Effects of the structure on the properties of new poly(arylene ether sulfone)s containing naphthalene units

A series of new poly(arylene ether sulfone)s has been obtained by solution condensation polymerisation starting from 1,5- and 2,6-bis-(4-fluorosulfonyl)naphthalene with various aromatic dihydroxy compounds. The polymers, obtained in quantitative yields, possessed inherent viscosities in the range 0.28-0.68 dl g⁻¹, had good thermal stability (10% weight loss temperatures were above 405 and 420 °C respectively in nitrogen and air) and high glass transition temperatures (in the range 217-258 °C). They have been characterised by elemental and infrared analyses, GPC and wide-angle X-ray diffraction. The properties of these poly(arylene ether sulfone)s have been compared with those of the corresponding poly(arylene ether ketone)s.     

含蒽醌结构聚芳醚砜的合成及表征

以4,4'-二氟二苯砜,4,4'-联苯二酚及1,5-二氯蒽醌为原料,采用亲核缩聚方法将具有良好热稳定性的蒽醌生色团分子以共价键方式引入到聚芳醚砜体系中,制备出了蒽醌含量分别为10%、20%及30%的热分解温度在500℃以上的新型耐高温有机高分子染料.该系列聚合物具有较高的分子量和良好的溶解性.利用红外光谱(FTIR)、核磁共振(1H-NMR)等表征方法确定了聚合物的结构;利用紫外-可见光谱测试(UV-Vis)初步研究了聚合物的光谱学特性;利用差示扫描量热测试(DSC)和热失重分析测试(TGA)研究了聚合物的热性能.     

Side-Chain Sulfonated Poly(arylene ether)s for Fuel Cell Applications

Summary: Poly(arylene ether sulfone)s of high molecular weight and narrow molecular weight distribution were obtained by melt polycondensation of 4,4′-difluorodiphenyl- sulfone and trimethylsilylethers of 4,4′-dihydroxydiphenylsulfone and phenylhydroquinone using CsF as catalyst. Although a block-like structure of the polymers could be expected from the course of reaction, only a single T_g ranging from 190 °C to 230 °C could be detected by DSC and which depended on the copolymer composition. Contrary to the sulfonation of similar poly(ether ether ketone)s the poly(arylene ether sulfone)s here reported were sulfonated both in the side chain and the main chain. Nonetheless the sulfonated poly(arylene ether sulfone)s showed high hydrolytic stability in water at 130 °C.     

Co‐poly(aryl ether sulfone)s containing phthalimidine moiety in the main chain

Several new co‐poly(arylene ether sulfone)s have been prepared by the reaction of 4,4′‐fluorodiphenyl sulfone (FDS) with different bisphenols namely 4,4′‐isopropylidenediphenol (BPA), 4,4′‐hexafluoroisopropylidenediphenol (6F‐BPA), and N‐phenyl‐3,3‐bis(4‐hydroxyphenyl)phthalimidine(PA). The homo‐poly(arylene ether sulfone)s are named as 1a, 2a, and 3a. The copolymers namely 2b, 2c, 2d and 3b, 3c, 3d have been prepared, respectively, on reaction of FDS with BPA or 6F‐BPA using different molar ratios of PA such as 25, 50, and 75. The poly(aryl ether sulfone)s 1a containing PA unit in the main chain showed a very high glass transition temperature of 280°C and an outstanding thermal stability up to 510°C for 5% weight loss under synthetic air. Depending on the mole% of PA, the glass transition temperatures of the copolymers can be varied. The polymers were soluble in a wide range of organic solvents. Transparent thin films of these polymers exhibited tensile strengths upto 84 MPa and Young's modulus up to 3.16 GPa. The films of these polymers showed low water absorption of 0.24%. Copyright © 2009 John Wiley & Sons, Ltd.     

