Morphology and tensile properties of glass bead filled low density polyethylene composites: MATERIAL PROPERTIES

The mechanical properties of glass bead filled low density polyethylene (LDPE) composites in tension have been investigated by using an Instron material testing machine. It is found that with increase of the glass bead weight fraction (φ) the tensile modulus (E_c) and the tensile yield stress (σ_yc) increase as a form of nonlinear function but contrary to the elongation strain at break; the correlation between E_c and φ accords with the logarithmic mixing rule and the relationship between σ_y and the volume fraction (φ_f) can be described by means of a second order equation; the effects of the glass bead diameter on the mechanical properties are not large; when φ and the bead size are suitable, the enhanced toughness effect of the filled-systems is more significant; the tensile strength of the glass bead filled system pretreated with a coupling agent are somewhat greater than those of the untreated system. In addition, the morphology of the samples is studied to explain the relationship between the micro-structure and the mechanical properties of the composites.     

Effect of the urethane group on treated clay surfaces for high-performance poly(butylene succinate)/montmorillonite nanocomposites

We successfully modified organic clays containing the urethane group by introducing a covalent bond between the silanol group on the clay side and the hydroxyl group of organic modifier in the silicate layer using 1,6-diisocyanatohexane (HDI), namely surface-treated montmorillonite (30BM), to increase both basal spacing and the favorable interaction between clay and polymer. The effect of the surface urethane modification of clay on poly (butylene succinate) (PBS)/30BM nanocomposites was studied. The results of transmission electron microscopy micrographs at a 10-nm resolution and X-ray diffraction measurements allowed us to examine the degree of the high exfoliation and the effect of surface urethane modification on clay dispersibility. As results of high exfoliation, PBS/30BM nanocomposites not only exhibited the high thermal properties, but also showed a remarkable increase in physical properties (e.g., tensile strength, Young's modulus, elongation at break) due to enhanced affinity between the clay and PBS matrix. Over all, the results suggest that wide gallery spacing and the predominant affinity between PBS and clay must be considered simultaneously to increase the degree of exfoliation and physical properties as key factors.     

Bio-Based Nanocomposites of Cellulose Acetate and Nano-Clay with Superior Mechanical Properties

Summary: Bio-based nanocomposites were manufactured by melt intercalation of nanoclays and cellulose acetate (CA) with and without plasticizer. Glycerol triacetate (triacetin) as plasticizer up to 30 mass%, and different types of organo-modified and unmodified montmorillonites (MMTs) as filler were used. X-ray diffraction (XRD), transmission electron microscopy (TEM), and scanning electron microscopy (SEM), were used to study clay dispersion, intercalation/exfoliation, and structure of the composites. XRD and TEM revealed very good dispersion and exfoliation of modified clay throughout the CA matrix. While for unmodified clay agglomeration and poor dispersion but an intercalated structure was observed. The mechanical properties of injection moulded test bars were determined by a tensile experiment giving tensile strength, Young's modulus and elongation at break. Adding plasticizer facilitated the processing and up to 20 mass%, increased the tensile strength, Young's modulus and elongation at break as well. Higher amount of plasticizer diminished the tensile properties except elongation showing a slight increase. In all plasticized composites, organo-modified clay improved the tensile strength and at the same time, young's modulus and elongation almost remained constant. On the other hand, plasticized CA compounded with unmodified clay revealed lower properties. In a particular case, compounding of unplasticized CA with unmodified clay resulted in superior mechanical properties with a novel structure. So that, in optimum percentage –5 mass%- of unmodified clay, tensile strength and young's modulus increased significantly by 335% and 100%, to 178 MPa and 8.4 GPa, respectively. This is a dramatic improvement in strength and stiffness of CA. Adding organo-modified clay resulted in a little improvement in tensile properties. SEM pictures of the optimum composite showed a core/shell structure with high orientation in the shell part. It is supposed that this behaviour is caused by the interaction between CA hydroxyl groups and free cations existing in the galleries of unmodified clay.     

Solid-state morphology,structure, and tensile properties of polyethylene/polyamide/nanoclay blends: Effect of clay fraction

The effect of nanoclay fraction on the linear and non-linear tensile properties of a polyethylene/polyamide 12 blend with droplet morphology was investigated. All ternary blends were prepared at a fixed polyamide (PA) weight fraction of 20%, and at clay volume fractions varying from 0.5 to 2.5% relative to PA. Scanning electron microscopy and transmission electron microscopy were used to characterize the morphology of the blends and the clay interphase structure. The nanoclay content was shown to strongly influence both linear and non-linear tensile properties. Young's modulus, elongation at yield, yield strength, tensile strength and elongation at break as a function of clay fraction were studied and discussed in terms of morphological changes and strain-induced structural reorganization of the clay interphase.     

