Real-time AFM study of lamellar growth of semi-crystalline polymers

Atomic force microscopy (AFM) has been used to study the lamellar development during the crystallization and melting processes of poly(bisphenol A-co-alkyl ether) (BA-Cn) films. High-resolution and real-time AFM phase imaging enables us to observe the detailed growth process of the lamellae. At the early stage of the lamellar growth, embryos appeared firstly and some disappeared on the film surface after a period of time. The stable embryo developed into a single lamella. Then the lamella developed into a lamellar sheaf through branching and splaying. Our results revealed that the branches of the lamellae were formed by induced nucleation and it was also dependent on the crystallization temperature. Real-time AFM study of the melting, recrystallization and remelting processes of lamellae indicated that the thermal stability of different segments of a single lamella is different and that the thermal stability of the different lamellae is also different even if they develop at the same annealing temperature. The orientation and the development of the lamellae at the characteristic eyes and boundaries of the spherulites are observed in details.     

Regular,adjacent reentry folding in single crystals of a liquid crystal polymer crystallized from the nematic state

Folded chain single crystals 35 Å thick have been grown from the liquid crystal state of an aromatic-aliphatic azomethine ether polymer (AZMEP-n) having a 10-carbon flexible segment (n = 10). Electron diffraction has permitted refinement of the triclinic unit cell. The molecular axes lie at an ca. 65° angle to the lamella normal and fold every third chemical repeat distance. For AZMEP-1 and -8 extended chain lamellae are formed; for AZMEP-7 both folded and extended chain lamellae are found. The observations of folded chain lamallae are in agreement with prior suggestions from our laboratory of chain folding in the liquid crystalline state in thin films. © 1992 John Wiley & Sons, Inc.     

Influence of oriented β‐lamellae on deformation and pore formation in β‐nucleated polypropylene

Four β‐nucleated polypropylene samples with increasing die draw ratio (DDR) were prepared to modify lamellae arrangement. The DSC, SEM, and 2D‐XRD results show that all four cast films had similar crystallinity, high contents of β‐crystal but lowering stability of β‐lamellae with ascending DDR. Meanwhile, the anisotropy of β‐lamellae distribution strengthens gently and the stacked lamellae structure perpendicular to the machine direction (MD) predominates dramatically. Tensile testing at 25 °C and 90 °C were conducted along MD and transverse direction (TD), respectively. The markedly expanding difference of deformation indicates the anisotropy highlighted significantly. Additionally, when the samples stretched along MD, a more homogeneous deformation occurs with ascending anisotropy, which is completely opposite to the β‐lamellae stability. But samples deformed more heterogeneous when stretched along TD. The characterization of morphological evolutions during stretching shows that the stacked lamellae debonds uniformly and abundant microvoids formed when the sample stretched along MD with higher anisotropy, resulting in evenly dispersion of stress, consequently making a more uniform distribution of defects and a better isotropic deformation. Moreover, the microfibrils and defects distributed uniformly within higher orientation sample after longitudinal stretching stretched along MD, leading to the dramatic improvement of pore size distribution of the membrane after biaxial stretching. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1745–1759     

Kinetics of the II-III phase transformation of polytetrafluoroethylene at high pressure

The rate of transformation from helical to all-trans-planar polytetrafluoroethylene (PTFE) at high pressures has been determined by monitoring the Raman spectra of PTFE following pressure jumps from the stability field of PTFE II to pressures between 9 and 14 kbar at temperatures between 0 and ?30°C. The transformation kinetics can be described by Avrami's equation for nucleation and growth kinetics with an exponent of 0.5, although observations at lower temperatures suggest that even smaller values of the exponent may be appropriate. At 10 kbar and 0°C, the specific rate constant is 0.51 min^?1/2. The energy and volume of activation are 11 kcal mole^?1 and ?7 cm³ mole^?1, respectively. The values of these parameters suggest that the transformation mechanism involves propagation of helix reversal planes along the several adjacent chains leaving all-trans material in their wakes.     

