Modeling the TDFD dissolution of Al–Fe–Mn–Si particles in an Al–4.5Zn–1Mg alloy

Dissolution of large particles in DC-cast 7xxx aluminum alloys is one of the primary objectives of the homogenization process. A mathematical model to describe and predict this complex thermodynamical and kinetical process is of great significance. In this paper, the details of a diffusion-limited dissolution model, based on the thinning, discontinuation and full dissolution (TDFD) mechanism, to predict the dissolution of the Al₁₇(Fe_3.2, Mn_0.8)Si₂ particles is described. The model is capable of predicting the volume fraction and thickness of the particles during homogenization at different temperatures and time intervals. The predicted results are in good agreement with measurements using quantitative X-ray diffraction (QXRD) and quantitative field emission gun-scanning electron microscopy (QSEM). The model predictions of the supersaturation parameter, interface position, interface movement rate of the planar surfaces and the cylindrical edges, and the effect of the occurrence of discontinuities on the dissolution extent are presented.     

Precipitation and solute distribution in an interrupted-aged Al–Mg–Si–Cu alloy

Quantitative analysis of the precipitate species and solute distribution was carried out on Al–Mg–Si–Cu alloy 6061 aged to peak hardness using a conventional T6 heat treatment and the so-called T6I6 heat treatments. In this latter, a dwell period at reduced temperature (65°C) is introduced into the T6 ageing cycle (at 177°C or 150°C) which modifies the microstructure and results in the simultaneous improvement of both tensile properties and fracture toughness. Analysis of three-dimensional atom probe data reveals that the superior mechanical properties of the T6I6/177 temper are achieved by a combined effect of a greater consumption of solute atoms by precipitates, an increased number density of fine precipitates and the presence of greater fractions of the effective strengthening precipitates in the final microstructure. Three types of precipitates were found to be characteristic of the peak aged conditions: β′′ precipitates, Guinier–Preston zones and Mg–Si(–Cu) co-clusters. The composition of the strengthening precipitates was found to vary over a wide range for the different heat treatment schedules, corresponding to a variation in the number density of stable nuclei, without any accompanying change in their morphology. All precipitates were found to contain substantial quantities of aluminium. The results also indicate that the strengthening precipitates are preferentially formed from Si-rich nuclei that contain Cu atoms, as opposed to Cu-free nuclei.     

HRTEM study of the effect of deformation on the early precipitation behaviour in an AA6060 Al–Mg–Si alloy

The effect of 10% pre-ageing deformation on the early precipitation behaviour in an AA6060 Al–Mg–Si alloy aged 10?min at 190°C was investigated by high-resolution transmission electron microscopy (HRTEM) in ?100?Al projections. The precipitate nucleation was heterogeneous since all precipitates were found to grow on dislocation lines. The pre-ageing deformation suppresses growth of Gunier–Preston zones and β″ phase. The resulting precipitates are still largely coherent with the aluminium matrix. They appear with two main morphologies; one consists of independent, small cross-sections arising from needles with disordered β′ and B′ structures. The other morphology is a much more continuous decoration where precipitates have elongated and conjoined cross-sections and where a particular precipitate phase could not be determined. All precipitates in this work were found to contain a common near-hexagonal sub-cell (SC) with projected bases a?=?b?≈?0.4?nm. This strongly indicates that they are built over the same Si network, which recently has been demonstrated to exist in all precipitates in the Al–Mg–Si(–Cu) system. For the discrete morphology type the network has one hexagonal base vector parallel to or very near a ?510?Al direction. For the continuous type, one base vector falls along a ?100?Al direction. This orientation of the network is different from previous studies of ternary Al–Mg–Si alloys and must be a direct consequence of the deformation.     