Influence of the bisphenol structure on the direct synthesis of sulfonated poly(arylene ether) copolymers. I

New sulfonated poly(arylene ether sulfone) copolymers with high molecular weights were successfully synthesized with controlled degrees of disulfonation of up to 70 mol % via the direct copolymerization of sulfonated aromatic dihalides, aromatic dihalides, and one of four structurally distinct bisphenols. The disodium salts of the 3,3′‐disulfonated‐4,4′‐dichlorodiphenyl sulfone and 3,3′‐disulfonated‐4,4′‐difluorodiphenyl sulfone comonomers were synthesized via the sulfonation of 4,4′‐dichlorodiphenyl sulfone or 4,4′‐difluorodiphenyl sulfone with 30% fuming sulfuric acid at 110 °C. Four bisphenols (4,4′‐bisphenol A, 4,4′‐bisphenol AF, 4,4′‐biphenol, and hydroquinone) were investigated for the syntheses of novel copolymers with controlled degrees of sulfonation. The composition and incorporation of the sulfonated repeat unit into the copolymers were confirmed by ¹H NMR and Fourier transform infrared spectroscopy. Solubility tests on the sulfonated copolymers confirmed that no crosslinking and probably no branching occurred during the copolymerizations. Tough, ductile films were solvent‐cast that exhibited increased water absorption with increasing degrees of sulfonation. These copolymers are promising candidates for high temperature proton‐exchange membranes in fuel cells, which will be reported separately in part II of this series. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2264–2276, 2003     

Poly(arylene ether)s,poly(arylene thioether)s,and poly(arylene sulfone)s derived from a dihydroxy(imidoarylene) monomer

Novel poly(arylene ether)s, poly(arylene thioether)s, and poly(arylene sulfone)s were synthesized from the dihydroxy(imidoarylene) monomer 1 . The syntheses of poly(arylene ether)s were carried out in DMAc in the presence of anhydrous K₂CO₃ by a nucleophilic substitution reaction between the bisphenol and activated difluoro compounds. Poly(arylene thioether)s were synthesized according to the recently discovered one-pot polymerization reaction between a bis(N,N′-dimethyl-S-carbamate) and activated difluoro compounds in the presence of a mixture of Cs₂CO₃ and CaCO₃. The bis(N,N′-dimethyl-S-carbamate) 3 was synthesized by the thermal rearrangement reaction of bis(N,N′-dimethylthiocarbamate) 2 , which was synthesized from 1 by a phase-transfer catalyzed reaction. The poly(arylene thioether)s were further oxidized to form poly(arylene sulfone)s, which would be very difficult, if not impossible, to synthesize by other methods. All of the polymers described have extremely high T_gs and thermal stability as determined from DSC and TGA analysis. Poly(arylene sulfone)s have the highest T_gs and they are in the range of 298–361°C. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1201–1208, 1998     

Synthesis and characterization of poly(arylene ether sulfone) copolymers with sulfonimide side groups for a proton‐exchange membrane

A sulfonimide‐containing comonomer derived from 4,4′‐dichlorodiphenylsulfone was synthesized and copolymerized with 4,4′‐dichlorodiphenylsulfone and 4,4′‐biphenol to prepare sulfonimide‐containing poly(arylene ether sulfone) random copolymers (BPSIs). These copolymers showed slightly higher water uptake than disulfonated poly(arylene ether sulfone) copolymer (BPSH) controls, but their proton‐conductivity values were very comparable to those of the BPSH series with similar ion contents. The proton conductivity increased with the temperature for both systems. For samples with 30 mol % ionic groups, BPSI showed less temperature dependence in proton conductivity and slightly higher methanol permeability in comparison with BPSH. The thermal characterization of the sulfonimide copolymers showed that both the acid and salt forms were stable up to 250 °C under a nitrogen atmosphere. The results suggested that the presumed enhanced stability of the sulfonimide systems did not translate into higher protonic conductivity in liquid water. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6007–6014, 2006     