Study of blends of HDPE and different grades of CaCO3. Part I. Factorial experimental design

Calcium carbonate (CaCO₃)/high density polyethylene (HDPE) composites were prepared in a HAAKE twin screw extruder. The influence of the CaCO₃ particle size and content and the processing conditions were investigated by using a factorial experimental design. The dependent variables studied were tensile properties, such as Young's modulus, stress at break and toughness, and the rheological property, zero-shear viscosity, η₀. Preliminary results have shown that the most significant processing variables were content and mineral filler type. Mathematical modeling has given us a more efficient evaluation of the results obtained and has become an important tool in the development of this work.     

Factors and processes influencing the reinforcing effect of layered silicates in polymer nanocomposites

The analysis of the tensile yield stress of a large number polymer/layered silicate composites showed widely differing mechanical properties. The composition dependence of yield stress can be described and evaluated quantitatively by a simple model developed earlier for particulate filled polymers. The comparison of data produced in our laboratory or taken from the literature indicated that several processes may take place during the preparation of the composites and a considerable number of factors influence composite properties. Quite a few of these are often neglected and percentage increase in modulus, strength or other properties is reported in published papers instead. The most important of such effects are changing matrix properties when a functionalized polymer is used to promote adhesion (PE, PP), modification of crystalline structure due to nucleation (PA, PP), plasticization or lubrication (PVC), decreased interaction (PA, PVC, PET, rubbers) or chemical reactions (PVC, PP, PET). Using a few simple assumptions, most of which are supported by previous experience, the extent of exfoliation can be estimated quantitatively in nanocomposites. The analysis of the tensile yield stress of more than 80 composites with various matrices indicated that the extent of exfoliation is very low in most composites; it reaches maximum 10% in the best case, which corresponds to about 10 silicate layers per stack. Although the approach has limitations and several factors were neglected during analysis, this result is in agreement with observations indicating that complete exfoliation rarely can be reached in thermoplastic/clay composites. In order to achieve larger reinforcement, silicates must be exfoliated more perfectly in the future.     

Organo-modified montmorillonite/poly(?-caprolactone) nanocomposites prepared by melt intercalation in a twin-screw extruder

Nanocomposites based on biodegradable poly(?-caprolactone) organo-modified clay have been prepared by melt intercalation using a twin-screw extruder. The screw configuration developed allowed us to obtain an intercalated/exfoliated nanocomposite structure using a modified montmorillonite containing no polar groups, in contrast to previous work using mainly alkyl ammonium containing hydroxyl polar groups in poly(?-caprolactone). Montmorillonite nanocomposites were prepared using a specific extrusion profile from a 30 wt% masterbatch of organo-modified clay, which was then diluted at 1, 3 and 5%. Intercalated and/or exfoliated nanocomposites structures were assessed using rheological procedures and confirmed by transmission electron microscopy analysis. Mechanical and thermal properties were found to be strongly dependent on morphology and clay percentage. Crystallinity was only slightly affected by the clay addition. Effect of exfoliation on Young's modulus and thermal stability was investigated. Young's modulus increased significantly and onset degradation temperature measured by TGA was significantly reduced for an exfoliated nanocomposite composition containing 5 wt% organoclay.     

Barrier and Mechanical Properties of Poly(caprolactone)/organoclay Nanocomposites

In this study, biodegradable poly(caprolactone) (PCL) hybrids with two types of organoclays: Cloisite 30B (30B) and Cloisite 93A (93A) have been prepared by melt mixing and their barrier performance to air permeation and mechanical properties were investigated. The hybrids of PCL/30B were found to be nanocomposites resulted from the strong interaction between organic modifier of 30B and PCL and those of PCL/93A were microcomposites. The barrier performance of PCL/30B nanocomposite film to air permeation was much more improved than pure PCL and PCL/93A microcomposites at low organoclay concentration. With the increase of organoclay content the permeability coefficient was also increased that could attributed to the extra tortuous pathway for gas permeation caused by organoclay exfoliation. The barrier behaviour of PCL/30B nanocomposites could be approximately described by a theoretical model developed for composites. The mechanical properties measurements showed that the reinforcement of organoclay 30B in nanocomposites is more significant than 93A in microcomposites. Both tensile modulus and tensile strength were increased in PCL/30B nanocomposites even at at low amount of organoclay without much loss of strain at break as compared to pure PCL. The significant improvements in both barrier and mechanical properties in PCL nanocomposites could be attributed to the fine dispersion state of organoclay 30B platelets in PCL matrix and the strong interaction between organic modifier of 30B and matrix molecules.     

