Effects of ultrasonic waves on the heat transfer enhancement in subcooled boiling

This work represents an experimental basic research aimed to investigate the influence on the heat transfer rate of the ultrasounds, in free convection and in presence of liquid. In fact the ultrasonic waves induce, thanks to vibrations, turbulence on the dynamic field, and so an increase of the convection coefficient. The heater is a circular cylinder, immersed in distilled water, and warmed up by Joule effect. This study has carried on for 1 year at Energetics Department “L. Poggi”. The effect was observed since 1960s: different authors had studied the cooling effect due to the ultrasonic waves at different heat transfer regimes, especially from a thin platinum wire to water. We have chosen to investigate the subcooled boiling regime, because this one is the best condition for the heat transfer enhancement, according to the scientific literature. We have carried out a wide experimental study, varying the different water subcooling degrees, the ultrasonic generator power, the ultrasound frequency and the placement of the heater inside the ultrasonic tank, in function of the range of the values of heat flux per unit surface needed dissipating. These values were supplied us by a possible practical application of the ultrasonic streaming: the cooling of 3D highly integrated electronic components. These packaging systems should have to provide all future devices, such as electronics, actuators, sensors and antenna. In fact, for these systems the thermal problem is a critical challenge, because they do not have to overtake critical temperature, after that they could damage irreversibly. Moreover, the traditional cooling systems used in electronic do not seem to be useful for them. On the contrary, the results obtained with ultrasounds, allow heat transfer coefficient enhancement of about 50% to be reached.The purpose is to find out the set of optimal conditions, in order to apply successively all the results to a real packaging system.     

Heat transfer enhancement with deformation of the velocity profile

The problem of enhancing the heat transfer in channels and boundary layers by the appropriate deformation of the fluid velocity profile is considered. The resulting additional hydraulic losses, the price of heat transfer enhancement, are determined. The possibilities of controlling heat transfer by redistributing the fluid velocity in channels are demonstrated with reference to flows at low Prandtl numbers. Laminar and turbulent liquid and gas flows with heat transfer in channels and boundary layers are numerically modeled on the basis of modern models of turbulence (flow development in channels with different initial velocity profiles, flows with wall roughness and boundary layer flows with forces acting on the flow to cause deformation of the velocity profile). In all cases it is found that the heat transfer can be enhanced only at the expense of a considerable increase in the hydaulic losses. A class of self-similar thermal problems for flows in plane diffusers is formulated. The eigenfunctions — temperature modes — for various velocity profiles are determined with allowance for the nonuniqueness of the solution of the classical dynamical problem for a plane diffuser and the corresponding heat transfer coefficients are found.Translated from Izvestiya Rossiiskoi Akademii Nauk, Mekhanika Zhidkosti i Gaza, No.4, pp. 94–105, May–June, 1993.The authors are grateful to A. Yu. Klimenko for useful discussions.     

Chaotic advection induced heat transfer enhancement in a chevron-type plate heat exchanger

The present work examines the role of chaotic mixing as a means of heat transfer enhancement in plate heat exchangers. In order to demonstrate the chaotic behavior, sensitivity to initial conditions and horseshoe maps are visualized. The Nusselt number and the friction factor were computed in the range of reynolds number, 1 < Re < 10. The Nusselt number increases considerably in chaotic models whereas the friction factor increases only marginally.     

Turbulence enhancement of stagnation point heat transfer on a body of revolution

Enhancement, by free stream turbulence, of convective heat transfer to the stagnation region of a hemispherical-nosed cylinder has been studied. Increases in heat transfer were found to depend primarily on the Reynolds number and turbulence intensity of the free stream, experimental results being most successfully correlated on a NuRe^?0.5 versus TuRe^0.5 basis. Flow visualization studies have demonstrated the validity of a phenomenological model of the enhancement process, predictions of this theory showing good agreement with experimental results. The effect of free stream turbulence on the stagnation point velocity gradient has also been evaluated.     

A comparison study on experimental heat transfer enhancement on different furnaces enclosures

In this paper an investigation was conducted to study the suitability of inserting radiant panels for industrial heating. The study involved heat transfer enhancement in an oval and a classical semi-industrial furnace. The experiment suggests an optimal panel position at 10–15 degrees inclination. A maximum energy saving of 22.5?% for the oval furnace was noticed and the most suitable case is to use panels as thick as is possible.     

