磁场辅助激光熔覆制备Ni60CuMoW复合涂层

采用磁场辅助激光熔覆技术,在Q235钢表面制备了Ni60CuMoW复合涂层,借助SEM,EDS 和XRD 等表征手段对涂层进行了微观组织和物相分析,利用维氏硬度计测试了复合涂层截面的显微硬度分布,通过摩擦磨损实验和电化学测试系统研究了复合涂层的磨损性能和耐腐蚀性能。研究结果表明:涂层主要由-Ni,Cu）固溶体、硅化物和硼化物组成,Cr3Si晶粒细化且均匀致密;磁场辅助作用下,激光熔覆涂层平均显微硬度达到913HV0.5,为无磁场辅助涂层的1.5 倍,磨损失重仅为无磁场涂层的36%,自腐蚀电位上升了100 mV,腐蚀电流密度降低了70%,耐磨耐蚀性能得到了显著改善。     

Successful incorporation of multi-walled carbon nanotubes in nickel electrodeposited coating by electrophoresis

A homogenous and adhesive multi-walled carbon nanotube (MWCNT) coating was electrophoretically deposited on stainless steel from an aqueous solution by applying high strength electric fields. Then, nickel was electrodeposited on MWCNT films. MWCNTs content in the composite coatings was reached to 12.5 wt% which was much higher than the content of MWCNTs in conventional nickel-MWCNT electrodeposited coatings. The hardness value of composite coatings significantly increased up to 870 Vickers which it was measured by both micro and nanohardness tests.     

Microstructure and Mechanical Properties of Multilayer α-AlN/α-BCN Coating as Functions of the Current Density during Sputtering of a B<Subscript>4</Subscript>C Target

Multilayer AlN/BCN coating of nanometer scale have been prepared by magnetron sputtering of Al and B₄C targets in an argon–nitrogen atmosphere during deposition on a Si substrate. These coating have an X-ray amorphous structure and the maximum Knoop hardness of 27 GPa (at the current density 100 mA). The first-principle molecular dynamics calculations show that the B4–BN layer is dynamically unstable; thus, it will not be epitaxial and will be amorphous or have a structure different from the B4–BN structure. The thermal vacuum annealing from 600 to 800°C of samples with multilayer nanosized coating leads to the decrease in the Knoop hardness to 18 GPa; however, the coating structure is retained X-ray amorphous.     

Reverse analysis in depth-sensing indentation for evaluation of the Young's modulus of thin films

This paper presents an approach to reverse analysis in depth-sensing indentation of composite film/substrate materials, which makes use of numerical simulation. This methodology allows the results of experimental hardness tests, acquired with pyramidal indenter geometry, to be used to determine the Young's modulus of thin film materials. Forward and reverse analyses were performing using three-dimensional numerical simulations of pyramidal and flat punch indentation tests to determine the Young's modulus of the thin films. The pyramidal indenter used in the numerical simulations takes into account the presence of the most common imperfection of the tip, so-called offset. The contact friction between the Vickers indenter and the deformable body is also considered. The forward analysis uses fictitious composite materials with different relationships between the values of the Young's modulus of the film and substrate. The proposed reverse analysis procedure provides a unique value for the film's Young's modulus. Depending on material properties, the value of the Young's modulus of the film can be more or less sensitive to the scatter of the experimental results obtained using the depth-sensing equipment. The validity of the proposed reverse analysis method is checked using four real cases of composite materials.     

Comparative examination of the microstructure and high temperature oxidation performance of NiCrBSi flame sprayed and pack cementation coatings

Coatings formed from NiCrBSi powder were deposited by thermal spray and pack cementation processes on low carbon steel. The microstructure and morphology of the coatings were studied by scanning electron microscopy (SEM) and X-ray diffraction analysis (XRD). Flame sprayed coatings exhibited high porosity and were mechanically bonded to the substrate while pack cementation coatings were more compact and chemically bonded to the substrate. The microhardness and the high temperature oxidation resistance of the coated samples were evaluated by a Vickers microhardness tester and by thermogravimetric measurements (TG), respectively. Pack cementation coatings showed higher hardness and were more protective to high temperature environments than the flame sprayed coatings.     

