Positron annihilation spectroscopy characterization of effect of intermetallic nanoparticles on accumulation and annealing of vacancy defects in electron-irradiated Fe–Ni–Al alloy

The effect of intermetallic nanoparticles like Ni₃Al and nanoparticles of an Fe-rich bcc phase on the evolution of vacancy defects in an fcc Fe–34.2 wt% Ni–5.4 wt% Al model alloy under electron irradiation at elevated temperatures (423 and 573 K) was investigated using positron annihilation spectroscopy. Nanosized (1–8 nm) particles, which are homogeneously distributed in the alloy matrix, cause a several-fold decrease in the accumulation of vacancies as compared to their accumulation in a quenched alloy. This effect depends on the size and the type of nanoparticles. The effect of the nanoparticles increases when the irradiation temperature increases. The irradiation-induced nucleation and the growth of intermetallic nanoparticles were also observed in an alloy pre-aged at 1023 K under irradiation at 573 K. Thus, a quantum-dot-like positron state within ultrafine intermetallic particles, which we revealed earlier, allows control of the evolution of coherent precipitates like Ni₃Al, along with vacancy defects, during irradiation and subsequent annealing. Possible mechanisms of the absorption of point defects by nanoparticles are discussed.     

Microstructure evolution process of Ferro-Aluminum based sandwich composite for electromagnetic shielding

In this paper, sandwich composite (SWC) with Fe–Al soft magnetic alloy sandwiched between pure iron substrates was proposed and fabricated by hot pressing and diffusion treatment. The microstructure evolution process of the composite was investigated. Fe/Fe₂Al₅/Fe diffusion couple was obtained at 700 °C and subsequently kept at 900 °C for further isothermal diffusion. During the diffusion reactive process, we confirmed that major FeAl₂ and minor Fe₄Al₁₃ were produced when Fe₂Al₅ dissolved. After 10 h of diffusion treatment, FeAl and α-Fe(Al) were the only two intermetallic phases left. Except FeAl₂, the thickness of each intermetallic layer held good parabolic relationship with the diffusion annealing time.     

First-principles study of elastic and slip properties of non-canonical β-based Al–Cu–Fe approximants

Ab initio calculations were carried out to compare the mechanical properties of β-based non-canonical Al–Cu–Fe approximants of quasicrystals with cubic (β), monoclinic (η) and orthorhombic (ξ1, ξ2) structures, which all demonstrate high strengthening. The aim was to elucidate the competitive effects of the η- and ξ-ordering and iron content on deformation behaviour of these phases. We found that the Young’s modulus, polycrystalline shear modulus, mechanical stability and shear elastic modulus G(n,m) for different slip planes decrease for β-Al₅₀Cu_1-xFe_x with lowering iron content, but they grow from β-Al₅₀Cu_31.25Fe_18.75 to the ordered η-Al₅₀Cu₄₅Fe₅, and ξ2-Al_45.5Cu₅₀Fe_4.5 that indicates a growing resistance to plastic deformation due to ordering and agrees well with our experimental finding. The preferable slip systems were predicted based on the calculated generalised stacking fault (GSF) energies in β-(Cu,Fe)Al and η-(Cu,Fe)Al with similar Fe concentration. The GSF energies confirmed also that the strengthening observed in η-phase is related to ordering rather than the Fe effect in consistence with a stronger covalent bonding in η-phase.     

Temperature dependent energy-dispersive X-ray diffraction and magnetic study of Fe/Al interface

In situ temperature dependent energy-dispersive structural and magnetic study of electron beam evaporated Fe/Al multilayer sample (MLS) has been investigated. The structural studies show the formation of an intermixed FeAl transition layer of a few nanometers thick at the interface during deposition, which on annealing at 300 °C transforms to B2FeAl intermetallic phase. Magnetization decreases with increase in temperature and drops to minimum above 300 °C due to increase in anti-ferromagnetic interlayer coupling and formation of nonmagnetic FeAl phase at the interface. The Curie temperature (T_c) is found to be 288 °C and is much less than that of bulk bcc Fe.     

Investigation of magnetic properties in 57Fe/Al multilayers

Fe/Al multilayer thin films prepared by ion beam sputtering, with an overall atomic concentration ratio of Fe/Al = 1:2 have been studied by x-ray diffraction spectroscopy (XRD), X-ray reflectivity (XRR) and D.C. Magnetization. These studies show the formation of Fe–Al intermetallic layers. Two magnetic regions and transition temperatures of 473 and 533 K are evident from magnetization studies. Conversion Electron Mössbauer Spectroscopy (CEMS) shows formation of off-stoichiometric Fe₃Al like phase and phases consisting of pure Fe and Fe-rich extended Fe–Al solutions.     

