In situ intercalative polymerization of conducting polypyrrole/montmorillonite nanocomposites

Conducting polypyrrole (PPy)‐montmorillonite (MMT) clay nanocomposites have been synthesized by the in situ intercalative polymerization method. The PPy‐MMT nanocomposites are characterized by field‐emission scanning electron microscopy (FE‐SEM), transmission electron microscopy (TEM), X‐ray diffraction (XRD), ultraviolet–visible (UV–vis) spectroscopy, thermogravimetric analysis (TGA), and Fourier‐transform infrared (FTIR) spectroscopy. XRD patterns show that after polymerization by the in situ intercalative method with ammonium persulfate and 1 M HCl, an increase in the basal spacing from 1.2 to 1.9 nm was observed, signifying that PPy is synthesized between the interlayer spaces of MMT. TEM and SEM micrographs suggest that the coexistence of intercalated MMT layers with the PPy macromolecules. FTIR reveals that there might be possible interfacial interactions present between the MMT clay and PPy matrix. The study also shows that the introduction of MMT clay results in thermal stability improvement of the PPy. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2279–2285, 2008     

Characteristics of polypyrrole electrodeposited onto roughened substrates composed of gold–silver bimetallic nanoparticles

In this work, the characteristics of polypyrrole (PPy) films electrodeposited onto an electrochemically roughened gold substrate with bimetallic silver and gold nanoparticles were first investigated. First, a silver substrate was roughened by a triangular‐wave oxidation–reduction cycle (ORC) in an aqueous solution containing 0.1 M HCl. Subsequently, a gold substrate was roughened by a similar ORC treatment in this used solution. The results revealed that the surface of the roughened gold substrate demonstrated two different kinds of deposition domains because of the modification of silver nanoparticles. Encouragingly, some novel characteristics of PPy deposited onto this substrate were observed, in comparison with those on the roughened gold substrate without the modification of silver nanoparticles. They included a denser and more compact surface morphology, higher oxidation degree, increased conductivity, and improved surface‐enhanced Raman scattering. Furthermore, the nucleation and growth mechanism for PPy electropolymerization on this silver‐modified roughened gold substrate was distinguishable from that on the unmodified one. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2724–2731, 2006     

Morphology,microhardness, and electrical properties of composites based on polypropylene,montmorillonite, and polypyrrole

The morphology, microhardness, and electrical properties of composites consisting of conductive polypyrrole (PPy) dispersed into a nonconductive polypropylene matrix (PP) as pure component or in form of a sodium montmorillonite/PPy (MMT/PPy) composite have been studied. For comparison, also PP/MMT composites were studied. All types of composites were processed by compression molding or by melt mixing followed by compression molding into plates, which were used for characterization. Scanning electron microscopy and transmission electron microscopy was used to examine the morphology of the prepared materials. The investigation of electrical and dielectric properties was done by dielectric relaxation spectroscopy in a wide frequency range and was related to the composite composition and processing method. The analysis of the conductivity as a function of temperature indicated that the charge transfer mechanism could be described by the variable range hopping model in three dimensions. The microhardness of PP/MMT/PPy composites with different content of MMT or PPy was determined and the creep rate has been estimated. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 407–423, 2009     

Comparison of four methods for determining fiber content of carbon fiber/epoxy composites

The most fundamental parameter that controls the properties of fiber/epoxy composites is fiber content. Thus, exact calculation of carbon fiber content is important for product quality control and process optimization. In this study, four methods for calculating fiber content of continuous carbon fiber/epoxy composites were investigated. These four methods are processing statistical (PS), optical microscopy (OM), thermogravimetric analysis (TGA), and carbonization-in-nitrogen (CIN). The results show that the CIN and PS methods have high repeatability with no more than 4.7 wt.% deviation, and a relatively exact estimation of fiber content can be obtained by using both of them. A larger difference was generated when the TGA and OM methods were used to determine the fiber content. This is because the small amount of samples required by these methods is not sufficiently representative of the whole carbon fiber composite structure. The PS and CIN methods can be used as approved ways to calculate fiber content of carbon fiber/epoxy composites effectively.     