HAADF-STEM study of β′-type precipitates in an over-aged Al–Mg–Si–Ag alloy

Coarse, rod-shaped precipitates growing along ?100?Al directions in an Al–1.0?wt% Mg₂Si alloy with 0.5?wt% Ag additions were investigated by high-resolution high-angle annular dark field scanning transmission electron microscopy (HAADF-STEM). All investigated precipitates had complex structures, being composed of domains separated by anti-phase resembling boundaries. The domains consist of a modified hexagonal β′-type structure that contains a considerable amount of Ag. Based on HAADF-STEM images, an average atomic model with space group P-62?m (189) and composition Al₃Mg₃Si₂Ag is proposed, having Al incorporation and Ag replacing certain Si atomic columns. Co-existence with the Ag-free β′-Mg₉Si₅ phase has been observed for some precipitates. The boundaries may be described as full or half units of the orthorhombic U2-AlMgSi precipitate phase. The HAADF-STEM images indicate partial replacements of Al atoms by Ag, in both the β′-type domains and the U2-type boundaries. Ag enrichment of the Al matrix near the precipitate/Al interface was observed for all the investigated precipitates     

Anti-corrosive properties of natural honey on Al–Mg–Si alloy in seawater

Anti-corrosive properties of natural honey on Al–Mg–Si alloy in seawater were evaluated by potentiodynamic polarization (PP), linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS) measurements. All the studied parameters showed good anti-corrosive properties against the corrosion of Al–Mg–Si alloy in the tested solution and their performance increases with corrosion resistant concentration. Polarization data indicated that natural honey is a mixed-type corrosion resistant. LPR and EIS studies showed that there were significant increases in the overall resistance after the addition of natural honey. The adsorption of natural honey on the metal surface obeys Langmuir adsorption isotherm. The analysis of morphology studies confirmed the formation of precipitates of natural honey on the metal surface, which reduced the overall corrosion reaction.     

Scanning transmission electron microscopy investigation of an Al–Mg–Si–Ge–Cu alloy

Precipitation in a Mg-rich Al–Mg–Si–Ge–Cu alloy was investigated using aberration-corrected high-angle annular dark-field scanning transmission electron microscopy. The precipitates were needle or lath shaped with the longest dimension parallel to ?001?_Al. The precipitates had no repeating unit cell when viewed along this direction. However, the precipitate structure in projection consisted of a hexagonal network of mixed Si and Ge columns, with Mg, Al, and Cu columns occupying specific sites in between the network columns. The Cu columns appeared with the same local arrangement of atomic columns as in Al–Mg–Si–Cu precipitates, and the Cu-free regions consisted of structural units with Mg and Al at specific sites. These structural units were often arranged in a locally ordered fashion, and in some cases the projected structure possessed and overall point symmetry. The amount of strain on the surrounding matrix was found to vary depending on the width of the precipitate cross section.     

High-resolution transmission electron microscopy and tomographic atom probe studies of the hardening precipitation in an Al–Cu–Mg alloy

The hardening precipitation of an Al–Cu–Mg aluminium alloy designed for aeronautics was investigated using high-resolution transmission electron microscopy (HREM) and tomographic atom probe techniques. The observed precipitates clearly belong either to the Guinier–Preston–Bagaryatskii (GPB) zones type or to the so-called S-Al₂CuMg precipitation. We analysed a large number of precipitates in order to obtain statistical information on the precipitation. We focused on the structural and/or chemical composition of the different precipitates. It was found, in particular, that the very numerous GPB zones do not present a single chemical composition. Evidence is also given for the presence of two different kinds of S-precipitate/matrix orientation relationships, strongly linked to the morphology of the precipitate. The structure of the S precipitates was confirmed by direct comparison with simulated HREM images. Particular attention was paid to the nature of the S-precipitate/matrix interfaces.     