Thermally induced changes in magnetic, transport and electronic properties of Fe/Al multilayers

The effect of thermal annealing on the magnetic, transport and electronic properties of electron beam evaporated Fe/Al multilayer samples (MLS), with an overall atomic concentration ratio of Fe/Al 1:1, have been investigated. The grazing incidence X-ray diffraction, resistivity and valance band photoemission measurements indicates the formation of sub-stoichiometric B2 FeAl intermetallic phase at the interface for the MLS annealed at higher temperatures. The corresponding magnetization measurements show large increase in coercivity and drastic reduction in magnetization values. The observed magnetization behaviour in each case is interpreted in terms of their structural and electronic properties changes induced due to the annealing treatment.     

退火诱导机械合金化Fe42.5Al42.5Ti5B10合金的结构演变与晶粒生长动力学

利用XRD和TEM方法研究Fe_42.5Al_42.5Ti₅B₁₀合金在机械合金化及等温热处理过程中的结构演变及晶粒生长动力学,讨论了机械合金化合成机理和热处理过程中的晶粒生长机理.结果表明,球磨过程中Al,Ti,B原子向Fe晶格中扩散,形成Fe(Al,Ti,B)固溶体.机械合金化合成Fe(Al,Ti,B)遵循连续扩散混合机理.球磨50h后,金属Fe,Al,Ti,B已完全合金化,球磨终产物为纳米晶Fe(Al,Ti,B).球 关键词： XRD TEM 42.5Al_42.5Ti₅B₁₀合金')" href="#">Fe_42.5Al_42.5Ti₅B₁₀合金 机械合金化     

Structure and mechanical properties of ceramic coatings fabricated by plasma electrolytic oxidation on aluminized steel

Ceramic coatings were formed by plasma electrolytic oxidation (PEO) on aluminized steel. Characteristics of the average anodic voltages versus treatment time were observed during the PEO process. The micrographs, compositions and mechanical properties of ceramic coatings were investigated. The results show that the anodic voltage profile for processing of aluminized steel is similar to that for processing bulk Al alloy during early PEO stages and that the thickness of ceramic coating increases approximately linearly with the Al layer consumption. Once the Al layer is completely transformed, the FeAl intermetallic layer begins to participate in the PEO process. At this point, the anodic voltage of aluminized steel descends, and the thickness of ceramic coating grows more slowly. At the same time, some micro-cracks are observed at the Al₂O₃/FeAl interface. The final ceramic coating mainly consists of γ-Al₂O₃, mullite, and α-Al₂O₃ phases. PEO ceramic coatings have excellent elastic recovery and high load supporting performance. Nanohardness of ceramic coating reaches about 19.6 GPa.     

Heat treatment induced intermetallic phase transition of arc-sprayed coating prepared by the wires combination of aluminum-cathode and steel-anode

A method to prepare intermetallic composite coatings employing the cost-efficient electric arc spraying twin wires assistant with suitable heat treatment was developed. In this study, a Fe-Al composite coating was produced by spraying twin wires, i.e. a carbon steel wire as the anode and an aluminum wire as the cathode. The inter-deposited Fe-Al coating was transformed in-situ to Fe-Al intermetallic composite coating after a post annealing treatment. The effect of annealing treatment conditions on phase composition, microstructure and mechanical properties of the coating was investigated by using XRD, SEM, EDS and OM as well as microhardness tester. The results show that the desirable intermetallic phases such as Fe₂Al₅, FeAl and Fe₃Al are obtained under the annealing condition. The main oxide in the coating is FeO which can partially transform to Fe₃O₄ up to the annealing condition.     

FeAl(B2) 合金La, Ac, Sc 和 Y 元素微合金化的第一性原理研究

采用基于密度泛函理论的第一性原理计算方法, 研究了稀土元素(La, Ac, Sc 和 Y) 微合金化对FeAl (B2) 有序金属间化合物合金晶体结构、 弹性和电子性能的影响. 计算结果表明: 稀土元素Y 易于取代Fe位, 而Sc, La和Ac易于取代Al位, 其中Ac元素的加入使晶格点阵发生最大的变形. 弹性性能的计算表明La, Ac, Sc 和 Y 元素的加入可以改善FeAl (B2) 的塑性, 其中Fe₇Al₈Sc具有最好的塑性和硬度. 稀土元素对合金性能的影响, 主要是由于稀土原子的加入改变了Fe和Al电子之间的杂化作用. 计算结果与已有的试验结果和理论结果相一致.     