In situ thermoset molecular composites

The polymerization of rigid rod polymer precursors in a reactive matrix precursor, which is later cured in the mold, constitutes the in situ process. A poly-azomethine (PAM) was used as the rigid rod molecule. The resin used was an epoxy. We discuss the prediction of mechanical properties using micromechanics equations for chopped fiber composites. The chemistry used to synthesize the rigid rod polymer PAM in the epoxy precursor is reviewed. Approaches to better control the cure of these epoxy systems through cure kinetics and cure rheology studies completes the thermoset in situ molecular composite process. There was a 71% increase in tensile modulus in comparison to that of the neat epoxy resin. Molecular modeling simulations and continuum mechanics are used to help understand these findings. PAM/epoxy systems were used as a matrix material in the fabrication of unidirectional glass fiber/(PAM/epoxy) structural composites. © 1994 John Wiley & Sons, Inc.     

In situ polymerization and morphology of polypyrrole obtained in water‐soluble polymer templates

Several water‐soluble polymers were used as templates for the in situ polymerization of pyrrole to determine their effect on the generation of nanosized polypyrrole (PPy) particles. The polymers used include: polyvinyl alcohol (PVA), polyethylene oxide (PEO), poly(vinyl butyral), polystyrene sulfonic acid, poly(ethylene‐alt‐maleic anhydride) (PEMA), poly(octadecene‐alt‐maleic anhydride), poly(N‐vinyl pyrrolidone), poly(vinyl butyral‐co‐vinyl alcohol‐co‐vinyl acetate), poly(N‐isopropyl acrylamide), poly(ethylene oxide‐block‐propylene oxide), hydroxypropyl methyl cellulose, and guar gum. The oxidative polymerization of pyrrole was carried out with FeCl₃ as an oxidant. The morphology of PPy particles obtained after drying the resulting aqueous dispersions was examined by optical microscopy, and selected samples were further analyzed via atomic force microscopy. Among the template polymers, PVA was the most efficient in generating stable dispersions of PPy nanospheres in water, followed by PEO and PEMA. The average size of PPy nanospheres was in the range of 160 nm and found to depend on the molecular weight and concentration of PVA. Model reactions and kinetics of the polymerization reaction of pyrrole in PVA were carried out by hydrogen ¹H NMR spectroscopy using ammonium persulfate as an oxidant. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Novel conducting fabric polymer composites as stretchable electrodes: one‐step fabrication of chemical actuators

Composite films have functioned as chemical bending actuators, where stretchable conducting fabrics were joined to both surfaces of ionomer films. This phenomenon shows that a direct metallization of either electroless or electrolytic plating having a metal dendrite formation on the ionomer film is not essential for functioning as actuators. Conducting fabric polymer composite (CFPC) actuators can be easily fabricated by a simple adhesion process using flexible conducting fabrics as electrodes. Due to their excellent contraction and expansion capabilities, gold‐ and copper‐plated knitted fabrics were employed and stably bound to Nafion‐117 film. Au‐CFPC actuators demonstrated a maximum bending displacement of ±2.5 mm at ±2 V. Cu‐CFPC gave a smaller displacement of ±0.7 mm at ±2 V, having no reverse displacement. The method described here is widely applicable, introducing conducting layers on various flexible, stretchable, and polymer substrates. Copyright © 2008 John Wiley & Sons, Ltd.     