Crystal growth in alumina/poly(ethylene terephthalate) nanocomposite films

The crystal growth and morphology in 150‐nm‐thick PET nanocomposite thin films with alumina (Al₂O₃) nanoparticle fillers (38 nm size) were investigated for nanoparticle loadings from 0 to 5 wt %. Transmission electron microscopy of the films showed that at 1 wt % Al₂O₃, the nanoparticles were well dispersed in the film and the average size was close to the reported 38 nm. Above 2 wt % Al₂O₃, the nanoparticles started to agglomerate. The crystal growth and morphological evolution in the PET nanocomposite films kept at an isothermal temperature of 217 °C were monitored as a function of the holding time using in situ atomic force microscopy. It was found that the crystal nucleation and growth of PET was strongly dependent on the dispersed particles in the films. At 1 wt % Al₂O₃, the overall crystal growth rate of PET lamellae was slower than that of the PET homopolymer films. Above 2 wt % Al₂O₃, the crystal growth rate increased with nanoparticle loading because of heterogeneous nucleation. In addition, in these PET nanocomposite thin films, the Al₂O₃ nanoparticles induced preferentially oriented edge‐on lamellae with respect to the surface, which was not the case in unfilled PET as determined by grazing‐incidence X‐ray diffraction. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 747–757, 2007     

Sub-solidus Relations in the System KF—PbF2 to high Pressures

The phase β-K_0.25Pb_0.75F_1.75 previously found in the KF-PbF₂ system appears to be metastable at low temperatures relative to a mixture of orthorhombic PbF₂ and a new phase suspected to be KPbF₃ II. KPbF₃ II transforms to KPbF₃ I at 298.5°C at atmospheric pressure. The KPbF₃ II/I transition line rises with pressure, but the substance appears to reversibly disproportionate above ～360°C, 5 kbar, possibly to a mixture of PbF₂ and K₄PbF₆. Instead of β-K_0.25Pb_0.75F_1.75, a mixture with this composition yielded, in addition to weak heat events due to the KPbF₃ II/I transition, strong heat events at 254.5°C and atmospheric pressure (thermal hysteresis ～13°C) which were ascribed to the PbF₂ orthorhombic/cubic transition. This transition rises with pressure to 673°C at 37.8 kbar.     

High-pressure phases in polymers. III. The nature of the high-pressure phase in cis-polyisoprene

The morphology and growth of the disordered hexagonal phase which crystallizes in films of cis-polyisoprene at pressures in excess of 3 kbar is discussed. A two-stage growth process is proposed consisting of nucleation and crystallization followed by a pressure-enhanced thickening process. The phase is metastable and is replaced by normal spherulitic growth at long times. It transforms into lamellar sheafs with higher than usual lamellar thicknesses when pressure is lowered at constant temperature.     

Perfectly Controlled Lamella Thickness and Thickness Distribution: A Morphological Study on ADMET Polyolefins

Summary: Lamella thickness distribution (LTD) plays a critical role in determining the mechanical properties of polyethylene. LTD is predominantly governed by the intermolecular chemical composition distribution, but intrachain heterogeneity also results in a broadened LTD. Polyethylene synthesized by acyclic diene metathesis (ADMET) contains pristine microstructures free from inter and intrachain heterogeneity and therefore represent ideal models to investigate these phenomena. The crystalline structures of ADMET polyethylene with ethyl or n-hexyl branches every 21^st backbone carbon (EB21and EO21, respectively) were characterized by transmission electron microscopy (TEM), small X-ray scattering and wide angle X-ray diffraction (SAXS and WAXD), and differential scanning calorimetry (DSC). The samples were crystallized for various periods at temperatures near the DSC crystallization peak temperatures: 10 °C for EB21 and 0 °C for EO21. TEM observation exhibited that EB21 displays straight lamellar crystals with axialitic organization and an average thickness of about 55 Å. This corresponds to twice the ethylene sequence length between branches, suggesting that one lamellar stem spans three branches and includes one ethyl branch within the lamella. The lamella thickness distribution was very narrow compared with that of the cross-fraction of ethylene/1-butene copolymer prepared via Ziegler-Natta polymerization. Similarly it was found from the same characterization methods that EO21 also displays a narrow lamella thickness distribution albeit with thinner lamellae, averaging 25–26Å thick. Judging from this lamella thickness, EO21 is considered to have a lamella stem composed of a single ethylene sequence between two braches, suggesting that the n-hexyl branch is entirely excluded from a crystalline phase.     

Transmission electron microscopy of polypropylene lamellae delineated by staining

Aqueous solutions of phosphotungstic acid were used to stain melt-crystallized polypropylene which had been oxidized to the leveled-off stage by boiling in 70% HNO₃. Electron microscopy of thin sections of the polymer revealed unstained crystalline lamellae bordered by stained interlamellar layers. The lamella height, which is equivalent to the fold period of the molecules, increased as the crystallization temperature increased. In polypropylene which had crystallized in ice water, and at 125, 145, or 161°C., the heights of the visually delineated lamellae were 80, 105, 158, and 210 A., respectively. Those heights were, in turn, approximately the same as the length of the perpendicularly aligned molecules in the lamellae, which survived the acid etch. The stained interlamellar layers, regardless of the crystallization temperature, were about half the height of the lamellae.     