Forced convective heat transfer enhancement with perforated pin fins

Increasing miniaturization of high speed multi-functional electronics demands ever more stringent thermal management. The present work investigates experimentally and numerically the use of staggered perforated pin fins to enhance the rate of heat transfer in these devices. In particular, the effects of the number of perforations and the diameter of perforation on each pin are studied. The results show that the Nusselt number for the perforated pins is 45 % higher than that for the conventional solid pins and it increases with the number of perforation. Pressure drop with perforated pins is also reduced by 18 % when compared with that for solid pins. Perforations produce recirculations in the x–y as well as the x–z planes downstream of the pins which effectively increase convective heat transfer. However, thermal dissipation decreases significantly when the ratio of pin diameter to perforation diameter exceeds 0.375. This is due to both a reduction in the number of perforation per pin and the decrease in the axial heat conduction along the pin.     

Boiling heat transfer enhancement of water on tubes in compact in-line bundles

In desalinization devices and some heat exchangers making use of low-quality heat energy, both wall temperatures and wall heat fluxes of the heated tubes are generally quite low; hence they cannot cause boiling in flooded tube-bundle evaporators with common large tube spacing. However, when the tube spacing is very small, the incipient boiling in restricted spaces can generate and results in higher heat transfer than that of pool boiling at the same heat flux. This study investigated experimentally the effects of tube spacing, positions of tubes and test pressures on the boiling heat transfer of water in restricted spaces of the compact in-line bundles consisting of smooth horizontal tubes. The experimental results show that tube spacing and tube position have significant effects on the boiling heat transfer in a compact tube bundle. There is an optimum tube spacing that provides the largest heat transfer coefficient at the same heat flux.     

The Effects of duct height on heat transfer enhancement of a co-rotating type rectangular finned surface in duct

Experiments were performed to investigate the effect of duct height on heat transfer enhancement of a surface affixed with arrays (7 × 7) of short rectangular plate fins of a co-rotating type pattern in the duct. An infrared imaging system is used to measure detailed distributions of the heat transfer at the endwall along with the fin base. An infrared camera of TVS 8000 with 160 × 120 point In–Sb sensor was used to measure the temperature distributions in order to calculate the local heat transfer coefficients of the representative fin regions. Pressure drop and heat transfer experiments were performed for a co-rotating fin pattern varying the duct height from 20?50 mm. The friction factor calculated from the pressure drop shows that comparatively larger friction occurs for the smaller duct cases and the friction factor slowly decreases with increasing Reynolds number. The effect of duct height on the area-averaged heat transfer results show that heat transfer initially increases with duct height and then finally decreases with increasing the duct height. Detailed heat transfer analysis and iso-heat transfer coefficient contour gives a clear picture of heat transfer characteristics of the overall surface. The relative performance graph indicates that a 25 mm duct is the optimum duct height for the highest thermal performance. In addition, a significant thermal enhancement, 2.8?3.8 times the smooth surface, can be achieved at lower Reynolds number with a co-rotating fin pattern in the duct.     

Effects of vapor pressure/velocity and concentration on condensation heat transfer for steam–ethanol vapor mixture

When a steam–ethanol vapor mixture condenses on a vertical flat plate, the form of the condensate film changes and many drops are created. This non-film condensation is called pseudo-dropwise or Marangoni condensation. This paper aims to study the main influencing factors on the Marangoni condensation of steam–ethanol vapor.The factors include the ethanol concentration, vapor pressure, vapor velocity and vapor-to-surface temperature difference. The experiments show that the heat transfer coefficient has a maximum value of approximately 42 kW/m² K when the ethanol concentration is 1%. At the low concentrations of 0.5, 1, 5.1 and 9.8%, the condensation heat transfer is greater than for pure steam. In addition, the heat transfer for all vapor mixtures increases with both the rise of vapor pressure and vapor velocity.     

Fins and turbulence promoters for heat transfer enhancement in latent heat storage systems

One of the serious problems associated with the operation of PCM storage system is the heat transfer in and out of the element containing the PCM. This paper presents the results of an experimental investigation of the effects of radial fins and turbulence promoters on the enhancement of phase change heat transfer external to a horizontal tube submersed in the PCM with the working fluid flowing through it. The experimental measurements were realized on a bare cupper tube and an identical cupper tube fitted with radial fins. The fins investigated are 40, 60, 120 and 180 mm diameters. A turbulence promoter made of stainless steel wire of 1.0 mm diameter coiled in a helical form with a pitch of 25.0 mm was inserted into the cupper tubes. The tests were realized on bare tubes, finned tubes and finned tubes with the turbulence promoter inserted into the finned tubes. The measurements were realized for the working fluid temperatures in the range of −10 °C, to −25 °C and six values of the mass flow rate ranging from 0.013 to 0.031 kg/s. The position of the phase interface was photographed by a high resolution digital camera and scanned to determine the real interface position by comparison with a precision measuring scale. The results of the phase interface position, velocity of the interface, solidified mass fraction and the time for complete solidification are presented in function of the working fluid temperature, the working fluid mass and the tube arrangements. The results are presented and discussed.     