Polyamides containing arylene sulfone ether linkages

Polyamides containing arylene sulfone ether linkages were synthesized from 4,4′-[sulfonylbis(p-phenyleneoxy)] dibenzoyl chloride (SPCI), 3,3′-[sulfonylbis(p-phenyleneoxy)] dibenzoyl chloride (SMCl), and arylene sulfone ether diamines (SED), by solution and interfacial polymerization techniques. In solution polymerization, the effect of various acid acceptors such as propylene oxide (PO), lithium chloride (LiCl)/lithium hydroxide (LiOH), and triethylamine (TEA) on molecular weight of the polyamides was studied. The effect of methyl substituted and unsubstituted aromatic sulfone ether diamines on molecular weight and thermal properties of polyamides was also studied. The polyamides prepared were characterized by solution viscosity, elemental analysis, thermal gravimetric analysis, differential scanning calorimetry, and x-ray diffraction. Physical and thermal properties of polyamides prepared from SPCl and SED were compared with the polyamides prepared from SMCl and SED.     

Radiation degradation of poly(arylene ether ketone)s

The resistance of five poly(arylene ether ketone)s with related chemical structures to degradation by ionizing radiation has been studied by ESR spectroscopy and yields of volatile products. All of the polymers showed high resistance to radiation with low yields of radicals after irradiation in vacuum at 77 K (when up to 84% of the radicals were identified as radical anions) and much lower yields at 300 K. The yields of volatile products were much less than reported for poly(arylene sulfone)s [1, 2]. Methyl substitution on a main-chain aromatic ring decreased the radiation resistance, but methane only comprised 10% of the volatile products from the methyl-substituted polymers. A polymer containing an isopropylidene group in the main chain and a substituent aromatic carbonyl showed significantly decreased radiation resistance. Extremely low radical yields were obtained after irradiation in air at 300 K, contrary to many polymers. XPS analysis showed an increase in C–O bonds on the surface after irradiation in air.     

The preparation and characterization of novel cocylic(arylene disulfide) oligomers

A series of homo‐ and cocyclic(arylene disulfide) oligomers were synthesized under high dilution conditions by the catalytic oxidation of arylenedithiols with oxygen in the presence of a copper‐amine catalyst in DMAc. The aryl groups contained moieties such as sulfone, ether, and ketone. The free radical ring‐opening polymerization of these cyclic(arylene disulfide) oligomers led to the formation of linear poly(thio arylene)s. The homo‐ and cocyclic(arylene disulfide) oligomers were characterized by gradient high pressure liquid chromatography (HPLC), get permeation chromatography (GPC), ¹H‐NMR, and differential scanning calorimetry (DSC) methods. These cocyclic(arylene disulfide) oligomers except those containing sulfone moiety had lower melt flow temperature as low as 140 °C and therefore could readily undergo free radical ring‐opening polymerization under mild conditions. The glass transition temperatures of these cocyclics ranged from 72.3 to 190.0 °C, while the glass transition temperatures of the polydisulfides derived from these cocyclics ranged from 78.4 to 194.5 °C. In this article, a new method of preparing arylene dithiols 4,4′‐oxybis(benzenethiol) and diphenylmethane‐4,4′‐dithiol is reported. Copyright © 2003 John Wiley & Sons, Ltd.     

Poly(arylene thioether) synthesis via nitro‐displacement reaction

High molecular weight poly(arylene thioether)s containing trifluoromethyl groups were prepared through the aromatic nucleophilic nitro‐displacement reaction of a dinitro monomer with aromatic dithiols. The high reactivity of the monomer, 4,4′‐dinitro‐3,3′‐bis(trifluoromethyl)biphenyl(1), activated by o‐trifluoromethyl groups and complete exclusion of oxygen was critical for the successful polymerization without any disulfide formation. The resulting trifluoromethylated poly(arylene thioether)s ( P1 and P2 ) were amorphous, dissolved in common organic solvents, and showed superior thermal properties compared to commercial poly(phenylene sulfide). © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2440–2447, 2006     

