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1.
The evolution and the origin of “solid-like state” in molten polymer/clay nanocomposites are studied. Using polypropylene/clay hybrid (PPCH) with sufficient maleic anhydride modified PP (PP-MA) as compatibilizer, well exfoliation yet solid-like state was achieved after annealing in molten state. Comprehensive linear viscoelasticity and non-linear rheological behaviors together with WAXD and TEM are studied on PPCH at various dispersion stages focusing on time,temperature and deformation dependencies of the “solid-like” state in molten nanocomposites. Based on these, it is revealed that the solid-structure is developed gradually along with annealing through the stages of inter-layer expansion by PP-MA,the diffusion and association of exfoliated silicate platelets, the formation of band/chain structure and, finally, a percolated clay associated network, which is responsible for the melt rigidity or solid-like state. The network will be broken down by melt frozen/crystallization and weakened at large shear or strong flow and, even more surprisingly, may be disrupted by using trace amount of silane coupling agent which may block the edge interaction of platelets. The solid-like structure causes characteristic non-linear rheological behaviors, e.g. residual stress after step shear, abnormal huge stress overshoots in step flows and, most remarkably, the negative first normal stress functions in steady shear or step flows. The rheological and structural arguments challenge the existing models of strengthened entangled polymer network by tethered polymer chains connecting clay particles or by chains in confined melts or frictional interaction among tactoids. A scheme of percolated networking of associated clay platelets, which may in band form of edge connecting exfoliated platelets, is suggested to explain previous experimental results.  相似文献   

2.
A well‐exfoliated morphology is usually observed for polar polymer/clay nanocomposites via dynamic melt processing techniques, whereas only an intercalated or a partially intercalated/partially exfoliated morphology is often obtained for nonpolar polymer/clay nanocomposites, even though some polar compatibilzer is used. In this study, an accelerated exfoliation effect was observed for the first time in iPP/organoclay nanocomposites prepared through so‐called dynamic packing injection molding, in which the specimen is forced to move repeatedly in a chamber by two pistons that move reversibly with the same frequency as the solidification progressively occurs from the mold wall to the molding core part. The disordered level and exfoliated degree of clay was found to dramatically increase from the skin to the core of the prepared samples and eventually the WAXD reflections of interlayer d‐spacing diminished in the core. The changed degree of exfoliation was also proved directly by TEM observation. The prolongation of processing time, the gradual growth of solidification front, the increased melts viscosity, and the shear amplification effect were considered to explain the higher degree of exfoliation in the center zone of mold chamber. Our result suggests that a critical shear force may be needed to break down clay into exfoliated structure. This can be also well used to explain at least partially the intercalated morphology, which is commonly observed for nonpolar polymer/clay nanocomposites via conventional processing. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2005–2012, 2005  相似文献   

3.
Poly(styrene‐co‐butyl acrylate) copolymers were prepared by free‐radical random copolymerization of styrene and butyl acrylate in emulsion in the presence of 10% of surface‐modified sodium montmorillonite (Na‐MMT). The objective of this work was to evaluate the impact of the clay organic modifier in terms of its chemical structure, its degree of interaction within the clay galleries surface, and its ability to copolymerize with monomers, on the morphology and properties of the final nanocomposite prepared. Na‐MMT was modified using different organic modifiers, namely: sodium 1‐allyloxy‐2‐hydroxypropyl (Cops), 2‐acrylamido‐2‐methyl‐1‐propanesulfonic acid (AMPS), N‐isopropylacrylamide (NIPA), and sodium 11‐methacryloyloxy‐undecan‐1‐yl sulfate (MET), respectively. The morphology and properties of the nanocomposites obtained were found to be dependant on the clay organic modifier. X‐ray diffraction (XRD) and transmission electron microscopy indicated that, nanocomposites at 10% clay loading with Cops‐, NIPA‐, and MET‐modified clays, yielded intercalated to partially exfoliated structures, whereas AMPS‐modified clay gave a nanocomposite with a fully exfoliated structure. All polymer–clay nanocomposites were found to be more thermally stable than neat poly(S‐co‐BA) as were determined by TGA. However, nanocomposites with intercalated structures exhibited greater thermal stability relative to fully exfoliated ones. Furthermore, nanocomposites with exfoliated structures exhibited higher storage moduli (GI) than partially exfoliated once, whereas intercalated structure showed the lowest GI values. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3619–3628, 2008  相似文献   