An observation of accelerated exfoliation in iPP/organoclay nanocomposite as induced by repeated shear during melt solidification

A well‐exfoliated morphology is usually observed for polar polymer/clay nanocomposites via dynamic melt processing techniques, whereas only an intercalated or a partially intercalated/partially exfoliated morphology is often obtained for nonpolar polymer/clay nanocomposites, even though some polar compatibilzer is used. In this study, an accelerated exfoliation effect was observed for the first time in iPP/organoclay nanocomposites prepared through so‐called dynamic packing injection molding, in which the specimen is forced to move repeatedly in a chamber by two pistons that move reversibly with the same frequency as the solidification progressively occurs from the mold wall to the molding core part. The disordered level and exfoliated degree of clay was found to dramatically increase from the skin to the core of the prepared samples and eventually the WAXD reflections of interlayer d‐spacing diminished in the core. The changed degree of exfoliation was also proved directly by TEM observation. The prolongation of processing time, the gradual growth of solidification front, the increased melts viscosity, and the shear amplification effect were considered to explain the higher degree of exfoliation in the center zone of mold chamber. Our result suggests that a critical shear force may be needed to break down clay into exfoliated structure. This can be also well used to explain at least partially the intercalated morphology, which is commonly observed for nonpolar polymer/clay nanocomposites via conventional processing. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2005–2012, 2005     

Electron beam irradiated polyamide-6,6 films—II: mechanical and dynamic mechanical properties and water absorption behavior

Electron beam irradiation of poly(iminohexamethylene-iminoadipoyl) (Polyamide-6,6) films was carried out over a range of irradiation doses (20–500 kGy) in air. The mechanical properties were studied and the optimum radiation dose was 200 kGy, where the ultimate tensile stress (UTS), 10% modulus, elongation at break (EB) and toughness showed significant improvement over the unirradiated film. At a dose of 200 kGy, the UTS was improved by 19%, the 10% modulus by 9% and the EB by 200% over the control. The dynamic mechanical properties of the films were studied in the temperature region 303–473 K to observe the changes in the glass transition temperature (T_g) and loss tangent (tan δ) with radiation dose. The storage modulus of the film receiving a radiation dose of 200 kGy was higher than the unirradiated film. The water uptake characteristics of the Polyamide-6,6 films were investigated. The water uptake was less for the films that received a radiation dose of 200 and 500 kGy than the unirradiated film. The role of crystallinity, crosslinking and chain scission in affecting the tensile, dynamic mechanical and water absorption properties was discussed.     

明胶中α组分含量对明胶/羟基磷灰石复合材料力学性能的影响

选用α组分含量分别为20.5%,41%和50%的A、B、C 3种明胶作为原料,采用同时加入法制备了明胶/羟基磷灰石(HAP)复合材料.通过对干态复合物膜拉伸性能的测试和对比,发现,明胶α组分含量的变化对复合材料的弹性模量影响较大,而对拉伸强度和断裂伸长率的影响则相对较小,但总的来说,三者均随α组分含量的增加而增大.其中,α组分含量最高的复合物C的拉伸强度为86.40 MPa,弹性模量为2682.35 MPa,断裂伸长率为8.65%.另外,对复合物C基本性质的表征结果表明,该材料具有类似于自然骨的组成和结构性质,因此有望成为一种具有优异力学性能的骨替代材料.     

