Effects of flash boiling injection on in-cylinder spray,mixing and combustion of a spark-ignition direct-injection engine

Higher engine efficiency and ever stringent pollutant emission regulations are considered as the most important challenges for today's automotive industry. Fast evaporation and combustion technique has caused unprecedented attention due to its potential to solve both of the above challenges. Flash boiling, which features a two-phase flow that constantly generates vapor bubbles inside the liquid spray is ideal to achieve fast evaporation and combustion inside direct-injection (DI) gasoline engines. In this study, three spray conditions, including liquid, transitional flash boiling and flare flash boiling spray were studied for comparison under cold start condition in a spark-ignition direct-injection (SIDI) optical gasoline engine. Optical access into the combustion chamber includes a quartz linear and a quartz insert on the piston. In separate experiments, we recorded the crank angle resolved spray morphology using laser scattering technique, and distribution of fuel before ignition employing laser induced fluorescence technology, as well as time-resolved color images of flame with high-speed camera. The spray morphology during the intake stroke shows stronger plume-plume and plume-air interaction under flash boiling condition, as well as smaller penetration. Then around the end of compression (before ignition), the fuel distribution is also shown to be more homogeneous with less cyclic variation under flash boiling. Finally, from the color images of the flame, it was found that with the increase of superheat degree, the diffusion rate of blue flame (generated by excited molecules) is higher, which is considered to be related with the larger fractal dimension of the flame front. Also, the combustion is more complete with less yellow flame under flash boiling.     

Effect of flash boiling injection on combustion and PN emissions of DISI optical engine fueled with butanol isomers/TPRF blends

Direct injection spark ignition (DISI) engines have been widely used in passenger cars due to their lower fuel consumption, better controllability, and high efficiency. However, DISI engines are suffering from wall wetting, imperfect mixture formation, excess soot emissions, and cyclic variations. Applying a new fuel atomization technique and using biofuels with their distinctive properties can potentially aid in improving DISI engines. In this research, the effects of isobutanol and 2-butanol and their blends with Toluene Primary Reference Fuel (TPRF) on spray characteristics, DISI engine combustion, and particle number (PN) emissions are investigated for conditions with and without flash boiling of the injected fuel. Spray characteristics are investigated using a constant volume chamber. Then, the combustion, flame propagation, and PN emissions are examined using an optical DISI engine. The fuel temperature is set to 298 K and 453 K for liquid injection and flash boiling injection, respectively. The tested blending ratio is 30 vol% butanol isomers and 70 vol% TPRF. The results of the spray test reveal that liquid fuel plumes are distinctly observed, and butanol blends show a slightly wider spray angle with lower penetration length compared to TPRF. However, under flash boiling injection, the sprays collapse towards the injector axis, forming a more extended single central vapor jet due to the plumes' interaction. Meanwhile, butanol blends yield a narrow spray angle with more extended penetration compared to TPRF. The flame visualization test shows that the flash boiling injection reduced yellow flames compared to liquid fuel injection, reflecting the improvements in mixture formation. Thus, improvements were noted in the heat release and PN emissions. Butanol addition reduced the PN emissions by 43% under regular liquid injection. Flash boiling injection provided an additional 25% reduction in PN emissions.     

Ultra-lean limit extension for gasoline direct injection engine application via high energy ignition and flash boiling atomization

Extensive efforts have been made in achieving leaner combustion for gasoline direct injection (GDI) engines to further improve the thermal efficiency and reduce harmful emissions. Among these techniques, increasing ignition energy has been proven to be an effective method to achieve lean combustion. Few targets the atomization process of the fuel in generating a more homogenous fuel-air mixture, which is believed to be able to extend the lean flammability limit of the engine. This investigation explores the use of flash boiling atomization, a technique to improve spray atomization via elevating the fuel temperature, in combination with high energy ignition technique for better GDI engine performance under lean-burn conditions. For such purposes, a single-cylinder, optical GDI engine was used with high-speed imaging techniques, along with other measurement instruments. The fuel was preheated by a heating element and high energy ignitions were generated by a customized ignition system. ignitions with various initial currents (transistor coil ignition (TCI), 250 mA, and 500 mA) under both sub-cooled and flash boiling conditions were examined using different excess air ratios. It was found that using flash boiling atomization has extended the lean limit from 1.95 to 2.10 under the 500 mA initial current ignition. Other critical parameters such as indicative mean effective pressure (IMEP), emissions such as CO, NO_x, THC were also analyzed to demonstrate the impacts of high energy ignition and flash boiling atomization.     