4.
In this work, poly(ethylene terephthalate)/organically modified montmorillonite (PET/o‐MMT) nanocomposites were prepared via direct melt compounding in a twin‐screw extruder. The main objective was to study the effects of using a polyester ionomer (PETi) as a compatibilizer to promote the intercalation and/or exfoliation of the o‐MMT in the PET. The o‐MMT content was 0, 1, 3, or 5 wt % and the PETi/o‐MMT mass ratio was 0/1, 1/1, or 3/1. The PETi was efficient to promote the intercalation/exfoliation of the o‐MMT in the PET matrix, as revealed by wide angle X‐ray scattering and transmission electron microscopy. Rheological characterization showed that the PET/o‐MMT nanocomposites exhibited a higher complex viscosity at low frequencies than PET, which is characteristic of materials presenting yield strength. Moreover, the higher the content and/or the degree of intercalation/exfoliation of the o‐MMT, the more the nanocomposite behaved like a solid because of a percolated structure formed by the o‐MMT layers, and the more the storage and loss modulus, G′ and G″, became independent of the frequency at low frequencies. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3084–3091, 2007  相似文献   

5.
Impact‐modified polypropylene (PP)/vermiculite (VMT) nanocomposites toughened with maleated styrene–ethylene butylene–styrene (SEBS‐g‐MA) were compounded in a twin‐screw extruder and injection‐molded. VMT was treated with maleic anhydride, which acted both as a compatibilizer for the polymeric matrices and as a swelling agent for VMT in the nanocomposites. The effects of the impact modifier on the morphology and the impact, static, and dynamic mechanical properties of the PP/VMT nanocomposites were investigated. Transmission electron microscopy revealed that an exfoliated VMT silicate layer structure was formed in ternary (PP–SEBS‐g‐MA)/VMT nanocomposites. Tensile tests showed that the styrene–ethylene butylene–styrene additions improved the tensile ductility of the (PP–SEBS‐g‐MA)/VMT ternary nanocomposites at the expense of their tensile stiffness and strength. Moreover, Izod impact measurements indicated that the SEBS‐g‐MA addition led to a significant improvement in the impact strength of the nanocomposites. The SEBS‐g‐MA elastomer was found to be very effective at converting brittle PP/VMT organoclay composites into tough nanocomposites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2332–2341, 2003  相似文献   

6.
This work dealt with the effect of using an acrylic acid modified polypropylene (PP‐g‐AA) as a compatibilizing agent for the intercalation/exfoliation of an organically modified montmorillonite (o‐MMT) in a polypropylene matrix (PP). Two PP‐g‐AA containing the same AA content (6 wt %) and having different molar masses were used. The o‐MMT content was 0, 1, or 5 wt % of total mass and the PP‐g‐AA/o‐MMT mass ratio was 0/1, 1/1, 2/1, or 5/1. Results of wide angle X‐ray scattering (WAXS) and transmission electronic microscopy (TEM) showed that without the PP‐g‐AA, the o‐MMT was dispersed in the PP/o‐MMT in a micrometer scale, similar to a conventional microcomposite. With the PP‐g‐AA, the o‐MMT was much better dispersed and its interlayers were intercalated and partly exfoliated by the polymer chains. Compared with the neat PP, some PP/PP‐g‐AA/o‐MMT systems exhibited higher G′ values and a yield stress at low frequencies, indicating that the PP‐g‐AA promoted the intercalation/exfoliation of the o‐MMT. The compatibilizing efficiency of those two PP‐g‐AA was very similar. Generally speaking, the higher the PP‐g‐AA/o‐MMT mass ratio, the better the state of dispersion and the degree of intercalation/exfoliation. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1811–1819, 2008  相似文献   

7.
Low density polyethylene nanocomposites were prepared using differently modified montmorillonite (MMT) and different compatibilizers. The best results were obtained for MMT with largest gallery distance. The most exfoliated system was further optimized for superior mechanical properties by varying the compounding condition. The criteria were mechanical properties of nanocomposites and X-ray proofs of exfoliation. The optimized nanocomposites were used for film blowing. The effect of blow ratio on mechanical properties and oxygen permeation of films was evaluated for two best nanocomposites and two films blown from pristine polyethylene. The texture of crystalline phase of blown films was analyzed by X-ray pole figure technique, SAXS and AFM. Two components of texture were detected, the first component related to the molecular orientation of polyethylene by film blowing and take-up and the second connected with the formation of free surfaces of the film. The crystallinity degree from DSC and long period determined from SAXS of polyethylene component were nearly independent of the additives. It indicated that the compatibilizer was preferentially located around clay platelets and did not enter the amorphous layers of polyethylene. Also the orientation of clay platelets was determined by FTIR using 1080 cm−1 band characteristic for Si-O bonds. A clear correlation of oxygen permeativity of blown films with clay platelets orientation and degree of exfoliation was evidenced.  相似文献   