Synthesis and properties of aromatic poly (ether sulfone)s and poly (ether ketone)s based on methyl-substituted biphenyl-4,4′-diols

Novel methyl-substituted aromatic poly (ether sulfone)s and poly (ether ketone)s were synthesized from combinations of 3,3′,5,5′-tetramethylbipheny-4,4′-diol and 2,2′,3,3′,5,5′-hexamethylbiphenyl-4,4′-diol, and 4,4′-dichlorodiphenyl sulfone and 4,4′-difluorobenzo-phenone by nucleophilic aromatic substitution polycondensation. The polycondensations proceeded quantitatively in a N-methyl-2-pyrrolidone-toluene solvent system in the presence of anhydrous potassium carbonate to afford the polymers with inherent viscosities between 0.86 and 1.55 dL/g. The methyl-substituted poly (ether sulfone)s and poly (ether ketone)s showed good solubility in common organic solvents such as chloroform, tetrahydrofuran, pyridine, m-cresol, and N,N-dimethylacetamide. The tetramethyl- and hexamethyl-substituted aromatic polyethers had higher glass transition temperatures than the corresponding unsubstituted polymers, and did not decompose below 350°C in both air and nitrogen atmospheres. The films of the methyl-substituted poly (ether ketone)s became insoluble in chloroform by the irradiation of ultraviolet light, indicating the occurrence of photochemical crosslinking reactions. © 1994 John Wiley & Sons, Inc.     

Copoly(arylene ether nitrile) and copoly(arylene ether sulfone) ionomers with pendant sulfobenzoyl groups for proton conducting fuel cell membranes

Three series of fully aromatic ionomers with naphthalene moieties and pendant sulfobenzoyl side chains were prepared via K₂CO₃ mediated nucleophilic aromatic substitution reactions. The first series consisted of poly(arylene ether)s prepared by polycondensations of 2,6‐difluoro‐2′‐sulfobenzophenone (DFSBP) and 2,6‐dihydroxynaphthalene or 2,7‐dihydroxynaphthalene (2,7‐DHN). In the second series, copoly(arylene ether nitrile)s with different ion‐exchange capacities (IECs) were prepared by polycondensations of DFSBP, 2,6‐difluorobenzonitrile (DFBN), and 2,7‐DHN. In the third series, bis(4‐fluorophenyl)sulfone was used instead of DFBN to prepare copoly(arylene ether sulfone)s. Thus, all the ionomers had sulfonic acid units placed in stable positions close to the electron withdrawing ketone link of the side chains. Mechanically strong proton‐exchange membranes with IECs between 1.1 and 2.3 meq g⁻¹ were cast from dimethylsulfoxide solutions. High thermal stability was indicted by high degradation temperatures between 266 and 287 °C (1 °C min⁻¹ under air) and high glass transition temperatures between 245 and 306 °C, depending on the IEC. The copolymer membranes reached proton conductivities of 0.3 S cm⁻¹ under fully humidified conditions. At IECs above ∼1.6 meq g⁻¹, the copolymer membranes reached higher proton conductivities than Nafion^® in the range between −20 and 120 °C. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

The degradation mechanism of sulfonated poly(arylene ether sulfone)s in an oxidative environment

The degradation of sulfonated aromatic hydrocarbons based polymer electrolyte membranes is an important issue for fuel cell stability. However, its mechanism is relatively unclear. We have conducted accelerated radical tests and degradation product analysis for various sulfonated poly(arylene ether sulfone) (SPES) compounds. We evaluated the chemical durability of SPES, and observed its degradation mechanism under oxidative attack by hydrogen peroxide. Various SPES compounds were synthesized from 4,4′-biphenol, 4,4′-dihydroxy diphenyl sulfone, and 4,4′-dihydroxy benzophenone comonomers, and their physical properties were evaluated. SPES copolymerized with 4,4′-dihydroxy diphenyl sulfone had a higher durability towards oxidative attack compared with the other compounds studied, and SPES copolymerized with 4,4′-dihydroxy benzophenone exhibited the lowest durability.     

