of highly concentrated water-in-oil emulsions with non-ionic surfactant

Water-in-oil, high internal phase emulsion made of super-cooled aqueous solution containing a mixture of inorganic salts and stabilized with non-ionic surfactant (sorbitan monooleate) alone was investigated. It was not possible to produce a highly concentrated emulsion (with aqueous phase fraction = 94 wt %), stabilized with surface-treated silica, solely: we were able to form an emulsion with a maximal aqueous phase mass fraction of 85 wt % (emulsion inverts/breaks above this concentration). The inversion point is dependent on the silica particle concentration, presence of salt in the aqueous phase, and does not depend on the pH of the dispersed phase. All emulsions stabilized by the nanoparticles solely were unstable to shear. So, the rheological properties and stability of the emulsions containing super-cooled dispersed phase, with regards to crystallization, were determined for an emulsion stabilized by non-ionic surfactant only. The results were compared to the properties obtained for emulsions stabilized by surface treated (relatively hydrophobic) silica nanoparticles as a co-surfactant to sorbitan monooleate. The influence of the particle concentration, type of silica surface treatment, particle/surfactant ratio on emulsification and emulsion rheological properties was studied. The presence of the particles as a co-stabilizer increases the stability of all emulsions. Also, it was found that the particle/surfactant ratio is important since the most stable emulsions are those where particles dominate over the surfactant, when the surfactant’s role is to create bridging flocculation of the particles. The combination of the two types of hydrophobic silica particles as co-surfactants is: one that resides at the water/oil interface and provides a steric boundary and another that remains in the oil phase creating a 3D-network throughout the oil phase, which is even more beneficiary in terms of the emulsion stability.     

Competitive adsorption of an anionic and a nonionic surfactant on polystyrene latex particles as monitored by small x-ray scattering

Adsorption of the anionic surfactant sodium dodecylsulfate (SDS) as well as competitive adsorption of SDS with the nonionic surfactant Triton X-405 on a polystyrene latex has been examined by the use of small-angle x-ray scattering (SAXS). Since the latex particles only have a low contrast towards water whereas the electron densities of the added surfactants are rather high, their gradual adsorption can be monitored with good sensitivity. The particles covered with SDS have been investigated by the contrast variation method. A distinct core-shell structure has been observed. After maximum coverage of the surface is reached, the additional surfactant forms free micelles. The analysis presented here allows the simultaneous investigation of the covered particles and the free micelles. This is due to their respective characteristic scattering contributions in different angular ranges. Information on the competitive adsorption could be obtained by analyzing the structure of the coated particles and the composition of the free mixed micelles. The adsorption is shown to be an equilibrium process where adsorption of the nonionic component is found to be much stronger than of the SDS molecules.     

Synthesis of polymer particles possessing radical initiating sites on the surface by emulsion copolymerization and construction of core–shell structures by a photoinduced atom transfer radical polymerization approach

The crosslinked polystyrene particles possessing photofunctional N,N‐diethyldithiocarbamate groups on their surface were prepared by free‐radical emulsion copolymerization of a mixture of styrene, divinylbenzene and 4‐vinylbenzyl N,N‐diethyldithiocarbamate with redox system as an initiator under UV irradiation. In this copolymerization, the inimer 4‐vinylbenzyl N,N‐diethyldithiocarbamate acted the formation of hyperbranched structures by living radical photopolymerization. The particle sizes (number‐average particle diameter = 214–523 nm) were controlled by varying the feed amount of surfactant and size distributions were relatively narrow. Subsequently, core–shell particles were synthesized by photoinduced atom transfer radical polymerization approach of methyl methacrylate initiated by photofunctional polystyrene particles as a macroinitiator. Such core–shell particles were stabilized sterically by grafted chains in organic solvents. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1771–1777, 2007     

Ultrasonically induced microemulsion polymerization of styrene

In this paper, ultrasonically induced microemulsion polymerization of styrene was successfully performed, possessing many merits such as high polymerization rate, the formation of small latex particles with a narrow size distribution, the absence of initiator and relatively low surfactant concentration. The monomer conversion reached 70% in 1 h, and the average diameter of polystyrene (PS) latex was about 30 nm which could be prepared with 3% surfactant (sodium dodecyl sulfate, SDS) concentration. The molecular weight of PS was around 10⁶ and the poly-distribution index was 1.06, indicating a very narrow distribution. Several influencing factors were investigated in detail, showing that ultrasonically induced microemulsion polymerization is a new route to prepare PS nanoparticles.     

Adsorption of sterically stabilized latex particles at liquid surfaces: effects of steric stabilizer surface coverage, particle size, and chain length on particle wettability

A series of five near-monodisperse sterically stabilized polystyrene (PS) latexes were synthesized using three well-defined poly(glycerol monomethacrylate) (PGMA) macromonomers with mean degrees of polymerization (DP) of 30, 50, or 70. The surface coverage and grafting density of the PGMA chains on the particle surface were determined using XPS and (1)H NMR spectroscopy, respectively. The wettability of individual latex particles adsorbed at the air-water and n-dodecane-water interfaces was studied using both the gel trapping technique and the film calliper method. The particle equilibrium contact angle at both interfaces is relatively insensitive to the mean DP of the PGMA stabilizer chains. For a fixed stabilizer DP of 30, particle contact angles were only weakly dependent on the particle size. The results are consistent with a model of compact hydrated layers of PGMA stabilizer chains at the particle surface over a wide range of grafting densities. Our approach could be utilized for studying the adsorption behavior of a broader range of sterically stabilized inorganic and polymeric particles of practical importance.     

Self-Assembling Behavior of Polyglyceryl-Modified Silicone Surfactant in Aqueous Solution

We report interesting self-assembly behavior of a polyglyceryl-modified silicone surfactant in the aqueous solution; the sample has been characterized through measurements of surface tension, transmission electron microscopy (TEM), dynamic light scattering (DLS), and small-angle x-ray scattering (SAXS). Aqueous solutions of this surfactant had a low critical aggregation concentration (CAC) and surface tension (21.5 mN · m^?1), substantially lower than those reported for polyether-modified silicone surfactants with a similar molecular architecture. DLS and TEM revealed self-assembled spherical micelles with a narrow size distribution. At higher concentrations (10 wt%), linear packing of micelles was observed, while the micelle size distribution remained similar (50–90 nm). SAXS data could be fitted through the use of a core–shell model and implied that the core radius remained roughly 4.3–6.0 nm for all solutions of the surfactant analyzed. The origin of its curious aggregates behavior is attributed to hydrogen bonding, steric effects, and the directionality of bond angle from the polyglyceryl block of this novel class of silicone surfactant. This type of surfactant coupling lipophilic segments assembles the cores of the micelles in water which may find positive factors for potential applications such as microreaction compartmentalization.     

Grafted Polymeric Microspheres: A Synthetic Approach to Structurally Well-Defined Brush Polymers

Abstract

A simple method for the surface grafting of crosslinked polystyrene latex particles of narrow size distribution as core is described. Amino groups were generated on the surface of these microspheres by a two-step process of nitration and subsequent reduction. Polyethylene glycol chain of desired molecular weight was covalently linked to the surface amino group using diiso-cyanate-coupling reaction. The method is appropriate for designing brush polymers.