Compacted UHMWPE fiber composites: Morphology and X‐ray microdiffraction experiments

The effect of compaction conditions on UHMWPE fibers is examined by microbeam X‐ray diffraction (WAXS) and scanning electron microscopy (SEM). The morphological observations indicate that melting occurs during compaction both on the surface of the fiber as well as in its internal regions. In addition, the recrystallized phase is nucleated on the fiber surface, possibly epitaxially. The recrystallized phase that originates from the internal regions of the fiber retains the initial highly oriented structure. WAXS microbeam measurements do not show any significant core‐shell structure in compacted single fibers. Considering the overall characteristics of the melting process during compaction, we can conclude that the hexagonal phase that appears upon heating of the fibers under moderate pressure is responsible for good adhesion of the fibers to each other, even more significantly than surface melting, especially because of its ability to retain the high orientation of the chains in the fibers. This information is relevant for understanding the formation and microstructure of the matrix component in the self‐reinforced composites fabricated by compaction. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1535–1541, 2007     

Hollow microstructures of polypyrrole doped by poly(styrene sulfonic acid)

Microstructures with hollow interiors, such as microspheres, microcrocks, microbowls, and micropumpkins, were prepared through the direct electrochemical oxidation of pyrrole in an aqueous solution of poly(styrene sulfonic acid) (PSSA). Scanning electron microscopy demonstrated that the microstructures possessed hollow interiors. The addition of polymeric doping ions made the skins of the microstructures very smooth, and several novel structures were observed. The morphology of the microstructures was simply modulated through changes in the electrochemical conditions. Raman and Fourier transform infrared characterizations indicated that the microstructures were made of conductive polypyrrole (PPy) doped by polymeric anions of poly(styrene sulfonate), and X‐ray diffraction showed that the microstructures were amorphous. Thermogravimetric analysis indicated that PPy–PSSA composite films with microstructures had higher thermal stability than pure PPy, PPy‐coated PSSA microspheres, and naphthalene sulfonic acid doped PPy microstructures. Furthermore, PPy–PSSA composite films with microstructures showed cation‐exchange behavior during the redox process in aqueous solutions of sodium dodecyl benzenesulfonate. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3170–3177, 2004     

Continuous cellulose fiber-reinforced cellulose ester composites III. Commercial matrix and fiber options

Thermoplastic composites were prepared using two continuous regenerated cellulose fiber types, rayon and lyocell, and with several different commercially-available thermoplastic cellulose esters as matrix. Matrix options included cellulose acetate propionate (CAP), and several cellulose acetate butyrates (CAB) with different butyryl content, having different molecular weights and different methods of plasticization (adipates and very low molecular weight cellulose ester fractions). Choice of cellulose ester type was generally found to have little or no effect on mechanical properties. A significant effect, however, was revealed for fiber type. The lyocell-based composites thereby were reflective of the greater stiffness of a fiber produced from anisotropic solution state. Their modulus consistently exceeded 20GPa whereas the rayon fiber-based composites had moduli between 6 and 8GPa. The latter, however, possessed failure strains that were 3 to 4 times greater than their stiffer counterparts.     

A review on plant fiber reinforced thermoset polymers for structural and frictional composites

In recent past years, utilization of synthetic materials has become a matter of immense concern due to increasing environmental awareness in terms of safety, sustainability and maintaining ecological balance. A substantial amount of work has been carried out on various aspects of plant based natural fiber reinforced thermoset polymer composite materials due to their numerous inherent properties like high specific strength, low cost and degradability. Current issues and challenges associated with mechanical and tribological properties of only plant based natural fiber reinforced thermoset composites have been highlighted in the present study. Various factors influencing mechanical and tribological characteristics have been discussed keeping the focus on plant fiber reinforced thermoset composites. A detailed discussion on mechanical (tensile, compressive, flexural, impact strength) and tribological properties (friction and specific wear rate) have been reported. Interfacial adhesion was found to be a dominating factor with respect to mechanical and tribological properties. Wear and frictional characteristics of plant fiber based thermoset composites can be controlled using suitable fillers and reinforcement orientation. A discussion on interfacial adhesion and its effect on composite performance have also been included.     