Thermal properties and influence of orientation on crystalline morphologies in stereoblock polypropylene and related elastomers

Atomic force microscopy (AFM), small angle X‐ray scattering (SAXS), temperature modulated differential scanning calorimetry (TMDSC), variable heating rate DSC, an independent rapid heating rate method for melting points, and cyclic mechanical testing were used to study semicrystalline thermoplastic elastomeric polypropylenes (ELPPs) and related semicrystalline polyolefins including ethylene copolymers. Low crystallinity (ca., 9 and 15%) ELPP samples were studied by AFM in the nonoriented and melt‐oriented states. AFM images taken as a function of time after quenching of a melt‐drawn and highly nucleated film resolved details of secondary crystallization involving lateral growth on the ordered row‐nucleated structures. For nonoriented films, isothermal melt crystallization at high temperatures (110 °C) led to similar features for the two ELPPs. The dominant crystalline morphology studied by AFM consisted of small (several nm in width) granular crystallites organized into immature but large spherulites spanning tens of microns. A striking cross‐hatch morphology was detected in regions of the surface in 110 °C crystallized samples, which is contrasted with melt‐drawn films where row nucleated structures dominated the morphology in the film under no external stress. AFM was also used to monitor the morphological changes that occurred as the films were stretched at 25 °C. Break‐down of lamellae was observed, resulting in oriented narrow fibrils. Cyclic stress‐strain curves showed the expected result where lower crystallinity ELPPs had higher recoverable levels of set after both 100 and 500% elongation. TMDSC was used to resolve the broad melting and recrystallization regions in these low to medium crystallinity ELPP systems, and to contrast the results with ethylene copolymers. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Cavitation and morphological changes in polypropylene deformed at elevated temperatures

Polypropylene (PP) thick films were subjected to tensile drawing at various temperatures from the room temperature to 100 °C. Morphological alterations during drawing were followed by wide‐angle X‐ray scattering, small‐angle X‐ray scattering, and scanning electron microscopy (SEM) of sectioned and etched samples, volume strain measurement, and light transparency measurement at various level of strain. The morphological observations were paralleled with stress–strain determination. Samples drawn at 25 and 40 °C undergo severe cavitation contributing to their volume increase up to 90–95%. The volume increase contributes greatly to the engineering strain. PP drawn at 70 and 100 °C does not cavitate. At the strain up to 1.2, a high lamellae orientation is observed in SEM, whereas the 2D WAXS patterns show in contrary circular diffraction rings indicating low orientation of crystals. The rotation of lamellae toward drawing direction is associated with reverse rotation of chains in crystals due to fine chain slips. These two rotations in opposite directions counterbalance resulting in a much weaker crystal orientation than expected from the SEM images. Noncavitating samples retain their translucency up to a high strain. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1271–1280, 2010     

Some studies of the crystallization of polychlorotrifluoroethylene copolymer films

A fluorocarbon copolymer of chlorotrifluoroethylene (96%) and vinylidene fluoride has been isothermally crystallized and the quenched films analyzed by the light microscope, photographic light-scattering, and density measurements. Above a supercooling of 79°C., homogeneous nucleation dominates, giving a morphology that appears to be that of a twisted ribbon. At supercoolings below 79°C., heterogeneous nucleation dominates and leads to spherulitic morphology. Sheaf or rodlike morphology occurs at very low supercoolings. Crystallization rates determined from density measurements at room temperature indicate maximum rate due to heterogeneous nucleation occurring at a supercooling greater than 79°C., but the temperature for maximum rate cannot be identified because of the transition to homogeneous nucleation which causes a discontinuity in the rate versus temperature curve. Superposability of crystallization isotherms constructed from density values are inconsistent with the large melting point lowering from that of polychlorotrifluoroethylene for this copolymer. However, this may be explained by the presence of a different crystal system for each monomer in the copolymer.     

Thermodynamics of crystalline linear high polymers. V. Extended-chain copolymers of polyethylene

Ethylene—propylene and ethylene—butene-1 copolymers with up to 1.7 side groups per 100 carbons have been crystallized at 227°C. and under 4100–4900 atm. pressure. The resulting crystalline polymers are at least partially of extended-chain crystal morphology. Comparison with the same polymers crystallized at atmospheric pressure, which gives folded-chain crystal morphology, revealed: (1) a density higher by 0.008–0.019 g./cm.³ depending on copolymer content; (2) a similar decrease of crystallinity with side group concentration; (3) a similar decrease of the beginning of melting from 125°C. for homopolymer to 65°C. for 1.7 side groups per 100 carbons; (4) a higher (138 ± 0.8°C.) experimental maximum melting point which, in contrast, is independent of copolymer content and seems to vary only with the fraction of low molecular weight material; (5) a decreasing amount of high-melting crystals with increasing copolymer content (72–8%) and an increasing amount of low-melting crystals (27–53%) with increasing copolymer content. In addition, superheating, which reached 5.5°C. for 50°C./min. heating rates, was detected. It was concluded that high-pressure crystallization leads, at least for part of the crystals, to solid solution formation, while atmospheric pressure crystallization does not. Which mode of crystallization is achieved seems kinetically determined. Experimental techniques were dilatometry, DTA, and calorimetry.     