Effects of the heat transfer fluid velocity on the storage characteristics of a cylindrical latent heat energy storage system: a numerical study

A numerical study of the effects of the thermal fluid velocity on the storage characteristics of a cylindrical latent heat energy storage system (LHESS) was conducted. Due to the low thermal conductivity of phase change materials (PCMs) used in LHESS, fins were added to the system to increase the rate of heat transfer and charging. Finite elements were used to implement the developed numerical method needed to study and solve for the phase change heat transfer (melting of PCM) encountered in a LHESS during charging. The effective heat capacity method was applied in order to account for the large amount of latent energy stored during melting of the PCM and the moving interface between the solid and liquid phases. The effects of the heat transfer fluid (HTF) velocity on the melting rate of the PCM were studied for configurations having between 0 and 18 fins. Results show that the overall heat transfer rate to the PCM increases with an increase in the HTF velocity. However, the effect of the HTF velocity was observed to be small in configurations having very few fins, owing to the large residual thermal resistance offered by the PCM. However, the effect of the HTF velocity becomes more pronounced with addition of fins; since the thermal resistance on the PCM side of the LHESS is significantly reduce by the large number of fins in the system.     

Topology optimization of conjugate heat transfer systems: A competition between heat transfer enhancement and pressure drop reduction

Topology optimization method is developed for a multi-objective function combining pressure drop reduction and thermal power maximization (incompressible flows at low to moderate Reynolds numbers). Innovative optimal designs are obtained, discussed and presented on a Pareto-frontier. The numerical developments (continuous adjoint technique) have been conducted inside an open source CFD platform via the finite volume method. Comparisons have been presented with an optimal design obtained by a Lattice Boltzmann Method from the literature. Finally, this contribution presents and discuss several detailed numerical vitrification steps which are essential to be conducted in topology optimization method when applied with multi-objective functions.     

Effect of cylinder proximity to the wall on channel flow heat transfer enhancement

Heat-transfer enhancement in a uniformly heated slot mini-channel due to vortices shed from an adiabatic circular cylinder is numerically investigated. The effects of gap spacing between the cylinder and bottom wall on wall heat transfer and pressure drop are systemically studied. Numerical simulations are performed at Re=100$\mathit{Re}=100$, 0.1?Pr?10$0.1?\mathrm{Pr}?10$ and a blockage ratio of D/H=1/3$D/H=1/3$. Results within the thermally developing flow region show heat transfer augmentation compared to the plane channel. It was found that when the obstacle is placed in the middle of the duct, maximum heat transfer enhancement from channel walls is achieved. Displacement of circular cylinder towards the bottom wall leads to the suppression of the vortex shedding, the establishment of a steady flow and a reduction of both wall heat transfer and pressure drop. Performance analysis indicates that the proposed heat transfer enhancement mechanism is beneficial for low-Prandtl-number fluids.     

Effects of bubble size on heat transfer enhancement by sub-millimeter bubbles for laminar natural convection along a vertical plate

Injection of sub-millimeter bubbles is considered a promising technique for enhancing natural convection heat transfer for liquids. So far, we have experimentally investigated heat transfer characteristics of laminar natural convection flows with sub-millimeter bubbles. However, the effects of the bubble size on the heat transfer have not yet been understood. The purpose of this study is to clarify the effects of the bubble size on the heat transfer enhancement for the laminar natural convection of water along a vertical heated plate with uniform heat flux. Temperature and velocity measurements, in which thermocouples and a particle tracking velocimetry technique are, respectively used, are conducted to investigate heat transfer and flow characteristics for different bubble sizes. Moreover, two-dimensional numerical simulations are performed to comprehensively understand the effects of bubble injection on the flow near the heated plate. The result shows that the ratio of the heat transfer coefficient with sub-millimeter-bubble injection to that without injection ranges from 1.3 to 2.2. The result also shows that for a constant bubble flow rate, the heat transfer coefficient ratio increases with a decrease in the mean bubble diameter. It is expected from our estimation based on both experimental data and simulation results that this increase results from an increase in the advection effect due to bubbles.     

Effects of thermal dispersion on heat transfer in cross-flow tubular heat exchangers

Effects of thermal dispersion on heat transfer and temperature field within cross-flow tubular heat exchangers are investigated both analytically and numerically, exploiting the volume averaging theory in porous media. Thermal dispersion caused by fluid mixing due to the presence of the obstacles plays an important role in enhancing heat transfer. Therefore, it must be taken into account for accurate estimations of the exit temperature and total heat transfer rate. It is shown that the thermal dispersion coefficient is inversely proportional to the interstitial heat transfer coefficient. The present analysis reveals that conventional estimations without consideration of the thermal dispersion result in errors in the fluid temperature development and underestimation of the total heat transfer rate.