8.
Melting behaviors and nonisothermal crystallization of poly(butylene terephthalate)/poly(ethylene‐co‐glycidyl methacrylate) (PBT/PEGMA), PBT/commercial modified montmorillonite clays (PBT/Clay), and PBT/exfoliated silicates (PBT/PEGMA/Clay) nanocomposites were studied by wide‐angle X‐ray diffraction and differential scanning calorimeter. PEGMA is used as a compatibilizer. For both isothermally and nonisothermally crystallized samples, PEGMA facilitates the recrystallization of PBT during the heating scans, and leads to a less degree of perfection of the crystals. However, the clay hinders the recrystallization growth during heating scans, and increases perfection of the crystals. Nonisothermal crystallization kinetics was described by kinetic models and undercooling was taken into account. The PEGMA would lead to an increase of the blend viscosity, rendering the chains less mobile and lower the crystallizability of PBT in PBT/PEGMA. The well‐dispersed exfoliated silicates in PBT/PEGMA/Clay cause a large number of nuclei to precede crystallization. The fold surface free energy (σe) and activation energy also supported the interpretation. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 564–576, 2008  相似文献   

9.
By manipulating processing conditions, three levels of exfoliation of synthetic α-zirconium phosphate (α-ZrP) nanoplatelets in epoxy matrices have been achieved. Transmission electron microscopy and wide angle X-ray diffraction were utilized to confirm the three different levels of exfoliation of nanoplatelets in epoxy/α-ZrP nanocomposites. As expected, it was found that modulus and strength of the nanocomposite are affected by how well the nanoplatelets disperse. It was also found that the operative fracture mechanisms depend strongly on the state of the nanoplatelets dispersion. The crack deflection mechanism, which leads to a tortuous path crack growth, was only observed for poorly dispersed nanocomposites. Delamination of intercalated nanoplatelets and crack deflection were observed in a moderately dispersed system. In the case of fully exfoliated system, the crack only propagated in a straight fashion, which indicates that the fully exfoliated individual nanoplatelet can not affect the propagation of crack at all. The implication of the present findings for structural applications of polymer nanocomposites is discussed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1459–1469, 2007  相似文献   

10.
The properties of polypropylene composites can be tailored through the use of nanoclay fillers. The effectiveness of a metallocene‐catalyzed hydroxyl‐functional polypropylene in the compatibilization of polypropylene layered nanosilicate composites was studied, and the results were compared with those for a commercial maleic anhydride functionalized polypropylene. Polypropylene/organoclay nanocomposites were prepared by melt blending, and two polypropylene/compatibilizer/organoclay ratios, 90/5/5 and 70/20/10, were characterized. The organomodification of the clay was carried out with octadecylamine and N‐methylundecenylamine. The structure of the layered silicate was studied by transmission electron microscopy, wide‐angle X‐ray scattering, and small‐angle X‐ray scattering. The fracture surfaces of the composites and thus the efficiency of the compatibilizers to penetrate the galleries of the organoclays were characterized by scanning electron microscopy, and the melt viscosity was studied by stress‐controlled rotational rheometry. The nanostructure was observed with both alkyl amines used for intercalation. The fillers facilitated the processability of all the composites, consisting of equal amounts of compatibilizer and organoclay filler and, in some of the composites, containing twice as much compatibilizer as organoclay filler. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1892–1903, 2005  相似文献   

11.
For the improved dispersion of montmorillonite (MMT) in a polypropylene (PP) matrix, PP/MMT nanocomposites prepared via direct melt intercalation were further subjected to oscillating stress achieved by dynamic packing injection molding. The shear‐induced morphological changes were investigated with an Instron machine, wide‐angle X‐ray diffraction, scanning electron microscopy, and transmission electron microscopy. The original nanocomposites possessed a partly intercalated and partly exfoliated morphology. A transformation of the intercalated structure into an exfoliated structure occurred after shearing, and a more homogeneous dispersion of MMT in the PP matrix was obtained. However, the increase of the exfoliated structure was accompanied by the scarifying of the orientation of MMT layers along the shear direction. Some bended or curved MMT layers were found for the first time by TEM after shearing. However, the orientation of PP chains in the PP/MMT nanocomposites became very difficult under an external shear force; this indicated that the molecular motion of PP chains intercalated between MMT layers was highly confined. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1–10, 2003  相似文献   