Synthesis and in situ doping of highly conductive polypyrrole nanocomplexes with binary acids

The synthesis of doped polypyrrole (PPy) nanocomplexes and their size, morphology, doping level, and electrical conductivity are discussed. The synthetic route of doped PPy nanocomplexes is presented by means of the chemical oxidative polymerization and in situ doping process in the presence of a binary acid mixture (hydrochloric acid and perchloric acid). The electrical conductivities of the doped PPy nanocomplexes are enhanced from 0.88 to 4.5 S/cm by the optimum molar ratio of HClO₄ and HCl in the binary acid mixture. In addition, the average particle size of the doped PPy nanocomplexes decreases from 280 to 30 nm with a narrow particle size distribution when increasing the proportion of HClO₄ relative to HCl in the binary acid mixture; this result is confirmed by scanning electron microscopy, transmission electron microscopy, and capillary hydrodynamic fractionation instrument analyses. Moreover, at different molar ratios in the binary acid mixture, the zeta‐potential and oxidation level of the doped PPy nanocomplexes have a confirmed association with particle size and electrical properties. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2329–2336     

DC electrical conduction and morphological behavior of counter anion‐governed genesis of electrochemically synthesized polypyrrole films

Highly conducting polypyrrole (PPY) films, doped with various anions [pTS^?, ClO₄^?, and NO₃^? and mixed electrolyte system (pTS^? + ClO₄^?)], have been electrochemically synthesized in aqueous solution at ～275 K in an inert atmosphere. PPY exhibits metallic order dc conductivity at room temperature and shows variation of conductivity with respect to time of polymerization. Effect of dopant anion on growth mechanism of PPY is evident from its surface morphology. X‐ray photoelectron spectroscopy (XPS), used to examine the surface composition and doping level of various PPY films, confirms the anionic doping into the polymer backbone. Both XPS and ultraviolet–visible spectroscopy give evidence of formation of polarons and bipolarons. The temperature (4.2–320 K)‐dependent dc conductivity data of these PPY films have been explained by Mott's 3D variable‐range hopping conduction model. Mott's parameters have been estimated, and structural disorder with doping is correlated for all the samples. Mott's criterion for distant hopping sites prevails in case of moderately doped samples (PPY3, PPY4, and PPY5), whereas the hopping to nearest neighbor sites is found more suitable in case of highly doped samples (PPY1 and PPY2). The origin of these changes is due to the modification in the molecular structure of PPY, which is governed by different growth mechanisms for organic (pTS^?) and inorganic (ClO₄^? and NO₃^?) counter anions. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Mechanical and thermal properties of Acacia leucophloea fiber/epoxy composites: Influence of fiber loading and alkali treatment

In this work, the influence of fiber content and alkali treatment on the mechanical and thermal properties of Acacia leucophloea fiber-reinforced epoxy composites was studied. Ten composite samples were fabricated by varying fiber content (5, 10, 15, 20, and 25 wt%); both untreated and treated fiber were soaked in a 5% NaOH solution for 45 min by using hand-layup method. The composite reinforced with 20 wt% treated fiber content exhibited better mechanical properties and thermal properties. Fourier transform infrared analysis, morphological analysis by atomic force microscope, and scanning electron microscope of composites were also performed.     

Synthesis and characterization of carbon nanotube/polypyrrole core–shell nanocomposites via in situ inverse microemulsion

We demonstrate here a feasible approach to the preparation of multiwalled carbon nanotube (MWNT)/polypyrrole (PPy) core–shell nanowires by in situ inverse microemulsion. Transmission electron microscopy and scanning electron microscopy showed that the carbon nanotubes were uniformly coated with a PPy layer with a thickness of several to several tens of nanometers, depending on the MWNT content. Fourier transform infrared spectra suggested that there was strong interaction between the π‐bonded surface of the carbon nanotubes and the conjugated structure of the PPy shell layer. The thermal stability and electrical conductivity of the MWNT/PPy composites were examined with thermogravimetric analysis and a conventional four‐probe method. In comparison with pure PPy, the decomposition temperature of the MWNT/PPy (1 wt % MWNT) composites increased from 305 to 335 °C, and the electrical conductivity of the MWNT/PPy (1 wt % MWNT) composites increased by 1 order of magnitude. The current–voltage curves of the MWNT/PPy nanocomposites followed Ohm's law, reflecting the metallic character of the MWNT/PPy nanocomposites. The cyclic voltammetry measurements revealed that PPy/MWNT composites showed an enhancement in the specific charge capacity with respect to that of pure PPy. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 6105–6115, 2005     