Study of thickness-dependent magnetic and transport properties of Fe/Al nanostructures

The paper presents magnetic and transport properties of compositionally modulated Fe/Al multilayer structures (MLS), with an overall atomic concentration ratio of Fe:Al = 3:1, 2:1 and 1:1. All MLS show soft ferromagnetic behaviour at room temperature (RT) with an in-plane easy axis of magnetization. In each case, coercivity increases continuously and magnetization decreases with an increase in temperature due to enhancement in the anisotropy as a result of non-uniform and disordered formation of thin intermixed (dead) FeAl layer at the interfaces. The Curie temperature obtained for the MLS is much less than that of bcc Fe but is well above RT. The observed magnetic behaviour is mainly attributed to the formation of different FeAl phases and increase in anti-ferromagnetic interlayer coupling with addition of Al. The formation of these phases is also supported by resistivity results. The results of this research enabled us to understand that by controlling of layers thickness and temperature in multilayer systems, the nanogranular thin films with good resistive and soft magnetic properties can be obtained.     

Photoabsorption of alloys of Al with transition metals V,Fe, Ni and Cu and Pr near the AlL2,3-edge

The onset of Al 2p transitions of VAl₃, FeAl, NiAl, NiAl₃, CuAl₂, PrAl₂ and the disordered alloys VAl (16 at % Al, 28%, 41%), FeAl (11%) is shifted up to 1.1 eV. New pronounced structure develops close to the onset which for NiAl agrees with a density of states calculation by Connolly and Johnson.     

Redistribution of chromium atoms between the components of an intermetallic/oxide nanocomposite in the course of its production

Structural studies of nanocomposites produced by the method combining mechanical preactivation of the mixture comprising 8.1% Cr₂O₃, 65.9% Fe, and 25% Al by mass and self-propagating high-temperature synthesis (SPHTS) have been carried out by Mössbauer spectroscopy methods. It was found that a Fe/Al/Cr₂O₃ composite with a small Fe₂Al₅ intermetallic impurity is produced at the mechanical activation stage. At the SPHTS stage, interaction between the activated components of the mixture results in formation of the Fe_0.70?x Cr _x Al_0.3/Al₂O₃ (x = 0–0.2) composite.     

Knight shifts of27Al and magnetic susceptibility of intermetallic compound NiAl with Fe additions

Atomic and electronic structures, magnetic properties of intermetallic compound NiAl with Fe additions (up to IO at .% for different types of alloying) were studied using NMR and magnetic susceptibility measurements. The effect of these parameters on the probability of occurence of phase transformation B2-LI_o was explored. Experimental results were compared with those obtained by computer calculations of the electronic structure for atomic arrangement of Fe impurity in both sublattices by means of the cluster variant of TBA-LCAO method. The responsibility of the density of 3d-states at the Fermi level increasing effects (Fe−Ni substitution) and corresponding contributions, associated with orbital interactions (Fe−Al substitution), for observed behaviour of measured parameters were determined. Appearance of B2-LI_o phase transition with increasing of antistructural Fe atoms (ASA) concentration was observed experimentally by means of transmission electron microscopy and X-ray diffraction analysis.     

Microstructure and mechanical properties of nano-Y2O3 dispersed ferritic steel synthesized by mechanical alloying and consolidated by pulse plasma sintering

Ferritic steel with compositions 83.0Fe–13.5Cr–2.0Al–0.5Ti (alloy A), 79.0Fe–17.5Cr–2.0Al–0.5Ti (alloy B), 75.0Fe–21.5Cr–2.0Al–0.5Ti (alloy C) and 71.0Fe–25.5Cr–2.0Al–0.5Ti (alloy D) (all in wt%) each with a 1.0?wt% nano-Y₂O₃ dispersion were synthesized by mechanical alloying and consolidated by pulse plasma sintering at 600, 800 and 1000°C using a 75-MPa uniaxial pressure applied for 5?min and a 70-kA pulse current at 3?Hz pulse frequency. X-ray diffraction, scanning and transmission electron microscopy and energy disperse spectroscopy techniques have been used to characterize the microstructural and phase evolution of all the alloys at different stages of mechano-chemical synthesis and consolidation. Mechanical properties in terms of hardness, compressive strength, yield strength and Young's modulus were determined using a micro/nano-indenter and universal testing machine. All ferritic alloys recorded very high levels of compressive strength (850–2850?MPa), yield strength (500–1556?MPa), Young's modulus (175–250?GPa) and nanoindentation hardness (9.5–15.5?GPa), with up to 1–1.5 times greater strength than other oxide dispersion-strengthened ferritic steels (<1200?MPa). These extraordinary levels of mechanical properties can be attributed to the typical microstructure of uniform dispersion of 10–20-nm Y₂Ti₂O₇ or Y₂O₃ particles in a high-alloy ferritic matrix.     

