Challenge of synthetic cellulose

This article focuses on why and how the chemical synthesis of cellulose was accomplished. The synthesis of cellulose was an important, challenging problem for half a century in polymer chemistry. For the synthesis, a new method of enzymatic polymerization was developed. A monomer of β‐D ‐cellobiosyl fluoride (β‐CF) was designed and subjected to cellulase catalysis, which led to synthetic cellulose for the first time. Cellulase is a hydrolysis enzyme of cellulose; cellulase, inherently catalyzing the bond cleavage of cellulose in vivo, catalyzes the bond formation via the polycondensation of β‐CF in vitro. It is thought that the polymerization and hydrolysis involve a common intermediate (transition state). This view led us to a new concept, a transition‐state analogue substrate, for the design of the monomer. The preparation of cellulase proteins with biotechnology revealed the enzymatic catalytic functions in the hydrolysis and polymerization to cellulose. High‐order molecular structures were in situ formed and observed as fibrils (cellulose I) and spherulites (cellulose II). In situ small‐angle neutron scattering measurements suggested a fractal surface formation of a synthetic cellulose assembly. The principle of cellulose synthesis was extended to the synthesis of other natural polysaccharides, such as xylan and amylose, and unnatural polysaccharides. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 693–710, 2005     

Analytical Investigations of Bacterial Cellulose

The cultivation of the bacterium Acetobacter xylinus AX 5 was carried out in the common Hestrin-Schramm medium containing D -glucose as C-source and citric acid as buffer component. HPLC studies proved to be convenient methods to investigate the stability and interactions of these constituents in the starting culture liquid. Within the initial sterilization step and limited by the citric acid, up to 6% of the D -glucose was partially isomerized to D-fructose and degraded to dark-yellow products. In static culture, A. xylinus AX 5 produces cellulose extracellularly on the surface of this medium. Solid-state NMR spectroscopy represents a suitable analytical method to characterize the supramolecular structure of the bacterial cellulose in never-dried, air-dried, and freeze-dried states. It could be demonstrated that the drying process reduces the degree of crystallinity in the range of about 12% without changes in the Iα/β ratio of these cellulose modifications.     

Entanglement properties of cellulose and amylose in an ionic liquid

Concentrated solutions of cellulose and amylose were prepared with an ionic liquid 1‐butyl‐3‐methylimidazolium chloride (BmimCl), which was chosen as a good solvent for these polysaccharides. Dynamic viscoelasticity of the concentrated solutions was examined to obtain the molecular weight between entanglements, M_e. The value of M_e in the molten state (M_e,melt), a material constant that reflecting the entanglement properties, was determined for cellulose and amylose by extrapolating M_e to the “melt.” A marked difference in M_e,melt was found: 3.2 × 10³ for cellulose and 2.5 × 10⁴ for amylose. The value of M_e,melt for cellulose, which is composed of β‐(1,4) bonding of D ‐glucose units, is very close to those for polysaccharides with a random‐coil conformation such as agarose and gellan in BmimCl. The much larger M_e,melt for amylose can be attributed to the helical nature of the amylose chain, α‐(1,4)‐linked D ‐glucose units. The effect of concentration on the zero‐shear viscosity for the solutions of cellulose and amylose was also examined. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Organosolv-pulping III

Formic acid pretreatment onPinus radiata D. Don was studied in order to improve the cellulose hydrolysis by commercial cellulase. The formic acid treatment effectively removed the lignin. A low substitution (formylation) and a crystallinity decrease of the cellulose in the pulp were observed. As consequence of these parameter changes, owing to the formic acid pretreatment on sawdust, a higher saccharification value was observed. The degree of saccharification increased when the degree of substitution (measured by titration) decreased and the portion of amorphous cellulose (measured via an X-ray technique) increased.Trichoderma reesei cellulase hydrolyzed the untreated and pretreated Pinus sawdust with formic acid in 25% and 56% of saccharification, respectively.     