A new look at the crystallization of polyethylene. III. Crystallization from the melt at high supercoolings

Polyethylene melts normally cannot be crystallized in an isothermally controlled manner below ca. 110°C as crystallization is too fast owing to the presence of preexisting nuclei. We here present a new simple method for producing droplets enabling crystallization to be conducted isothermally down to 75°C and allowing measurements to be performed on them, together with the results of these measurements. We conclude that in contrast to the earlier claims the homogeneous nucleation regime has not been attained even at these low temperatures, the crystal nucleation being dominated by the polymer-substrate interface. The droplets crystallized at these low temperatures have a lamellar morphology as revealed by electron microscopy and grow at rates exceeding 1 m s^?1 [i.e., six orders of magnitude faster than growth at more usual crystallization temperatures previously considered as “low” (110–120°C)]. We have measured the lamellar thickness l as a function of growth temperature, thus extending the fundamentally important l vs. ΔT (supercooling) relation beyond the previously realizable limits towards high ΔT values. The implications of all these results for the existing ideas of polymer crystallization are likely to be far reaching. Further, the new method for achieving high supercoolings opens up new possibilities for the study of annealing phenomena and the effect of nucleating agents.     

poly(4,4′-oxybibenzoate): Polymerization,morphology, transitions,and crystal structures

4-Acetoxy 4′-carboxy biphenyl has been polymerized from solution, the bulk melt, and in constrained thin films, all below the melting point of the monomer as measured by differential scanning calorimetry (DSC). An isothermal sublimation–recrystallization–melting (and chemical change)–polymerization–crystallization process is proposed. From solution and in the thin films, single crystals consisting of ca. 100 Å thick lamellae are observed, with evidence for monomer addition–reaction on the end (top and bottom) surfaces. The bulk samples are fibrous, the “fibers” consisting of whisker-like single crystals. The polymer is highly heat and radiation (electron beam) resistant, with numerous successive electron diffraction (ED) patterns from the same crystal or sheared sample permitting comparison of the changes in ED patterns with transitions seen by DSC at ca. 350, 530, and 590°C. Phase I (a = 7.8, b = 5.5, c = 10.8 Å), a possible phase II (a = 15.6, b = 3.6 Å c = unknown), and a phase III (a = 9.0, b = 5.2 = √3a, c = 10.8 Å). Phases I and II are seen in samples polymerized at temperatures at and below 310°C; phase III is observed in samples polymerized at and above 350°C and in sheared samples. © 1993 John Wiley & Sons, Inc.     

Periodic extinction bands composed of all flat‐on lamellae in poly(dodecamethylene terephthalate) thin films crystallized at high temperatures

Using in‐house synthesized poly(dodecamethylene terephthalate) (P12T) as a model, periodic extinction‐banded spherulites melt‐crystallized at high T_cs (100–115 °C) are expounded in terms of growth mechanism. The extinction‐banded spherulites wildly differing from the usual blue/orange double ring‐banded spherulites are composed of all flat‐on discrete single‐crystalline lamellae packed like roof shingles (or fish scales) along the circularly curved bands and the lamellae in the extinction bands are flat with a lozenge shape with no continuous twisting at all. For P12T films of more than 10 µm crystallized at T_c = 105–115 °C, no periodic bands were seen, and all spherulites were ringless, where periodic growth precipitation of crystals to extinction does not occur until impingement. Extinction bands in the P12T spherulites with the inter‐ring spacing steadily decrease with decreasing film thickness, because for thinner films (submicrons to 2 µm), draining or depletion of available molten species takes place more frequently, leading to bands of smaller inter‐ring spacing. The petal‐like extinction bands are discussed and analyzed in detail using 3D AFM imaging. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 601–611     