Ti6Al4V合金表面激光沉积复合涂层的组织和性能

为了增强Ti6Al4V钛合金的耐磨性,采用激光沉积制造方法在其表面上制备了以原位生成的TiC颗粒和直接添加的WC颗粒为增强相的耐磨涂层,观察了各涂层的微观组织,并测量了涂层的显微硬度和涂层在室温大气条件下的摩擦磨损性能。结果表明各涂层和基体呈现冶金结合,原位自生的TiC和部分熔化的WC颗粒均能够均匀弥散分布于基体上,由于增强相颗粒的弥散强化及激光沉积组织的细晶强化作用,基材的硬度和耐磨性均得到了提高。原位自生的TiC涂层比WC涂层硬度梯度分布平缓,但耐磨性稍差。     

Effect of active screen plasma nitriding pretreatment on wear behavior of TiN coating deposited by PACVD technique

Titanium based alloys are used extensively for improving wear properties of different parts due to their high hardness contents. Titanium nitride (TiN) is among these coatings which can be deposited on surface using various techniques such as CVD, PVD and PACVD. Their weak interface with substrate is one major drawback which can increase the total wear in spite of favorite wear behavior of TiN. Disc shaped samples from AISI H13 (DIN 1.2344) steel were prepared in this study. Single TiN coating was deposited on some of them while others have experienced a TiN deposition by active screen plasma nitriding (ASPN). Hardness at the surface and depth of samples was measured through Vickers micro hardness test which revealed 1810 Hv hardness as the maximum values for a dual-layered ASPN–TiN. Pin-on-disc wear test was done in order to study the wear mechanism. In this regard, the wear behavior of samples was investigated against pins from 100Cr6 (Din 1.3505) bearing steel and tungsten carbide–cobalt (WC–Co) steel. It was evidenced that the dual-layer ASPN–TiN coating has shown the least weight loss with the best wearing behavior because of its high hardness values, stable interface and acceptable resistance against peeling during wearing period.     

Effect of substrate hardness on the deformation behavior of subsequently incident particles in cold spraying

A systematic finite element analysis (FEA) on the subsequently incident particles which refer to the particles depositing after the formation of the first layer coating is conducted in this study to clarify the bonding mechanism inside the cold sprayed coating. A simplified particle impact model is proposed and the simulated results based on this model demonstrate that substrate hardness exerts some effects on the deformation behavior of the subsequently incident particles. Hard substrate makes these particles deform intensively but using soft substrate enables them to achieve a slight deformation. At the same time, it is also found that substrate hardness plays its best role only when the formed coating is thin, as the development of the coating, the particle deformation behavior becomes more and more insensitive to the substrate hardness. The multi-particle impact simulation based on Eulerian method is also performed and reaches the same conclusion, confirming the accuracy of the simplified model. Besides, it is also found that when the velocity is increased to a hypervelocity, excessive deformation occurs in the formed coatings due to the impact of the subsequently incident particles.     

Microscopic observation of laser glazed yttria-stabilized zirconia coatings

Thermal barrier coatings (TBCs) are frequently used as insulation system for hot components in gas-turbine, combustors and power plant industries. The corrosive gases which come from combustion of low grade fuels can penetrate into the TBCs and reach the metallic components and bond coat and cause hot corrosion and erosion damage. Glazing the top coat by laser beam is advanced approach to seal TBCs surface. The laser beam has the advantage of forming a dense thin layer composed of micrograins. Plasma-sprayed yttria-stabilized zirconia (YSZ) coating was glazed with Nd-YAG laser at different operating conditions. The surface morphologies, before and after laser treatment, were investigated by scanning electron microscopy. Laser beam assisted the densification of the surface by remelting a thin layer of the exposed surface. The laser glazing converted the rough surface of TBCs into smooth micron-size grains with size of 2-9 μm and narrow grain boundaries. The glazed surfaces showed higher Vickers hardness compared to as-sprayed coatings. The results revealed that the hardness increases as the grain size decreases.     

Influence of the bilayer thickness of nanostructured multilayer MoN/CrN coating on its microstructure,hardness, and elemental composition

Multilayer nanostructured coatings consisting of alternating MoN and CrN layers were obtained by vacuum cathode evaporation under various conditions of deposition. The transition from micron sizes of bilayers to the nanometer scale in the coatings under investigation leads to an increase in hardness from 15 to 35.5 GPa (with a layer thickness of about 35 nm). At the same time, when the number of bilayers in the coating decreases, the average Vickers hardness increases from 1267 HV_0.05 to 3307 HV_0.05. An increase in the value of the potential supplied to the substrate from–20 to–150 V leads to the formation of growth textures in coating layers with the [100] axis, and to an increase in the intensity of reflections with increasing bilayer thickness. Elemental analysis carried out with the help of Rutherford backscattering, secondary ion mass spectrometry and energy dispersion spectra showed a good separation of the MoN and CrN layers near the surface of the coatings.     