12.
The evolution and the origin of "solid-like state" in molten polymer/clay nanocomposites are studied. Using polypropylene/clay hybrid (PPCH) with sufficient maleic anhydride modified PP (PP-MA) as compatibilizer, well exfoliation yet solid-like state was achieved after annealing in molten state. Comprehensive linear viscoelasticity and non-linear rheological behaviors together with WAXD and TEM are studied on PPCH at various dispersion stages focusing on time,temperature and deformation dependencies of the "solid-like" state in molten nanocomposites. Based on these, it is revealed that the solid-structure is developed gradually along with annealing through the stages of inter-layer expansion by PP-MA,the diffusion and association of exfoliated silicate platelets, the formation of band/chain structure and, finally, a percolated clay associated network, which is responsible for the melt rigidity or solid-like state. The network will be broken down by melt frozen/crystallization and weakened at large shear or strong flow and, even more surprisingly, may be disrupted by using trace amount of silane coupling agent which may block the edge interaction of platelets. The solid-like structure causes characteristic non-linear rheological behaviors, e.g. residual stress after step shear, abnormal huge stress overshoots in step flows and, most remarkably, the negative first normal stress functions in steady shear or step flows. The rheological and structural arguments challenge the existing models of strengthened entangled polymer network by tethered polymer chains connecting clay particles or by chains in confined melts or frictional interaction among tactoids. A scheme of percolated networking of associated clay platelets, which may in band form of edge connecting exfoliated platelets, is suggested to explain previous experimental results.  相似文献   

13.
14.
Montmorillonite (MMT) was modified with the acidified cocamidopropyl betaine (CAB) and the resulting organo‐montmorillonite (O‐MMT) was dispersed in an epoxy/methyl tetrahydrophthalic anhydride system to form epoxy nanocomposites. The intercalation and exfoliation behavior of the epoxy nanocomposites were examined by X‐ray diffraction and transmission electron microscopy. The curing behavior and thermal property were investigated by in situ Fourier transform infrared spectroscopy and DSC, respectively. The results showed that MMT could be highly intercalated by acidified CAB, and O‐MMT could be easily dispersed in epoxy resin to form intercalated/exfoliated epoxy nanocomposites. When the O‐MMT loading was lower than 8 phr (relative to 100 phr resin), exfoliated nanocomposites were achieved. The glass‐transition temperatures (Tg's) of the exfoliated nanocomposite were 20 °C higher than that of the neat resin. At higher O‐MMT loading, partial exfoliation was achieved, and those samples possessed moderately higher Tg's as compared with the neat resin. O‐MMT showed an obviously catalytic nature toward the curing of epoxy resin. The curing rate of the epoxy compound increased with O‐MMT loading. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1192–1198, 2004  相似文献   

15.
In current study, a real‐time rheological method was used to investigate the intercalation and exfoliation process of clay in high‐density polyethylene/organoclay (HDPE/OMMT) nanocomposites using maleic anhydride grafted polyethylene (PEgMA) as compatibilizer. To do this, a steady shear was applied to the original nonintercalated or slightly intercalated composites prepared via simple mixing. The moduli of the composites were recorded as a function of time. The effect of matrix molecular weight and the content of compatibilizer on the modulus were studied. The role of the compatibilizer is to enhance the interaction between OMMT and polymer matrix, which facilitates the dispersion, intercalation, and exfoliation of OMMT. The matrix molecular weight determines the melt viscosity and affects the shear stress applied to OMMT platelets. Based on the experimental results, different exfoliation processes of OMMT in composites with different matrix molecular weight were demonstrated. The slippage of OMMT layers is suggested in low‐molecular weight matrix, whereas a gradual intercalation process under shear is suggested in high‐molecular weight matrix. Current study demonstrates that real‐time rheological measurement is an effective way to investigate the dispersion, intercalation, and exfoliation of OMMT as well as the structural change of the matrix. Moreover, it also provides a deep understanding for the role of polymer matrix and compatibilizer in the clay intercalation process. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 302–312, 2010  相似文献   

16.
The exfoliated polystyrene (PS)/clay nanocomposites were prepared via in situ polymerization using a cationic radical initiator-intercalated montmorillonite hybrid. The exfoliated structure resulted from the predominant intra-gallery polymerization over the extra-gallery polymerization owing to the anchored radical initiator inside the clay galleries. Several critical properties of the nanocomposites such as the initial thermal degradation temperature, glass transition temperature, storage modulus, Young’s modulus, and tensile strength were estimated and compared with earlier reported literature values. The improvements in such properties were either comparable or much greater than the reported literature values, mainly due to the efficient exfoliation and dispersion of the clay in the PS matrix.  相似文献   