Synthesis and properties of amine‐containing poly(arylene ether sulfone) as an anion‐exchange matrix

Poly(arylene ether sulfone) (PSF), showing good thermal stability and excellent mechanical properties, was synthesized as an anion‐exchange matrix. It was synthesized by the condensation polymerization between bisphenol A and 4,4′‐dichlorodiphenylsulfone. 1°‐Amine‐containing poly(arylene ether sulfone) (1°‐APSF) was synthesized by the reduction reaction of a nitrated PSF. Then, it was transferred to 3°‐amine‐containing poly(arylene ether sulfone) (3°‐APSF) by the alkylation of the amine of 1°‐APSF. The properties of PSF, 1°‐APSF, and 3°‐APSF were investigated by Fourier transform infrared, ¹H NMR spectroscopy, differential scanning calorimetry, and thermogravimetric analysis. The introduction of the 3°‐amine group into PSF increased the glass‐transition temperature but decreased thermooxidative stability. The ion‐exchange capacities of 1°‐APSF and 3°‐APSF were shown to be 2.24 and 2.86 mequiv/g, respectively. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4281–4287, 2002     

用于燃料电池的磺化聚芳醚砜质子交换膜材料的直接合成与性能研究

将磺化二氯二苯砜(SDCDPS)、二氯二苯砜(DCDPS)与4,4′-联苯酚(BP)通过亲核缩聚反应得到一系列具有不同磺化度的磺化聚芳醚砜(SPAES)共聚物.通过FT-IR,TGA和DSC等分析方法对其结构及性能进行表征.并用透射电镜对其内部形态进行分析,建立了结构与性能之间的关系.研究了不同磺化度对膜性能的影响.结果表明,聚合物中磺酸基团的增多导致了磺化聚芳醚砜膜的吸水率、离子交换容量、质子传导率和甲醇渗透系数的增加.通过对膜的综合性能评价发现,磺化度为0.8的磺化聚芳醚砜膜在80℃时的质子传导率为0.116S/cm,100℃时的质子传导率为0.126S/cm,均高于Nafion117膜(0.114S/cm和0.117S/cm),且甲醇渗透系数为8.4×10-7cm2/s,远远低于Nafion117膜(2.1×10-6cm2/s).     

Thermally stable sulfone-containing poly(amide-imides)

Novel sulfone containing poly(amide-imides) have been prepared by reacting 3,4-dicarboxy-4′-(chloroformyl)-diphenylsulfone dianhydride with various aromatic diamines. Relatively high molecular weight polymers were obtained by using a two-step procedure. Transparent poly(amide-imide) films, varying in color from dark yellow to colorless, were formed by thermally treating polyamic acid solutions. All films showed good thermal stability.     

Synthesis and structure–property relationships of poly(sulfone)s for anion exchange membranes

Membranes based on cationic polymers that conduct anions are important for enabling alkaline membrane fuel cells and other solid-state electrochemical devices that operate at high pH. Anion exchange membranes with poly(arylene ether sulfone) backbones are demonstrated by two routes: chloromethylation of commercially available poly(sulfone)s or radical bromination of benzylmethyl moieties in poly(sulfone)s containing tetramethylbisphenol A monomer residues. Polymers with tethered trimethylbenzyl ammonium moieties resulted from conversion of the halomethyl groups by quaternization with trimethyl amine. The water uptake of the chloromethylated polymers was dependent on the type of poly(sulfone) backbone for a given IEC. Bisphenol A-based Udel® poly(sulfone) membranes swelled in water to a large extent while membranes from biphenol-based Radel® poly(sulfone), a stiffer backbone than Udel, only showed moderate water uptake. The water uptake of cationic poly(sulfone)s was further reduced by synthesizing tetramethylbisphenol A and 4,4′-biphenol-containing poly(sulfone) copolymers where the ionic groups were clustered on the tetramethylbisphenol A residues. The conductivity of all samples scaled with the bulk water uptake. The hydration number of the membranes could be increased by casting membranes from the ionic form polymers versus converting the halomethyl form cast polymers to ionic form in the solid state. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013, 51, 1790–1798, 2013     