Mining <Emphasis Type="Italic">Dictyoglomus turgidum</Emphasis> for Enzymatically Active Carbohydrases

The genome of Dictyoglomus turgidum was sequenced and analyzed for carbohydrases. The broad range of carbohydrate substrate utilization is reflected in the high number of glycosyl hydrolases, 54, and the high percentage of CAZymes present in the genome, 3.09% of its total genes. Screening a random clone library generated from D. turgidum resulted in the discovery of five novel biomass-degrading enzymes with low homology to known molecules. Whole genome sequencing of the organism followed by bioinformatics-directed amplification of selected genes resulted in the recovery of seven additional novel enzyme molecules. Based on the analysis of the genome, D. turgidum does not appear to degrade cellulose using either conventional soluble enzymes or a cellulosomal degradation system. The types and quantities of glycosyl hydrolases and carbohydrate-binding modules present in the genome suggest that D. turgidum degrades cellulose via a mechanism similar to that used by Cytophaga hutchinsonii and Fibrobacter succinogenes.     

Alkyl <Emphasis Type="Italic">β</Emphasis>-<Emphasis Type="SmallCaps">d</Emphasis>-cellulosides: non-reducing cellulose mimics

Non-reducing cellulose mimics, termed alkyl β-d-cellulosides, were successfully prepared by two efficient multi-step syntheses starting from commercially available microcrystalline cellulose or cellulose triacetate. Introduction of the alkoxy moiety and degradation of the cellulose backbone was carried out in the presence of a Lewis acid, on one hand. On the other hand, cellulose hydrolysis mediated by mineral acids was combined with β-glycosidation performed in the presence of silver salts. The samples obtained possess a number-average degree of polymerization from 5 to 25, determined by size-exclusion chromatography, elemental analyses, NMR spectroscopy, and MALDI-TOF mass spectrometry. Samples in multi-gram quantities were available. Selective formation of a β-glycosidic bond between the C-1 atom of the reducing end group and alkoxy moieties was confirmed by a combination of 2D NMR spectroscopic and MALDI-TOF MS techniques. Due to the blocking of the aldehyde function, the cellulosides described are very useful mimics for the investigation of polysaccharide interactions with other complex molecules such as proteins or to determine polymer properties in solution or in solid state.     

Regioselectively Oxidized Cellulose Ethers

Summary: 3-Mono-O-(2-methoxyethyl) cellulose (MEC) was selectively oxidized with 2,2,6,6-tetramethyl-1-piperidinyloxy radical (TEMPO)/NaBr/ NaOCl. According to 1D and 2D NMR measurements, the primary hydroxyl group was completely oxidized without affecting the secondary one at position 2. Size-exclusion chromatography revealed high tendency of 3-mono-O-(2-methoxyethyl)-6-carboxyl cellulose (MECO) to aggregate. Viscosity measurement and gelation of MECO upon interaction with chitosan and Cu²⁺ ions confirmed the introduction of anionic ions into the polymer backbone. Both MEC and MECO expressed the property of surface activity hence decreasing the surface tension of water (72 mN/m), being 45.0 and 56.8 mN/m, respectively.     

Availability and disposition of hydroxyl groups on surfaces of crystalline cellulose II

The relative availabilities of hydroxyl groups at C(2), C(3), and C(6) on the D -glucopyranosyl units of a particular, highly ordered hydrocellulose II have been studied by means of the reaction of N,N-diethylaziridinium chloride, which introduces 2-(diethyl-amino)ethyl substituents. The hydrocellulose II was formed by hydrolysis of fibrous cotton cellulose II during 40 min reflux in 2.5M hydrochloric acid and is designated EHC-II (exemplar hydrocellulose II) because it represents the most highly ordered (crystalline) particles in a series of hydrocelluloses. The deviation in the distribution of substituents among the 2-O-, 3-O-, and 6-O- positions of the D -glucopyranosyl units in EHC-II from that in a disordered cellulose, in which the three types of hydroxyl groups are equally available, is the basis for estimated availabilities of the three types of hydroxyl groups on the surfaces of elementary fibrils in EHC-II. The experimental values of relative availabilities of O(2)H:O(3)H:O(6)H for EHC-II were 1.0:0.26:0.72 compared to estimated values of 1.0:0.0:.075 for surfaces of elementary fibrils of an idealized, perfectly ordered cellulose II, a model that is based on intensities of x-ray diffraction peaks.     