Microstructure evolution and properties of Al/Al–Mg–Si alloy clad wire during heat treatment

In this paper, heat treatment was carried out on Al/Al–Mg–Si alloy clad wire, and microstructure evolution and properties of Al/Al–Mg–Si alloy clad wire during heat treatment were investigated. During solution, contents of Mg and Si in inner matrix increased due to dissolution of primary Mg₂Si, and they also increased in outer matrix because Mg and Si diffused across the interface. Tensile strength of the clad wire increased firstly and then decreased, and elongation continuously increased, while conductivity continuously decreased with the increase in solution time. In aging process, Mg₂Si precipitated in both inner core and outer layer, and the content and average diameter of the precipitate increased with the increase in aging time. The content of precipitate was higher, and the average diameter was bigger in inner core. Tensile strength of the clad wire increased firstly and then decreased with the increase in aging time, and the elongation continuously decreased, while the conductivity continuously increased. The peak tensile strength of 202 MPa occurred at 8 h, when the corresponding elongation was 20 % and the conductivity reached 56.07 %IACS. Even tensile strength of the prepared clad wire approximately equaled to that of Al–0.5Mg–0.35Si alloy 203 MPa, the conductivity was obviously improved from 54.2 to 56.07 %IACS.     

The effect of Zn on precipitation in Al–Mg–Si alloys

Effects of addition of Zn (up to 1 wt%) on microstructure, precipitate structure and intergranular corrosion (IGC) in an Al–Mg–Si alloys were investigated. During ageing at 185?°C, the alloys showed modest increases in hardness as function of Zn content, corresponding to increased number densities of needle-shaped precipitates in the Al–Mg–Si alloy system. No precipitates of the Al–Zn–Mg alloy system were found. Using high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM), the Zn atoms were incorporated in the precipitate structures at different atomic sites with various atomic column occupancies. Zn atoms segregated along grain boundaries, forming continuous film. It correlates to high IGC susceptibility when Zn concentration is ~1wt% and the materials in peak-aged condition.     

The effect of Cu on precipitation in Al–Mg–Si alloys

TEM investigations of two alloys isothermally heat treated at 175°C and 260°C show how Cu additions to the Al–Mg–Si system affect precipitation. Both alloys had a solute content Mg?+?Si?=?1.3 at.%, 0.127 at.% Cu, but with Mg/Si 0.8 and 1.25. Cu-containing Guinier-Preston (GP) zones and three types of Q′ precursors are identified as most common phases at peak-hardness conditions, whereas β″ accounts for maximum 30% of the total number of precipitates. The precursors have needle (L and S precipitates) or plate (C precipitate) morphologies. They consist of different arrangements of Al, Mg and Cu atoms on a grid defined by triangularly arranged Si planes parallel with and having the same period as {100} Al planes. The Si grid is composed of nearly hexagonal sub-cells of a?=?b?=?4.05?Å, c?=?4.05?Å. The Cu arrangement on the grid is often disordered in the needle precursors. The plate precursor is ordered, with a monoclinic unit cell of a?=?10.32?Å, b?=?8.1?Å, c?=?4.05?Å, γ?=?101°.     

The structure of a long-period stacking phase in an Mg–Al–Y alloy studied by electron microscopy

A new phase with a 10H-type long-period stacking (LPS) structure was found in an Mg₇₅Al₁₀Y₁₅ alloy annealed at 823?K. The LPS structure in the Mg₇₅Al₁₀Y₁₅ alloy annealed at 823?K for 2?h has an ordered arrangement of L1₂-type structural Al₆Y₈ clusters on the two-dimensional plane parallel to the c-plane of hexagonal Mg lattice and a disordered arrangement along the c-axis, whereas a perfectly ordered structure along the c-axis, which has a period with two times of that of the 10H-type LPS structure, was established by annealing at 823?K for 24?h. The structural model of the ordered LPS phase is proposed by high-resolution images taken with a Cs-corrected scanning transmission electron microscope and also electron diffraction patterns.     