Simulation of spray combustion in a lean-direct injection combustor

Large-eddy simulation (LES) of a liquid-fueled lean-direct injection (LDI) combustor is carried out by resolving the entire inlet flow path through the swirl vanes and the combustor. A localized dynamic subgrid closure is combined with a subgrid mixing and combustion model so that no adjustable parameters are required for both non-reacting and reacting LES. Time-averaged velocity predictions compare well with the measured data. The unsteady flow features that play a major role in spray dispersion, fuel–air mixing and flame stabilization are identified from the simulation data. It is shown that the vortex breakdown bubble (VBB) is smaller with more intense reverse flow when there is heat release. The swirling shear layer plays a major role in spray dispersion and the VBB provides an efficient flameholding mechanism to stabilize the flame.     

Flow, spray and combustion analysis by laser techniques in the combustion chamber of a direct-injection diesel engine

The purpose of this paper is to show how the analysis of in -cylinder flow, fuel injection, and combustion by means of state-of-the-art optical techniques, as laser light-sheet, laser doppler anemometry and laser shadowgraphy, can help to support the understanding of the interaction of swirl flow development, spray formation, auto-ignition and combustion in near production-line direct-injection diesel engines and thus advances the development of engines with lower fuel consumption and emissions.     

Self-excited transverse combustion instabilities in a high pressure lean premixed jet flame

An experimental investigation of self-excited combustion instabilities in a high pressure, lean premixed natural gas jet flame is presented. The combustor is designed with optical access and is instrumented with high frequency pressure transducers at multiple axial and circumferential locations. OH*-chemiluminescence measurements performed at a frequency of 50 kHz were temporally synchronized with the acoustic measurements recorded from the pressure transducer array during the test. Two representative test conditions are analyzed in detail: Flame 1 (F1) that presents longitudinal mode dynamics $(p^{\prime }/p_c=3\%)$ and Flame 2 (F2) that presents high amplitude transverse instabilities $(p^{\prime }/p_c=15\%)$. Singular Spectrum Analysis (SSA) and Dynamic Mode Decomposition (DMD) analysis indicate a strong correlation of both instabilities to flame-vortex interactions. Longitudinal mode instabilities are correlated with axisymmetric vortex shedding about the combustor axis that result in periodic axial variations in heat release at the 1L frequency. Transverse mode instabilities correspond to asymmetric vortex shedding pattern that drive transverse variations in heat release at the fundamental 1T frequency of the combustion chamber. The phase relationship of the flame emission intensity and the chamber head-end pressure measurement at the 1T frequency indicates presence of a non-stationary transverse mode that rotates about the chamber axis at 55 Hz.     

Simulation of spray development and turbulent combustion processes in low and high speed diesel engines by the CMC-ISR model

Simulation is performed to analyse the characteristics of turbulent spray combustion in conventional low and high speed diesel engine conditions. Turbulence–chemistry interaction is resolved by the Conditional Moment Closure (CMC) model in the spatially integrated form of an Incompletely Stirred Reactor (ISR). After validation against measured pressure traces, characteristic length and time scales and dimensionless numbers are estimated at the locations of sequentially injected fuel groups. Conditional flame structures are calculated for sequentially evaporated fuel groups to consider different available periods for ignition chemistry. Injection overlaps the combustion period in the high rpm engine, while most combustion occurs after injection and evaporation are complete in the low rpm engine. Ignition occurs in rich premixture with the initial peak temperature at the equivalence ratio around 2–4 as observed in Dec [2]. It corresponds to the most reactive mixture fraction of the minimum ignition delay for the given mixture states. Combustion proceeds to lean and rich sides in the mixture fraction space as a diffusion process by turbulence. The mean scalar dissipation rates (SDRs) are lower than the extinction limit to show stability of diffusion flames throughout the combustion period.     