The changes in the electronic structure of B2 FeAl alloy with a Fe antisite and absorbed hydrogen

The electronic structure and bonding in a B2 FeAl alloy with and without hydrogen interaction with a Fe antisite were computed using a density functional theoretical method. The hydrogen absorption turns out to be a favorable process. The hydrogen was found close to an octahedral site where one of its Al capped is replaced by a Fe antisite. The Fe–H distance is of 1.45 Å same as the Al–H distance.The density of states (DOS) curves show several peaks below the d metal band which is made up mostly of hydrogen based states (>50% H_1s) while the metal contribution in this region includes mainly s and p orbitals.An electron transfer of nearby 0.21e⁻ comes from the metal to the H. The overlap population values reveal metal–metal bond breaking, the intermetallic bond being the most affected. The H bond mainly with the Al atom and the reported Fe–H overlap population is much lower than that corresponding to FePd alloys and BCC Fe. The changes in the overlap population show the Fe–Al bond is weakened nearly 41.5% after H absorption, while the Fe–Fe bond is only weakened 34.5%. H also develops a stronger bond with the Al atoms. The main bond is developed with Al being twice stronger than Fe–H.     

Self-diffusion of aluminium in the intermetallic compound Fe-48 at.% Al

The self-diffusion coefficient of Al in the B2-type intermetallic compound Fe-48 at.% Al has been determined using the intrinsic diffusion coefficients of Fe and Al and the self-diffusion coefficient of Fe with the help of the Darken-Manning relation. The self-diffusion coefficient of Al in Fe-48 at.% Al is estimated to be a factor of about 0.6 smaller than that of Fe, and the activation energy for the self-diffusion of Al is obtained to be 280 kJ mol^?1 which is a little larger than the value of 262 kJ mol^?1 for the self-diffusion of Fe, indicating that the diffusion mechanisms for both components are nearly equal.     

Point defects in FeAl

Summary Point defects in annealed B2-phase FeAl samples in the range 47–53 at.% Fe were studied using⁵⁷Fe M?ssbauer spectroscopy. Spectra were analyzed using local environment models according to which point defects in atomic shells close to probe atoms induce shifts in the nuclear monopole interaction. For well-annealed samples, better results were obtained assuming only the presence of Fe_Al antisite and V_Fe vacancy defects, and not of Al_Fe antisite defects. Monopole interactions of⁵⁷Fe probes on the Fe and Al sublattices having no defects in the first two shells were about +0.27 and −0.03 mm s⁻¹, respectively, with respect to Fe in alpha-Fe metal. The shifts induced by Fe_Al and V_Fe defects in the first shells of Fe probes on the Fe and Al sublattices were −0.15 and −0.24 mm s⁻¹, respectively, and, in the second shells, +0.06 and +0.011 mm s⁻¹. In addition to structural defects needed to accommodate deviations from stoichiometry, annealed samples were found to contain several percents of Fe_Al and V_Fe defects due to lattice disorder, with greater disorder in Fe-deficient alloys. Paper presented at the ICAME-95, Rimini, 10–16 September 1995.     

Atomic Arrangement in B2 FeAl Prepared by Self-Propagated High-Temperature Synthesis at Varying Al Content and Annealing

Atomic arrangement in B2 FeAl prepared by self-propagated high temperature synthesis (SHS) as a function of Al concentration and annealing temperature has been studied by ⁵⁷Fe Mössbauer spectroscopy (MS) and X-ray diffraction (XRD). The increase of B2 FeAl isomer shift (IS) and lattice parameter (a) with Al concentration in the whole concentration range has been detected. This may originate from the formation of Al antisite atoms. Calculation of s-electron populations against number of Al antisites using a cluster approach and MO LCAO method supported this assumption. Annealing resulted in atomic rearrangements both in near-stoichiometric and Al-rich B2 FeAl.     

Effect of Pt on interdiffusion and mechanical properties of the γ and γ′ phases in the Ni–Pt–Al system

The effect of Pt on the growth kinetics of the γ′-[Ni(Pt)]₃Al ordered intermetallic phase and the γ-Ni(Pt, Al) solid solution diffusion rates of the species, hardness and elastic modulus was examined by employing the diffusion couple experimental technique. Experiments were conducted by using the β-Ni(Pt)Al phase and Ni(Pt) alloy couples, each of which had a fixed amount of Pt (5, 10 and 15 at. %) in both the end members so that the Pt content is more or less constant throughout the interdiffusion zone. The results suggest that the growth kinetics of both phases and the average effective interdiffusion coefficients of Ni and Al increase with the increase in Pt content. Nanoindentation studies across the compositional gradients show that the mechanical properties of the intermetallic phase in the superalloy are relatively insensitive to the presence of Pt but are more sensitive to the Ni/Al ratio. In contrast, the marked variation in the hardness of the γ phase were noted, increasing markedly with Al concentration in a given couple and also increasing with increasing Pt content. Possible causes for the observed variations are discussed.