17.
采用不同分散方法(机械搅拌、高速均质搅拌和球磨分散)制备环氧树脂粘土纳米复合材料,研究了分散方法对不同有机粘土解离结构和纳米复合材料力学性能的影响,并在此基础上探讨了粘土的解离机理.结果表明,普通机械搅拌只能使小粒径粘土或大粒径粘土团聚体的外部片层解离;施加一定的外力(如高速均质搅拌)促进粘土团聚体分散,有利于粘土片层的解离;利用剪切摩擦作用较强的球磨法分散粘土,不同处理剂改性粘土的内外片层都可以充分解离,而有机改性剂中酸性质子的催化作用对粘土片层解离的影响不大,只要粒径足够小,片层解离的驱动力(基体弹性力、反应性等)能够克服其所受阻力(片层引力、层外基体粘性阻力、层内粘性引力等),粘土内外各片层将会同时向外迁移而解离.纳米复合材料的力学性能大大改善,冲击强度和弯曲强度分别提高近50%和8%;  相似文献   

18.
Some discovery work was done on the synthesis of clay nanocomposites based on renewable plant oils. Functionalized triglycerides, such as acrylated epoxidized soybean oil, maleinized acrylated epoxidized soybean oil, and soybean oil pentaerythritol maleates, combined with styrene were used as the polymer matrix. The miscibility of these monomers and clay organomodifier was assessed by solubility parameters. The formation of nanocomposites was confirmed by both X‐ray data and transmission electron microscopy. The morphology showed a mix of intercalated and partially exfoliated sheets. The flexural modulus increased 30% at only 4 vol % clay content, but there was no significant effect on flexural strength, glass‐transition temperature, and thermal stability. Property enhancement was related to the degree of exfoliation that depends on both the polarity and flexibility of the monomers. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1441–1450, 2004  相似文献   

19.
Polyethylene–clay nanocomposites were synthesized by in situ polymerization with 2,6‐bis[1‐(2,6‐diisopropylphenylimino)ethyl] pyridine iron(II) dichloride supported on a modified montmorillonite clay pretreated with methylaluminoxane (MAO). The catalysts and the obtained nanocomposites were examined with wide‐angle X‐ray scattering. The exfoliation of the clay was further established by transmission electron microscopy. Upon the treatment of the clay with MAO, there was an increase in the d‐spacing of the clay galleries. No further increase in the d‐spacing of the galleries was observed with the iron catalyst supported on the MAO‐treated clay. The catalyst activity for ethylene polymerization was independent of the Al/Fe ratio. The exfoliation of the clay inside the polymer matrix depended on various parameters, such as the clay content, catalyst content, and Al/Fe ratio. The crystallinity percentage and crystallite size of the nanocomposites were affected by the degree of exfoliation of the clay. Moreover, when ethylene was polymerized with a mixture of the homogeneous iron(II) catalyst and clay, the degree of exfoliation was significantly lower than when the polymerization was performed with a preformed clay‐supported catalyst. This observation suggested that in the supported catalyst, at least some of the active centers resided within the galleries of the clay. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 304–318, 2005  相似文献   

20.
Structure, thermal properties, and influence of layered double hydroxide (LDH) fillers on photocrosslinking behavior of high‐density polyethylene (HDPE)/LDH nanocomposites have been studied in the present article. The X‐ray diffraction and transmission electron microscopy analysis demonstrate that the completely exfoliated HDPE/LDH nanocomposites can be obtained by controlling the organomodified LDH loading via melt‐intercalation. The data from the thermogravimetric analysis show that the HDPE/LDH nanocomposites have much higher thermal stability than HDPE sample. When the 50% weight loss was selected as a comparison point, the decomposition temperature of HDPE/LDH sample with 5 wt % LDH loading is ~40 °C higher than that of HDPE sample. The effects of UV‐irradiation on the HDPE/LDH nanocomposites show that the photoinitiated crosslinking can destroy the completely exfoliated structure to form the partially exfoliated structure, which decreased the thermal stability of the nanocomposites. However, the thermal stability of photocrosslinked samples can increase with increasing the UV‐irradiation time. The effect of LDH loading on the gel content of UV‐irradiated nanocomposites shows that the LDH materials can greatly absorb the UV irradiation and thus decrease the crosslinking efficiency. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3165–3172, 2006  相似文献   

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