Surface methacrylation and graft copolymerization of ultrafine cellulose fibers

Ultrafine fibrous (? from 100 to 450 nm) cellulose membranes were generated by electrospinning of cellulose acetate [degree of substitution (DS): 2.45, weight‐average molecular weight: 30,000 Da], followed by alkaline deacetylation. Reaction of these ultrahigh surface‐area cellulose fibers with methacrylate chloride (MACl) produced activated surfaces without altering the fiber morphology. Surface methacrylation of these fibers was confirmed by the acquired hydrophobicity (θ_water = 84°) as compared to the originally hydrophilic (θ_water = 56°) cellulose. Changing the MACl:OH molar ratios could vary the overall DS of methacrylation. The very low overall DS values indicate the surface nature of the methacrylation reaction. At a DS of 0.17, the thermal properties of the surface methacrylated cellulose resemble those of cellulose derivatives at much higher DS values, an unusual behavior of the ultrafine fibers. The methacrylated cellulose could be further copolymerized with vinyl monomers (methyl methacrylate, acrylamide, and N‐isopropylacrylamide) as linear grafts or three‐dimensional (3D) networks. The morphology of cellulose fibers and the interfiber pore structure were not altered at 15–33% graft levels. This study demonstrates that either linear or 3D networks of vinyl polymers could be efficiently supported on ultrafine cellulose fibrous membranes via surface methacrylation. Through these surface reactions the chemical, thermal, and liquid wetting and absorbent properties of these ultrafine fibrous membranes were significantly altered with no change to the fiber dimensions or interfiber pore morphology. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 953–964, 2003     

Modification of cellulose phosphonate with N,N-dimethylacrylamide and 4-vinylpyridine,and flame-retardant properties of the products

Cellulose phosphonate was added to N,N-dimethylacrylamide (A) and 4-vinylpyridine (B) in the presence of sodium ethoxide to yield cellulose 2-(N,N-dimethyl)carbamoylethylphosphonate and cellulose 2-pyridinylethylphosphonate, respectively. The extent of the addition was 50% for (A) and 10% for (B), based on P—H bonds in cellulose phosphonate. The modification of cellulose with (A) resulted in an increase in the threshold temperature for weight loss, a decrease in the amount of residual products, and retardation of deammoniation of ammonium salts of the products. Modification of (B) resulted in a lower threshold temperature and amount of residue and an acceleration of the oxidation of cellulose chains. Cellulose phosphonate fabrics modified with (A) had powerful flame-retardant properties. It was deduced that the combination of phosphoryl and amide groups was an effectual flame retardant.     

Variation of xyloglucan substitution pattern affects the sorption on celluloses with different degrees of crystallinity

The sorption of xyloglucan (XG) on cellulose is a basic feature of the supramolecular assembly of plant cell walls. The binding to cellulose of xyloglucan fractions from Rubus fruticosus suspension-cultured cells with different substitution patterns was assayed on celluloses having various degrees of crystallinity between 20 and 95%. The primary structure of XGs differing in their Xyl/Glc ratio affected their binding to cellulose. The less substituted XGs gave the highest binding yields. Selective removal of the terminal fucosyl residues of XGs differentially affected the binding depending on the crystallinity of cellulose. The results showed large variations on the way cellulose crystallinity affects the binding interaction of XGs. Interestingly, one of the highest binding capacities was exhibited by the primary cell wall cellulose isolated from the actual R. fruticosus cells which also had the lowest crystallinity. Differences in binding to primary wall cellulose appeared to be inversely related to the global substitution of the glucan main chain of XGs.     

Reaction of cellulose phosphonate with N-vinyl-2-pyrrolidone and flame-retardant properties of the product

The reaction of cellulose phosphonate and N-vinyl-2-pyrrolidone in ethanol in the presence of sodium ethoxide was investigated and thermal stabilities and flame-retardant properties for cellulose phosphonate modified with N-vinyl-2-pyrrolidone were discussed. The results in this study point out the following important aspects of flame retardation of cellulose fabrics: (1) The reaction of cellulose phosphonate and N-vinyl-2-pyrrolidone in the presence of sodium ethoxide results in graft polymerization of N-vinyl-2-pyrrolidone at P? H sites in cellulose phosphonate; an average chain length of the graft polymer is about five units of vinylpyrrolidone. (2) The graft polymerization of N-vinyl-2-pyrrolidone can improve both stabilities, especially the flame-retardant properties of cellulose fabrics. (3) Amides, whether noncyclic or cyclic, are suitable for nitrogen compounds that can effectively operate as synergists.     