Phase behavior of Li2WO4 at high pressures and temperatures

The phase diagram of Li₂WO₄, previously studied by Yamaoka et al. (J. Solid State Chem.6, 280 (1973)) has been revised. Li₂WO₄ II is stable at atmospheric pressure below ～310°C. This phase appears to be a modified spinel, and is tetragonal, a, c = 11.941, 8.409Å, Z = 16, space group $\text{I4}{}_1\text{amd}$. The melting curve of phenacite-type Li₂WO₄ I rises with pressure with a slope of 0.9°C/kbar to the III/I/liquid triple point at 3.1 kbar, 743°C, beyond which the melting curve of orthorhombic Li₂WO₄ III rises steeply with pressure (initial slope 31°C/kbar). The Li₂WO₄$\text{I}\text{III}$ transition line at 3 kbar is almost independent of temperature, i.e., the $\text{I}\text{III}$ transition entropy is zero. Li₂WO₄ II is 21.3% denser than Li₂WO₄ I at ambient conditions.     

An Investigation into the Optimum Thickness of Titanium Dioxide Thin Films Synthesized by Using Atmospheric Pressure Chemical Vapour Deposition for Use in Photocatalytic Water Oxidation

Twenty eight films of titanium dioxide of varying thickness were synthesised by using atmospheric pressure chemical vapour deposition (CVD) of titanium(IV) chloride and ethyl acetate onto glass and titanium substrates. Fixed reaction conditions at a substrate temperature of 660 °C were used for all depositions, with varying deposition times of 5–60 seconds used to control the thickness of the samples. A sacrificial electron acceptor system composed of alkaline sodium persulfate was used to determine the rate at which these films could photo‐oxidise water in the presence of 365 nm light. The results of this work showed that the optimum thickness for CVD films on titanium substrates for the purposes of water oxidation was ≈200 nm, and that a platinum coating on the reverse of such samples leads to a five‐fold increase in the observed rate of water oxidation.     

Morphology of polypropylene crystals. I. Dilute solution-grown lamellar crystals

The dependence of crystalline morphology of isotactic polypropylene crystallized from dilute solutions on its molecular weight and growing conditions and the mechanism of crystal growth were studied by electron microscopy and electron diffraction. Lathshaped lamellar crystals 150–300 A. in thickness are obtained from fractionated polypropylene powders of M _w (average molecular weight) = 600,000 and 240,000, but not from the samples of M _w = 82,000 and 44,000, by means of isothermal crystallization at 130°C. for 20 hr. in dilute α-chloronaphthalene solution (0.005 wt.-%). Precipitation of the fractionated polypropylene sample of M _w = 82,000 from a dilute solution of carbitol gives typical dendritic crystals under the same isothermal crystallizing conditions as mentioned above. The mode of chain folding in these crystals based on the orientation and the crystal structure of the lamellar crystals agrees with that proposed by Sauer, Morrow, and Richardson. From the morphological observations, the mechanism of growth pertinent to polypropylene lamellar crystals is presumed to be as follows: fibrils at first aggregate, then the molecular chains are folded to form small lamellae, and then these small lamellae accumulate compactly to grow to large, lath-shaped, lamellar crystals.     

Structure and morphology of the aliphatic polyester poly(δ‐valerolactone) in solution‐grown,chain‐folded lamellar crystals

Poly(δ‐valerolactone) (PVL) crystals in the form of chain‐folded lamellae were prepared by isothermal crystallization from a 2‐methylbutane‐2‐ol solution. Wide‐angle and small‐angle X‐ray diffraction data, obtained from PVL lamellae sedimented to form oriented mats, were supplemented with morphological and structural data from electron microscopy, both imaging and diffraction. The diffraction signals index on an orthorhombic unit cell with the parameters a = 0.747 ± 0.002 nm, b = 0.502 ± 0.002 nm, and c (chain axis) = 0.742 ± 0.002 nm. Similar unit cell parameters were obtained from crystals grown from 1‐octanol and also from drawn melt‐pressed films. The evidence supports a model containing two antiparallel chain segments in the unit cell. The c value of 0.742 nm is appropriate for an all‐trans or onefold helical backbone conformation for the straight stems. Possible slight perturbations at the ester units from the all‐trans backbone conformation are discussed. Computerized modeling was used to optimize the adjacent‐reentry folded structure. The setting angles, with respect to the a axis, are ±58° for the corner and center chains. The lamellae are 7.26 ± 0.05 nm thick, and the chains run orthogonal to the lamellar surface. The chains fold in the diagonal (110) and (11¯0) planes in an alternating fashion. The X‐ray diffraction data suggest that a proportion of adjacent paired antiparallel entities, or hairpin units, are c‐axis‐sheared, and a relationship to the results obtained from drawn films is discussed. A brief comparison is also made with related polymer structures. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2622–2634, 2001