Selectively sulfonated poly(aryl ether sulfone)‐b‐polybutadiene for proton exchange membrane

A series of selectively sulfonated poly(arylene ether sulfone)‐b‐polybutadiene copolymers (SPAES‐b‐PB) were prepared based on carboxyl terminated polybutadiene (CTPB) and sulfonated poly(arylene ether sulfone) (SPAES) that was directly prepared by polycondensation of 4,4′‐isopropylidenediphenol with different molar ratios of disodium 3,3′‐disulfonate‐4,4′‐dichlorodiphenyl sulfone (SDCDPS) to 4,4′‐dichlorodiphenylsulfone (DCDPS), and subsequent selective postsulfonation of flexible PB block was carried out. Epoxidized modification of membranes was conducted by an in situ‐generated peracid method. The content of sulfonic acid groups attaching to aromatic rings in SPAES was determined by ¹H NMR and was in good aggrement with the controlled ratios. The effect of sulfonated rigid blocks on the postsulfonation of PB blocks was studied by Fourier transform infrared spectroscopy. The glass transition temperature (T_g) and the temperature of the melting peak (T) of membranes in acid form were studied by differential scanning calorimetry. Fenton's reagent test revealed that the selectively sulfonated SPAES‐b‐PB membranes had good stability to oxidation. The microstructure of rod‐like rigid SPAES blocks and interpenetrating network of ions were observed by transmission electron microscopy. Complex impedance measurement showed that an epoxidized membrane with SPAES‐40 exhibited the highest proton conductivity (1.08 × 10^?1 S/cm, 90 °C), which was due to the formation of obvious ionic networks. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 665–672, 2006     

Synthesis and characterization of 3-phenylethynyl endcapped matrix resins

The synthesis of 3-phenylethynylphenol, and its applicability as a high temperature cross-linking endcap for high T_g polyarylene ethers is described. It was synthesized in high yields and purity using the palladium catalyzed coupling reaction between the protected 3-bromo or iodo phenol and phenylacetylene. The yield of the reaction was found to be highly dependent on the structure of the halide used, the reaction temperature, and the concentration of phenylacetylene. The use of the protected phenol in the palladium catalyzed reaction was also extended to the high yield synthesis of 3-ethynylphenol and protected 4-ethynylphenols. The complete synthesis of 3-phenylethynylphenol, 3-ethynylphenol, and protected 4-ethynylphenol in high yields has been demonstrated and is discussed herein. Three new phenylethynyl functionalized arylene ether matrix resins have been synthesized in high yields and purity by reacting 3-phenylethynylphenol with 4,4′-dichlorodiphenyl sulfone, 4,4′-difluorobenzophenone, and bis(4-fluorophenyl)phenyl phosphine oxide, via nucleophilic poly(arylene ether) synthesis conditions. These low molecular weight materials undergo thermally induced chain extension/branching to yield an insoluble three-dimensional network at reaction temperatures of around 380°C. The low molecular weight arylene ethers endcapped with the phenylethynyl group demonstrate excellent flow characteristics and a wide processing window of about 250°C. Crosslinking of the 4,4′-bis(3-phenylethynyl phenoxy)diphenyl sulfone system for 30 min at 350°C in air afforded a T_g value of 265°C by differential scanning calorimetry measurements. Trace metal analysis for palladium and copper showed absence of these metals that would otherwise detract from the excellent thermal stability. The synthesis and characterization of these phenylethynyl endcapped arylene ether matrix resins is discussed. © 1995 John Wiley & Sons, Inc.