Availability of surface hydroxyl groups in valonia and bacterial cellulose

The chemical microstructural analysis (CMA) developed by Rowland and his school was applied to Valonia and bacterial cellulose and the results compared to those obtained with cellulose from cotton linters. It was found that the surface reactivity of Valonia was very small, roughly one half of that found for bacterial and cotton cellulose. Valonia and bacterial cellulose crystals were found to be of high surface perfection as their surface O(3)H was almost inaccessible. In contrast, in the cotton sample, this hydroxyl group was almost as accessible as in the fully disorganized native cellulose.     

Graft Copolymerization of 4-Vinylpyridine Onto Modified Cellulosic Fibers. the Ceric Ion Concentration Effect

The graft copolymerization of 4-vinylpyridine was carried out on mercerized cellulose and partially carboxymethylated cellulose (PCMC) using eerie ammonium nitrate (CAN) as the initiator. the grafting parameters (grafting efficiency (GE), graft yield (G), and total conversion (C¹)) were studied as a function of CAN concentration. It was shown that by increasing the CAN concentration, G and C, reached a maximum. the graft yields for PCMC were significantly higher than those for mercerized cellulose. the largest GE values appeared for PCMC and mercerized cellulose at low and high CAN concentrations, respectively. the Ce(IV) consumption during grafting increased with rising concentration of CAN, and it was greater in the case of PCMC than of mercerized cellulose. After acid hydrolysis of the polysaccharide backbone, the average molecular weight of grafts was determined viscometrically. Molecular weight decreased with initiator concentration. Graft frequency (GF), on the other hand, increased with CAN concentration. GF for PCMC was higher than that for mercerized cellulose. Ce(IV) consumption increased with CAN concentration and it was lower for mercerized cellulose than that consumed during grafting on PCMC. After that, the effect of CAN concentration on the graft copolymerization onto PCMC was examined while the total nitrate ion concentration was maintained constant at 1.59 M by addition of sodium nitrate. Maximum G, C¹ and Ce(IV) consumption were higher than in the previous case.     

The influence of grafted cellulose nanofibers and postextrusion annealing treatment on selected properties of poly(lactic acid) filaments for 3D printing

l ‐lactide monomers were grafted onto cellulose nanofibers (CNFs) via ring‐opening polymerization, forming poly(lactic acid) grafted cellulose nanofibers (PLA‐g‐CNFs). PLA‐g‐CNFs and pristine PLA were then blended in chloroform and dried to prepare a master batch. PLA‐g‐CNFs/PLA composite filaments targeted for 3D printing were produced by compounding the master batch in PLA matrix and melt extrusion. The as‐extruded composite filaments were subsequently thermal annealed in a conventional oven, and their morphological, thermal, and mechanical properties were evaluated. PLA was successfully grafted on the surface of CNFs as demonstrated by elemental analysis, and the concentration of grafted PLA was estimated to be 33 wt %. The grafted PLA were highly crystallized, contributing to the growth of crystalline regions of PLA matrix. The incorporation of PLA‐g‐CNFs improved storage modulus of the composite filaments in both low temperature glassy state and high temperature rubbery state. Postextrusion annealing treatment led to 28 and 63% increases for tensile modulus and strength of the filaments, respectively. Simulated Young's moduli from the Halpin‐Tsai and Krenchel models were found comparable with the experimental values. The formed composite filaments are suitable for use in 3D printing. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 847–855     

Structure and properties of cellulose graft copolymers. III. Cellulose–methyl methacrylate graft copolymers synthesized by the ceric ion method

The ceric ion-initiated graft copolymerization of methyl methacrylate onto wood cellulose was found to depend on the concentrations of initiator, monomer, and cellulose. The structure of cellulose—methyl methacrylate graft copolymers was studied by hydrolyzing away the cellulose backbone to isolate the grafted poly(methyl methacrylate) branches. The molecular weights and molecular weight distributions of the grafted poly(methyl methacrylate) were determined by using gel-permeation chromatography. The number-average (M?_n) molecular weights ranged from 36 000 to 160 000 and the polydispersity ratios (M?_w/M?_n) varied from 4.0 to 7.0. The grafting frequency or the number of poly(methyl methacrylate) branches per cellulose chain calculated from the per cent grafting and molecular weight data varied from 0.38 to 3.2. The structure of cellulose—methyl methacrylate graft copolymers and the effect of stepwise addition of initiator on the structure are discussed.     