Study of ageing in Al–Mg–Si alloys by positron annihilation spectroscopy

In many common Al–Mg–Si alloys (6000 series) intermediate storage at or near ‘room temperature’ after solutionising leads to pronounced changes of the precipitation kinetics during the ensuing artificial ageing step at ≈180 °C. This is not only an annoyance in production, but also a challenge for researchers. We studied the kinetics of natural ‘room temperature’ ageing (NA) in Al–Mg–Si alloys by means of various different techniques, namely electrical resistivity and hardness measurement, thermoanalysis and positron lifetime and Doppler broadening (DB) spectroscopy to identify the stages in which the negative effect of NA on artificial ageing might appear. Positron lifetime measurements were carried out in a fast mode, allowing us to measure average lifetimes in below 1 min. DB measurements were carried out with a single detector and a ⁶⁸Ge positron source by employing high momentum analysis. The various measurements show that NA is much more complex than anticipated and at least four different stages can be distinguished. The nature of these stages cannot be given with certainty, but a possible sequence includes vacancy diffusion to individual solute atoms, nucleation of solute clusters, Mg agglomeration to clusters and coarsening or ordering of such clusters. Positron lifetime measurements after more complex ageing treatments involving storage at 0 °C, 20 °C and 180 °C have also been carried out and help to understand the mechanisms involved.     

A study on the early-stage decomposition in the Al–Mg–Si–Cu alloy AA6111 by electrical resistivity and three-dimensional atom probe

Electrical resistivity measurements and three-dimensional atom probe (3DAP) analysis were employed to investigate early-stage decomposition of the Al alloy AA6111 in the temperature range 60–180°C where electrical resistivity initially increased with ageing time. 3DAP measurements provided information on the shape, number density and solute content of the precipitates, as well as the solute concentration of the matrix, for the ageing conditions corresponding to the resistivity maxima. Using the 3DAP results, the precipitate size distributions for these ageing conditions were determined in terms of the measured number of solute atoms per precipitate. The number density and the Cu content of the precipitates decreased with increasing temperature, whereas the Mg/Si ratio increased. The size distribution of precipitates at the higher ageing temperatures showed the addition of larger size precipitates to the precipitate population. A modification to Matthiessen's law was employed to describe the anomalous resistivity increase by considering the effect of solutes and precipitates on the resistivity evolution. Using the 3DAP results in analysing the resistivity anomaly, it was found that the decrease in the resistivity maxima with increasing temperature was associated with the decrease in the number density of precipitates and not the scattering power of precipitates. The 3DAP results were further used to provide information on the mechanisms of early-stage decomposition and the temperature dependence of the nucleation rate. From this, the nucleation rate appeared to be controlled by the migration of solute atoms, which was assisted by quenched-in vacancies.     

Effect of irradiation and pre-ageing temperature on the mechanical properties of Al–Si alloy

Al–1wt.%Si alloy samples in the solid solution state were irradiated with doses of gamma rays up to 1.75 MGy for 2 h in the temperature range from 423 to 553 K. Induced variations in structure, mechanical and electrical properties were traced by suitable techniques. Observed changes in the measured parameters, internal friction Q ^?1, thermal diffusivity D _th, dynamic elastic modulus Y and resistivity, ρ, were explained in terms of the role and mode of interaction of lattice defects in irradiated and thermally treated samples. Composition inhomogeneity and variations in mass distribution in the matrix were also considered. The structure identification of the samples was carried out by using conventional X-ray diffraction techniques and transmission electron microscopy micrographs.     

Wettability of Si and Al–12Si alloy on Pd-implanted 6H–SiC

Si C monocrystal substrates are implanted by Pd ions with different ion-beam energies and fluences,and the effects of Pd ion implantation on wettability of Si/Si C and Al–12 Si/Si C systems are investigated by the sessile drop technique.The decreases of contact angles of the two systems are disclosed after the ion implantation,which can be attributed to the increase of surface energy(σ_(SV)) of Si C substrate derived from high concentration of defects induced by the ionimplantation and to the decrease of solid–liquid surface energy(σ_(SL)) resulting from the increasing interfacial interactions.This study can provide guidance in improving the wettability of metals on Si C and the electronic packaging process of Si C substrate.