激光熔覆Al+SiC涂层对镁合金表面耐磨性能的改性

通过脉冲激光器(Nd-YAG)在AZ91D镁合金基底上熔覆Al+SiC粉体。采用扫描电子显微镜、能量色散谱(EDS)和X-射线衍射测定分析熔覆层的显微组织、化学成分和物相组成。研究表明:Al+SiC涂层主要由SiC,β-Mg_(17)Al_(12)及Mg和Al相组成,激光熔覆层与镁合金基底表现出良好的冶金结合。所有样品都具有树枝状结构,且随着SiC质量分数的增大,树枝状和胞状结构的间隔变得更大。熔覆涂层的表面硬度高于基底,并且随着熔覆层中的SiC质量分数的增加而增大,SiC质量分数为40%的熔覆层具有最大的显微硬度,达到180 HV,然而质量分数为10%的熔覆层硬度为136 HV。销盘滑动磨损试验表明,复合涂层中的SiC颗粒和原位合成的Mg_(17)Al_(12)相显著提高了AZ91D镁合金的耐磨损性,其中,SiC质量分数从10%增加到30%过程中磨损体积损失逐渐减少,SiC质量分数在20%~30%时熔覆层具有最好的耐磨性。     

Study on the laser treatment of electroless Ni-P-SiC composite coatings

Effect of the laser treatment on electroless Ni-P-SiC composite coatings was investigated. The microscopic structure, surface morphology, ingredient, and performance of the Ni-P-SiC composite coatings were synthetically analyzed by the use of X-ray diffraction apparatus, scanning electron microscope, energy distribution spectrometer, micro-hardness tester, wear tester and so on. It was found that the composite coatings did make crystalloblastic transformation after laser heating. Structural analysis confirmed that some new types of phase Ni2Si or Ni3Si compound would emerge in the Ni-P-SiC coatings after laser treatment. The micro-hardness measurement results showed that when the laser power was 450 W with scanning speed of 0.5 m/min, the hardness of the coating was superior to the coating obtained by the conventional furnace heating, and wear resistance of the composite coating after laser treating could also improve.     

Superhydrophobic sol-gel nanocomposite coatings with enhanced hardness

Sol-gel superhydrophobic coatings with improved hardness were prepared by embedding fumed silica nanoparticles in a partially condensed hybrid sol of methyltriethoxysilane (MTEOS) and colloidal silica. Fumed silica particles of size 25-30 nm were incorporated in the sol and the mixture was spray-coated on glass substrate. Water contact angle (WCA) of the composite coating increased with increase in silica content of the sol mixture. The concentration of silica in the sol mixture was optimized to obtain robust superhydrophobic coatings with a WCA of 162.5° and a pencil hardness of 5H. The wetting state of water droplet on the sol-gel composite coatings was analysed with both Wenzel and Cassie-Baxter models.     

Ab initio study of electronic structure of strained

Micro-hardness and scratch adhesion testing are the most commonly used techniques for assessing the mechanical properties of thin films. Both of these testing methods utilize single-point contact and induce plastic deformation in the substrate and film. However, the influence of adhesion on the measured hardness has been seldom reported so far. In our experiments, diamond-like carbon (DLC) and silicon carbide (SiC) films deposited on silicon and nickel-based alloy substrates by pulsed laser ablation were indented and scratched by a Vickers micro-hardness tester and a diamond-cutter, respectively. It was found that the composite hardness decreased more rapidly for poor adhesion when increasing the indentation load. The result was explained by the elastic-plastic deformation mode of indentation and helped us to understand the physical meaning of one parameter commonly introduced in the models used to separate film hardness from the composite hardness. Received 30 June 1998     

金属陶瓷复合涂层的激光熔覆与无裂纹的实现

鉴于传统的激光熔覆金属陶瓷复合涂层技术主要存在2方面不足：其一,熔覆效率低,导致大面积熔覆时成本昂贵;其二,由于激光熔覆本身的特点,即快速加热与快速凝固,在激光熔覆过程中,热应力极易诱导熔覆层开裂。基于此,综述了国内外激光熔覆金属陶瓷复合涂层的研究进展,指出其存在的主要问题,并提出了激光感应复合快速熔覆的新方法,即感应预热基材的同时快速激光熔覆。该方法不仅可使熔覆效率大大提高而且获得了无裂纹的金属陶瓷复合涂层。     