Heat flow and efficiency in a microscopic engine

We study the energetics of a thermal motor driven by temperature differences, which consists of a Brownian particle moving in a sawtooth potential with an external load where the viscous medium is periodically in contact with hot and cold heat reservoir along space coordinate. The motor can work as a heat engine or a refrigerator under different conditions. The heat flow via both potential and kinetic energy is considered. The former is reversible when the engine works quasistatically and the latter is always irreversible. The efficiency of the heat engine can never approach Carnot efficiency.     

The role of a split injection strategy in the mixture formation and combustion of diesel spray: A large-eddy simulation

The role of a split injection in the mixture formation and combustion characteristics of a diesel spray in an engine-like condition is investigated. We use large-eddy simulations with finite rate chemistry in order to identify the main controlling mechanism that can potentially improve the mixture quality and reduces the combustion emissions. It is shown that the primary effect of the split injection is the reduction of the mass of the fuel-rich region where soot precursors can form.Furthermore, we investigate the interaction between different injections and explain the effects of the first injection on the mixing and combustion of the second injection. Results show that the penetration of the second injection is faster than that of the first injection. More importantly, it is shown that the ignition delay time of the second injection is much shorter than that of the first injection. This is due to the residual effects of the ignition of the first injection which increases the local temperature and maintains a certain level of combustion some intermediates or radical which in turn boosts the ignition of the second injection.     

Stability and emissions control using air injection and H2 addition in premixed combustion

We experimentally study lean premixed combustion stabilized behind a backward-facing step. For a propane–air mixture, the lean blowout limit is associated with strong pressure fluctuation arising simultaneously with strong flame–vortex interactions, which have been shown to constitute the mechanism of heat release dynamics in this flow. A high-speed air jet, issuing from a small slot and injected perpendicular to the main flow near the step, is used to disrupt this mechanism. For momentum ratio of jet to main flow below unity, the jet dilutes the mixture, further destabilizing the flame or leading to complete blowout. Above unity, the flame becomes more stable, and the pressure oscillations are suppressed. Flow visualization and OH*/CH* chemiluminescence measurements show that a strong jet produces a more compact flame that is less driven by the wake vortex, anchored closer to the step, and deflected upwards away from the lower wall of the channel. This renders the flame less vulnerable to heat loss and strong strains, which improves its stability and extends the flammability limit. Adding hydrogen to the main fuel improves the flame stability over the entire range of the air jet mass flow, with better results for momentum ratio larger than 1; H₂ pulls the flame further upstream, away from the shear zone and the unsteady vortex. NO_x emission benefits from the air jet, while, with H₂ addition, NO_x concentration is higher in the products as the overall burning temperature rises. However, hydrogen addition enables extending the flammability limit further by increasing air supply in the primary stream, hence achieving lower NO_x. The study suggests a simpler, almost passive, multi-objective combustion control technique and indicates that hydrogen addition can be a successful in situ approach for NO_x reduction.     

低压补气技术应用于客车空调最大运行制冷工况的实验研究

针对客车空调器在最大运行工况下排气温度过高、系统性能下降、压缩机因过热保护频繁停机等突出问题,提出采用带经济器的低压补气技术,并对系统循环过程进行理论分析与实验研究。结果表明:采用带经济器的低压补气技术可显著降低压缩机排气温度,使系统安全可靠运行,且在较高压缩机转速情况下,其优势更加明显。同时,通过补气比例的合理控制,系统制冷量和COP均有一定幅度地提高。如在室外温度50℃、压缩机转速3000r/min时,压缩机排气温度降低了21.7%,系统制冷量和COP分别提高了3.1%和9.4%。     

Understanding in-cylinder soot reduction in the use of high pressure fuel injection in a small-bore diesel engine