Polyamide‐6/natural clay mineral nanocomposites prepared by solid‐state shear milling using pan‐mill equipment

The polyamide‐6 (PA6)/natural clay mineral nanocomposites were successfully prepared by solid‐state shear milling method without any treatment of clay mineral and additives. PA6/clay mixture was pan‐milled to produce PA6/clay compounding powder, using pan‐mill equipment. The obtained powder as master batch was diluted with neat PA6 to prepare composites by a twin‐screw extruder. The clay silicate layers were found to be partially exfoliated and dispersed homogeneously at nanometer level in PA6 matrix. The rheological measurements and mechanical properties of nanocomposites were characterized. The shear viscosities of nanocomposites were higher than that of pure PA6, and tensile strength and tensile modulus increased, but Izod impact strength decreased, with increasing concentration of clay. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 249–255, 2006     

显微镜图像分析研究聚丙烯/尼龙1010共混物相结构及其性能

用扫描电子显微镜图像分析研究了聚丙烯/聚酰胺1010共混物及其部分相容体系的相形态结构,计算了表征相结构和尺寸的结构参数,如分散相的平均直径、平均弦长和分散相的质心相关距等.并分别讨论了聚丙烯/聚酰胺1010共混物及其部分相容体系的相形态以及其结构参数与共混物组成的关系.测定了聚合物及其共混物体系的力学性能,讨论了共混物组成与力学性能的关系.聚丙烯/聚酰胺1010共混物的拉伸模量与组成的关系较为复杂,但其部分相容体系的拉伸模量与组成呈线性关系.聚丙烯/聚酰胺1010及其共混物体系的屈服强度与共混物组成均呈线性关系.表征相结构的两相平均弦长比(l-1/-l2)与组成以及共混物体系力学性能与组成的关系,二者相似.同时讨论了体系力学性能随相尺寸等的变化规律.     

外力辅助分散作用下环氧树脂粘土纳米复合材料中粘土的微观结构与解离机理研究

采用不同分散方法(机械搅拌、高速均质搅拌和球磨分散)制备环氧树脂粘土纳米复合材料,研究了分散方法对不同有机粘土解离结构和纳米复合材料力学性能的影响,并在此基础上探讨了粘土的解离机理.结果表明,普通机械搅拌只能使小粒径粘土或大粒径粘土团聚体的外部片层解离;施加一定的外力(如高速均质搅拌)促进粘土团聚体分散,有利于粘土片层的解离;利用剪切摩擦作用较强的球磨法分散粘土,不同处理剂改性粘土的内外片层都可以充分解离,而有机改性剂中酸性质子的催化作用对粘土片层解离的影响不大,只要粒径足够小,片层解离的驱动力(基体弹性力、反应性等)能够克服其所受阻力(片层引力、层外基体粘性阻力、层内粘性引力等),粘土内外各片层将会同时向外迁移而解离.纳米复合材料的力学性能大大改善,冲击强度和弯曲强度分别提高近50%和8%;     

Effect of the comonomer content on the mechanical parameters and microhardness values in poly(ethylene‐co‐1‐octadecene) synthesized by a metallocene catalyst

Stress–strain and microhardness measurements were carried out on a series of copolymers of ethylene and 1‐octadecene with different comonomer contents in the corresponding homopolymer of ethylene, synthesized with a metallocene catalyst. The different mechanical properties, deduced from the stress–strain curves (Young's modulus, yield stress, deformation at break, and energy to break) are interpreted in terms of the crystallinity and molecular weight of the samples because these two characteristics show considerable variations with the comonomer content. The microhardness values are explained in terms of these properties, and they are also correlated with Young's moduli and yield stresses deduced from the stress–strain curves. Linear relations are found between microhardness and yield stress and between the logarithm of the microhardness and the logarithm of the elastic modulus. The properties deduced from these lines are compared with literature values. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 277–285, 2001     

Effect of halloysite nanotube on microstructure,rheological and mechanical properties of dynamically vulcanized PA6/NBR thermoplastic vulcanizates

Dynamically vulcanized thermoplastic vulcanizate (TPV) nanocomposites based on polyamide-6 (PA6) and acrylonitrile butadiene rubber (NBR) reinforced by halloysite nanotubes (HNT) were prepared via a direct melt mixing process. The effects of HNT on the physical, mechanical, and rheological properties of nanocomposites were investigated. The prepared PA6/NBR/HNT nanocomposites were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), differential scanning colorimeter (DSC), dynamic mechanical thermal analysis (DMTA), and rheological measurements. The morphology study of prepared nanocomposites shows that the introduction of HNT into the PA6 phase causes a decrease in the size of NBR droplets. The mechanical measurements revealed that Young’s modulus of TPV nanocomposites increased with the HNT loading up to 54%. DMTA results show that the introduction of 10 wt% of HNT into the PA6/NBR TPV leads to a 30% increase in storage modulus. The rheological measurements revealed that the storage modulus of nanocomposites has an increase of more than 200% in the presence of 7 wt% of HNT loading. Analytical stiffness modeling of Young’s modulus of the TPV nanocomposites was investigated using Hui–Shia and Wu models. Both models have some deviations from experimental results and been modified to predict Young’s modulus of the nanocomposites containing HNT with more precisions. The viscosity behavior of TPV nanocomposites was studied using a Carruea–Yasuda model and showed that the yield stress of nanocomposites increases with higher HNT loadings, indicating the formation of a nanotube network along with NBR phase network.     