Molecular structure and optical properties of PTFE-based nanocomposite polymer-metal coatings

The molecular organization of polytetrafluoroethylene (PTFE) thin coatings with incorporated Ag, Cu, and Mo nanoparticles that are deposited from an active gas component has been studied. Polyethylene terephtalate film coated by aluminium served as a substrate. The active gas component was produced by electron beam dispersion of original components in vacuum. The effect of metal particle size and its nature on the molecular structure of coatings have been investigated. Dichroism of thin nanocomposite coatings has been examined by polarized Fourier transform infrared spectroscopy using an attenuated total reflection unit. The morphology of the coatings has been analyzed by transmission (TEM), atomic-force (AFM), and scanning electron (SEM) microscopy. It is found that introduction of a metal (Ag or Cu) yields oriented layers at a lesser efficient thickness of a coating. The surface plasmon resonance of such structures was studied by measuring optical absorption of the coatings in the ultraviolet and visible ranges. The results show that the composite coatings containing Ag clusters are diameter less than 30 nm and absorb within the short-wave range from 400 to 550 nm.     

Synthesis of TiN thin films by a new combined laser/sol-gel processing technique

In this work a novel method for synthesising TiN coatings is reported. A high-power diode laser at different powers and traverse speeds was applied to a mild steel substrate, coated with a slurry of titania sol-gel, urea and graphite. The reaction chemical thermodynamics was investigated to estimate the compositions, temperature range, and the required reaction enthalpy for producing TiN. A one-dimensional heat transfer model was used to optimise the processing parameters. Surface morphology and microstructure of the deposited coatings and substrate surface layers were examined using optical microscopy, scanning electron microscope, and field emission gun scanning electron microscope which reveals deposition of very thin layer about 0.3 μm of pure TiN and the presence of sub-micron crystalline structure of TiN forming a metal matrix composite inter-layer with the substrate below the film which suggest a good metallurgically bonding with the substrate. Chemical composition was determined by energy dispersive X-ray analysis. The phases were identified by X-ray diffraction which confirms the synthesis of TiN film for all the samples. Results of nano-hardness measurements revealed a hardness value of the order of 22-27 GPa.     

Structural and mechanical properties of nano-crystal TiN coatings

The structural and mechanical properties of TiN coatings prepared by ion beam assisted deposition (IBAD) were studied. The coatings have a polycrystal structure with grain size of ～10 nm or less. The hardness of the coatings increases with increasing grain size of TiN crystallites. The coating with grain size of 10.3 nm even has a superhardness of 44.7GPa. The relationship between the hardness and the grain size in the nano-crystalline coatings was discussed on the basis of grain-boundary triple junctions.     

Influence of substrate hardness transition on built-up of nanostructured WC-12Co by cold spraying

The ability of cold spray process to retain the feedstock microstructure into coating makes it possible to deposit nanostructured WC-Co coatings. In the present study, the deposition behavior of nanostructured WC-12Co coating was examined through the surface morphology and cross-sectional structure of the deposited single WC-12Co particle impacting on the substrates with different hardness using a nanostructured WC-12Co powder. Substrates included stainless steel, nickel-based self-fluxing alloy coatings with different hardness. It was observed from the top surface and cross-section of individual WC-12Co particles that the penetration leading to particle deposition depends on substrate hardness. When the substrate surface is covered by WC-12Co particles, the hardness of the newly formed substrate, i.e. the coating, increases greatly. The significant increase of the surface hardness leads to the rebounding off of impacting particles and erosion of the deposited particles, which prohibits effective built-up of coating. However, it was found that with spray jet fixed, a deposit with a thickness up to over 700 μm can be built-up. A model involving in substrate hardness transition during deposition is proposed to explain such phenomenon, which can be employed to optimize the conditions to build up a uniform nanostructured WC-12Co coating.     

Structural and mechanical properties of nano-crystal TiN coatings

The structural and mechanical properties of TiN coatings prepared by ion beam assisted deposition (IBAD) were studied. The coatings have a polycrystal structure with grain size of ≈10nm or less. The hardness of the coatings increases with increasing grain size of TiN crystallites. The coating with grain size of 10.3 nm even has a superhardness of 44.7 GPa. The relationship between the hardness and the grain size in the nano-crystalline coatings was discussed on the basis of grain-boundary triple junctions.