This study shows how soot particles inside the cylinder of the engine are reduced due to high pressure fuel injection used in a light-duty single-cylinder optical diesel engine fuelled with methyl decanoate, a selected surrogate fuel for the diagnostics. For various injection pressures, planar laser induced incandescence (PLII) imaging and planar laser-induced fluorescence of hydroxyl (OH-PLIF) imaging were performed to understand the temporal and spatial development of soot and high-temperature flames. In addition, a thermophoresis-based particle sampling technique was used to obtain transmission electron microscope (TEM) images of soot aggregates and primary particles for detailed morphology analysis. The OH-PLIF images suggest that an increase in the injection pressure leads to wider distribution of high-temperature flames likely due to better mixing. The enhanced high-temperature reaction can promote soot formation evidenced by both a faster increase of LII signals and larger soot aggregates on the TEM images. However, the increased OH radicals at higher injection pressure accelerates the soot oxidation as shown in a higher decreasing rate of LII signals as well as dramatic reduction of the sampled soot aggregates at later crank angles. The analysis of nanoscale carbon layer fringe structures also shows a consistent trend that, at higher injection pressure, the soot particles are more oxidized to form more graphitic carbon layer structures. Therefore, it is concluded that the in-cylinder soot reduction at higher injection pressure conditions is due to enhanced soot oxidation despite increased soot formation.     

Optical diagnostics of diesel spray injections and combustion in a high-pressure high-temperature cell

We report on spatially and temporally resolved optical diagnostic measurements of propagation and combustion of diesel sprays introduced through a single-hole fuel injector into a constant volume, high-temperature, high-pressure cell. From shadowgraphy images in non-reacting environments of pure nitrogen, penetration lengths and dispersion angles were determined for non-vaporizing and vaporizing conditions, and found to be in reasonable agreement with standard models for liquid jet propagation and break-up.Quasi-simultaneous two-dimensional images were obtained of laser elastic light scattering, shadowgraphs and spectrally integrated flame emission in a reacting environment (cell temperature 850 K). In addition laser-induced incandescence was employed for the identification of soot-loaded regions. The simultaneously recorded spray images exhibit remarkable structural similarity and provide complementary information about the spray propagation and combustion process. The measurements also reveal the fuel vapor cloud extending well beyond the liquid core and close to the nozzle tip. Ignition takes place close to the tip of the spray within the mixing layer of fuel vapor and surrounding air. Soot is formed in the vapor core region at the tip of the liquid fuel jet. Our results support recently developed phenomenological model on diesel spray combustion.     

Ignition and volatile combustion behaviors of a single lignite particle in a fluidized bed under O2/H2O condition

O₂/H₂O combustion, as a new evolution of oxy-fuel combustion, has gradually gained more attention recently for carbon capture in a coal-fired power plant. The physical and chemical properties of steam e.g. reactivity, thermal capacity, diffusivity, can affect the coal combustion process. In this work, the ignition and volatile combustion characteristics of a single lignite particle were first investigated in a fluidized bed combustor under O₂/H₂O atmosphere. The flame and particle temperatures were measured by a calibrated two-color pyrometry and pre-buried thermocouple, respectively. Results indicated that the volatile flame became smaller and brighter as the oxygen concentration increased. The ignition delay time of particle in dense phase was shorter than that in dilute phase due to its higher heat transfer coefficient. Also, the volatile flame was completely separated from particles (defined as off-flame) in dense phase while the flame lay on the particle surface (defined as on-flame) in dilute phase. The self-heating of fuel particles by on-flame in dilute phase was more obvious than that in dense phase, leading to earlier char combustion. At low oxygen concentration, the flame in the H₂O atmosphere was darker than that in the N₂ atmosphere because the heat capacity of H₂O is higher than that of N₂. With the increase of oxygen concentration, the flame temperature in the O₂/H₂O atmosphere was dramatically enhanced rather than that in the O₂/N₂ atmosphere, where the diffusion rate of oxygen in O₂/N₂ atmosphere became the dominant factor.     

Oxy-coal combustion in a 30 kWth pressurized fluidized bed: Effect of combustion pressure on combustion performance,pollutant emissions and desulfurization