酞侧基聚芳醚酮屈服应力与杨氏模量及断裂韧性关系的研究

研究了酞侧基聚芳醚酮（ＰＥＫ－Ｃ）的屈服应力、杨氏模量和断裂韧性等对温度的依赖性，给出了本文所用ＰＥＫ－Ｃ的屈服应力与杨氏模量及屈服应力与断裂韧性间的定量关系．研究表明，在１２℃～１９０℃的温度范围内，随温度的升高，材料的屈服应力、杨氏模量降低．断裂韧性Ｋ１ｃ和Ｇ１ｃ的对数与屈服应力间存在很好的线性关系．     

Modeling the morphology and mechanical properties of sheared ternary mixtures

Through a combination of simulation techniques, we determine both the structural evolution and mechanical properties of blends formed from immiscible ternary mixtures. In this approach, we first use the lattice Boltzmann method to simulate the phase separation dynamics of A/B/C fluid mixtures for varying compositions within the spinodal region. We also investigate the effect of an imposed shear on the phase ordering of the mixture. We assume that the fluid is quenched sufficiently rapidly that the phase-separated structure is preserved in the resultant solid. Then, the output from our morphological studies serves as the input to the lattice spring model, which is used to simulate the elastic response of solids to an applied deformation. These simulations reveal how the local stress and strain fields and the global Young's modulus depend on the composition of the blend and the stiffness of the components. By comparing the results for the sheared and unsheared cases, we can isolate optimal processing conditions for enhancing the mechanical performance of the blends. Overall, the findings provide fundamental insight into the relationship between structure, processing, and properties for heterogeneous materials and can yield guidelines for formulating blends with the desired macroscopic mechanical behavior.     

Blend membranes of Nafion/sulfonated poly(aryl ether ketone) for direct methanol fuel cell

Sulfonated poly(aryl ether ketone) (sPAEK) synthesized by LG Chem. was confirmed by FT-IR. To estimate the thermal stability, glass transition temperature and decomposition temperature were investigated. They showed that sPAEK had good thermal properties. The proton conductivity, methanol permeability and water uptake of sPAEK were also measured. Nafion/sulfonated poly(aryl ether ketone) composite membranes were prepared by blending two materials. The blend ratios of sPAEK and Nafion were 2:1, 3:1, 5:1, and 7:1. The blend membranes showed phase separated morphology since they became immiscible during the solvent evaporation process. Due to the differences in specific gravity and solvent concentration profile during the solvent evaporation process, the upper region had lower Nafion volume fraction with smaller domains and the lower region had higher Nafion volume fraction with larger domains. Mechanical properties such as the stress at break, yield stress, Young's modulus, and elongation at break were measured. The sPAEK had better mechanical properties than Nafion. The mechanical properties increased with increasing sPAEK content. Proton conductivity and methanol permeability of the blend membranes were lower than those of Nafion. Both decreased with decreasing Nafion content. Since the methanol permeability of sPAEK was lower than that of Nafion, sPAEK acted as the methanol barrier. Water uptake of sPAEK was higher than that of Nafion.     

New regularities and an equation of state for liquids

Three regularities have been introduced for liquids (T < T_C and ρ > ρ_C) based on average potential energy. The experimental data have been used to show the validity of the regularities. First, there exists near-linearity relation between and ρ for all isotherms of a liquid, where P_i and ρ are internal pressure and density, respectively. Second, changes linearly with ρ for each isotherm of any liquid, where Z and V_m are compressibility factor and molar volume, respectively. Third, a new regularity using the definition of bulk modulus and our new equation of state between reduced bulk modulus and density has been introduced, that is versus ρ must be linear for all isotherms of a liquid where B_r is the reduced bulk modulus.

A new equation of state has been also derived. The density of some liquids in the extensive ranges of temperature and pressure has been calculated using the new equation of state. The densities calculated from this equation agree with experiment to better than 0.3%. The new equation of state can predict internal pressure, thermal expansion coefficient, and isothermal compressibility of liquids within experimental error.