Dissolution and forming of cellulose with ionic liquids

The dissolution of cellulose in different ionic liquids will be described as a very recent subject for a direct dissolving process, which was used to prepare regenerated cellulose fibres. The preparation of the dopes was arranged starting from slurry of cellulose in the aqueous ionic liquid by removing the water at elevated temperature, vacuum and high shearing rates. As ionic liquids, the 1-N-Butyl-3-methylimidazolium chloride, the 1-Ethyl-3-methylimidazolium chloride, the 1-N-Butyl-2,3-dimethylimidazolium chloride, the 1-N-Butyl-3-methylimidazolium acetate and the 1-Ethyl-3-methylimidazolium acetate were investigated. The cellulose solutions in ionic liquids were characterised by means of light microscopy, cone-plate rheometry and particle analysis. In addition these results were compared with cellulose solutions in N-methyl-morpholine-N-oxide monohydrate. Finally the cellulose dopes were shaped by a dry-wet spinning process to manufacture cellulose fibres. The properties of the resulted fibre had been determined and will be discussed.     

A 13C-NMR spectral study of cellulose and glucopyranose dissolved in the NH3/NH4SCN solvent system

The ¹³C-NMR chemical shifts of a cellulose with a DP_w of 23 dissolved in the NH₃/NH₄SCN solvent system were found to be very similar to those of cellulose dissolved in DMSO (cellulose oligomers), in the LiCl/DMAC system and in the N-methylmorpholine N-oxide/DMSO system. It was concluded from this that cellulose does not react with the NH₃/NH₄SCN solvent. It was found, however, that glucose reacts with the solvent at C-1 to form β-D -glucopyranosy-lamine. Separation of this compound from the solvent resulted in another compound which was determined to be β,β-di-D -glucopyranosylamine. The compounds β-D -glucopyranosylamine, N-acetyl-2,3,4,6-tetra-O-acetyl-β-D -glucopyranosylamine, β,β-di-D -glucopyranosylamine, α,β-di-D -glucopyranosylamine, 2,3,4,6,2′,3′,4′,6′-octa-O-acetyl-α,β-di-D -glucopyranosylamine were all synthesized and the ¹³C-NMR chemical shifts of these compounds are reported. It was also found that for the low-DP cellulose sample which was used the reducing end group existed and had reacted with the solvent to form an amine at C-1.     

Synthesis of water-soluble cationic cellulose derivatives with tertiary amino groups

Water-soluble cellulose derivatives with tertiary amino groups up to substitution degree 0.8 (4.2% of coupled nitrogen) were prepared in a controlled manner by the interaction of cellulose acetate with N,N-diethylepoxypropylamine. It was shown that two reactions take place simultaneously, i.e., hydrolysis of acetyl groups and aminoalkylation of free hydroxyl groups of cellulose. The amino groups coupled to the cellulose are of middle basicity with pK _α ~9.5. Solubility of the products was found to be determined by the chemical composition of the cellulose derivative.     

Labeling the planar face of crystalline cellulose using quantum dots directed by type-I carbohydrate-binding modules

We report a new method for the direct labeling and visualization of crystalline cellulose using quantum dots (QDs) directed by carbohydrate-binding modules (CBMs). Two type-I (surface binding) CBMs belonging to families 2 and 3a were cloned and expressed with dual histidine tags at the N- and C-termini. Semiconductor (CdSe)ZnS QDs were used to label these CBMs following their binding to Valonia cellulose crystals. Using this approach, we demonstrated that QDs are linearly arrayed on cellulose, which implies that these CBMs specifically bind to a planar face of cellulose. Direct imaging has further shown that different sizes (colors) of QDs can be used to label CBMs bound to cellulose. Furthermore, the binding density of QDs arrayed on cellulose was modified predictably by selecting from various combinations of CBMs and QDs of known dimensions. This approach should be useful for labeling and imaging cellulose-containing materials precisely at the molecular scale, thereby supporting studies of the molecular mechanisms of lignocellulose conversion for biofuels production.