Conducting and magnetic behaviors of monodispersed iron oxide/polypyrrole nanocomposites synthesized by in situ chemical oxidative polymerization

This study describes the preparation of nanocomposites fabricated from monodispersed iron oxide (Fe₃O₄) and polypyrrole (PPy) by in situ chemical oxidative polymerization. The monodispersed 4 nm Fe₃O₄ nanoparticles which served as cores were synthesized using the thermal decomposition of a mixture of Iron (III) acetylacetonate and oleic acid in the presence of high boiling point solvents. The resulting nanoparticles were further dispersed in an aqueous solution with anionic surfactant sodium bis(2‐ethylhexyl) sulfosuccinate to form micelle/Fe₃O₄ spherical templates that avoid the aggregation of Fe₃O₄ nanoparticles during the further preparation of the nanocomposites. The Fe₃O₄/PPy nanocomposites were then synthesized via in situ chemical oxidative polymerization on the surface of the spherical templates. Both field‐emission scanning electron microscopy (FESEM) and high‐resolution transmission electron microscopy (HRTEM) images indicate that the resulting Fe₃O₄ nanoparticles are close to spherical dots with a particle size of about 4 nm and a standard deviation of less than 5% (4 ± 0.2 nm). Structural and morphological analysis using FESEM and HRTEM showed that the fabricated Fe₃O₄/PPy nanocomposites are core (Fe₃O₄)‐shell (PPy) structures. Morphology of the nanocomposites shows a remarkable change from spherical to tube‐like structures as the content of monodispersed Fe₃O₄ nanoparticles increases from 9% up to 24 wt %. The conductivities of these Fe₃O₄/PPy nanocomposites are about six times higher than those of PPy without Fe₃O₄. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4647–4655, 2007     

E‐glass/DGEBA/m‐PDA single fiber composites: New insights into the statistics of fiber fragmentation

The interfacial shear strength is a critical parameter for assessing composite performance and failure behavior. This parameter is usually obtained from a single‐fiber fragmentation test that induces sequential fracture with increasing strain of a single embedded fiber with output being the distribution of fragment lengths. An exact analytical form for the expected fragment length distribution is still not known. Such data are often fit empirically to Weibull, shifted‐exponential, or lognormal distribution functions. In this report, new insights into the sequential fiber fracture process are provided by detailed analyses of the fiber break locations along the length of the embedded fiber. From this approach, the high degree of uniformity of the break coordinate loci strongly suggests that there can be no mechanistic rationale for the use of the Weibull, or lognormal, or exponential functions to fit the fragment lengths. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2301–2312, 2009     

Carbon-nanotube-alginate composite modified electrode fabricated by in situ gelation for capillary electrophoresis

This report describes the development and the application of a novel carbon-nanotube (CNT)-alginate composite modified electrode as a sensitive amperometric detector for capillary electrophoresis (CE). The composite electrode was fabricated on the basis of in situ gelation of a mixture of CNTs and sodium alginate on the surface of a carbon disc electrode in aqueous calcium chloride solution. SEM, energy-dispersive spectroscopy, XRD, and FTIR spectroscopy offered insights into the nature of the novel composite. The results indicated that the CNTs were well dispersed and embedded throughout the alginate matrix to form an interconnected carbon-nanotube network on the base electrode. The performance of this unique CNT-based detector has been demonstrated, in conjunction with CE, by separating and detecting five caffeic acid derivatives. The new CNT-based CE detector offered significantly lower operating potentials, substantially enhanced signal-to-noise characteristics, and a lower expense of operation. The simplicity and significant performance exhibited by the CNT-alginate composite modified electrode also indicate great promise for the use of this electrode in microchip CE, flowing-injection analysis, and other microfluidic analysis systems.