Oxy-coal combustion with pressurized fluidized beds has recently emerged as a promising carbon capture and storage (CCS) technology for coal-fired power plants. Although a large number of energy efficiency analyses have shown that an increase in combustion pressure can further increase the net plant efficiency, there are few experimental studies of pressurized oxy-coal combustion conducted on fluidized bed combustors/boilers with continuous coal feeding. In this study, oxy-coal combustion experiments with lignite and anthracite were conducted with a 30 kW_th pressurized fluidized bed combustor within the pressure range of 0.1 MPa to 0.4 MPa. The investigation focused on the elucidation of the impacts of combustion pressure on the combustion performance, pollutant emissions and desulfurization of oxy-coal combustion in fluidized beds. The results showed that an increase in pressure increased the combustion efficiency and combustion rate of coal particles, and the promoting effect of pressure increase was more significant for the high rank coal with smaller particle size and the high O₂ concentration atmosphere. For both coals, NO_x emissions decreased with pressure but N₂O emissions increased with pressure and accounted for a considerable part of the nitrogen oxide pollutants under high pressure oxy-coal combustion conditions. The pressure had insignificant impact on the SO₂ emissions of oxy-coal combustion but an increase in pressure enhanced the direct desulfurization of limestone.     

Fuel spray visualization and its impingement analysis on in-cylinder surfaces in a direct-injection spark-ignition engine

Abstract  

Experiments are performed to investigate the effects of fuel spray on in-cylinder mixture preparation and its impingement on cylinder walls and piston top inside a direct-injection spark-ignition engine with optical access to the cylinder. Novel image processing algorithms are developed to analyze the fuel impingement quantitatively on in-cylinder surfaces. The technique is useful to optimize the fuel pressure, injection timing and the number of injections to minimize the fuel impingement on in-cylinder surfaces. E85, which represents a blend of 85% ethanol and 15% gasoline (by volume) is used in this study. Two types of fuel injectors are used; (i) low-pressure production-intent injector with fuel pressure of 3 MPa, and (ii) high-pressure production injector with fuel pressures of 5 and 10 MPa. In addition, the effects of split injection are also presented by maintaining the same amount of fuel used in single injection. It is found that the split injection is an effective way to reduce the overall fuel impingement on in-cylinder surfaces while maintaining a reasonably good air–fuel mixture in the cylinder.     

An empirical correlation between spray dispersion and spray tip penetration from an edge detection of visualized images under the flow condition of a solid body rotating swirl

In this study, spray tip penetration and dispersion in high-pressure environment were simulated experimentally with an emphasis on the swirl effect. A rotating constant volume chamber was designed in order to generate a swirl that could be varied continuously with a flow field that closely resembled the solid-body rotation. An emulsified fuel was injected into the chamber and the developing process of fuel spray was observed. The effect of swirl on the spray dispersion was analyzed by measuring the dispersion area as a function of the spray tip penetration and the time after the start of the injection. The effect of swirl on the spray dispersion was quantified through getting a relationship between the swirl and the dispersion. The experimental results of the spray dispersion with time after the fuel injection process began showed similar characteristics to those of the spray tip penetration with time after the start of the fuel injection. The spray dispersion characteristics while varying the spray tip penetration were also investigated. The results showed that the spray dispersion depends linearly on the spray tip penetration, when it is small. As the spray tip penetrates into longer distance, the dispersion depends on the spray tip penetration to the power of 1.6.     

Simulation and experimental study of a novel bifacial structure of silicon heterojunction solar cell for high efficiency and low cost

A novel structure of Ag grid/SiN_x/n~+-c-Si/n-c-Si/i-a-Si:H/p~+-a-Si:H/TCO/Ag grid was designed to increase the efficiency of bifacial amorphous/crystalline silicon-based solar cells and reduce the rear material consumption and production cost. The simulation results show that the new structure obtains higher efficiency compared with the typical bifacial amorphous/crystalline silicon-based solar cell because of an increase in the short-circuit current(J_(sc)), while retaining the advantages of a high open-circuit voltage, low temperature coefficient, and good weak-light performance. Moreover,real cells composed of the novel structure with dimensions of 75 mm × 75 mm were fabricated by a special fabrication recipe based on industrial processes. Without parameter optimization, the cell efficiency reached 21.1% with the J_(sc) of 41.7 mA/cm~2. In addition, the novel structure attained 28.55% potential conversion efficiency under an illumination of AM 1.5 G, 100 mW/cm~2. We conclude that the configuration of the Ag grid/SiN_x/n~+-c-Si/n-c-Si/i-a-Si:H/p~+-a-Si:H/TCO/Ag grid is a promising structure for high efficiency and low cost.