黏胶废液对福建无烟煤水蒸气催化气化的动力学和补偿效应

采用黏胶废液为催化剂,对福建尤溪无烟粉煤在常压热分析仪中的水蒸气催化气化动力学进行了研究。在850℃～950℃测定了黏胶废液催化剂添加量（NaOH浓度为计算基准）从0～12%时的碳转化率随气化时间的变化,表明黏胶废液具有提高碳转化率和气化速率的作用,同时确定了该黏胶废液催化剂的加载饱和浓度。基此得出的尤溪无烟粉煤水蒸气催化气化反应动力学符合缩芯模型,并给出相应的动力学参数。进而分析表明,该催化气化过程存在明显的补偿效应,最后给出黏胶废液对尤溪无烟粉煤水蒸气催化气化包括补偿效应的动力学方程。     

腐植酸型煤气化特性及动力学研究

以低活性福建无烟粉煤为原料,采用腐植酸型煤黏结剂,制得腐植酸型煤。比较研究型煤和无烟煤在常压条件下的气化动力学和气化特性。运用等温热重法,在900~1 150℃进行水蒸气气化实验,测定了型煤和无烟煤的反应速率、转化率与时间的关系,考察了常压下温度和煤样对气化反应的影响。采用积分缩核模型对实验数据进行拟合关联,得到煤样水蒸气气化反应的动力学参数。结果表明,型煤的气化反应活化能(102.0 kJ/mol)低于福建无烟煤(122.5 kJ/mol)。950℃下型煤的化学反应性(80.0%)优于福建无烟煤(33.0%)。型煤较福建无烟煤表现出更好的化学反应性,可代替优质块煤用于工业固定床煤气化。     

钠离子分散度对福建高变质无烟煤催化气化特性的影响

分别以Na2CO3和十二烷基苯磺酸钠(LAS)为催化剂,利用常压热分析天平对福建省建欣和创宏两种无烟煤进行了水蒸气气化动力学实验。在850~950℃测定了催化剂加载量为0~15%(质量分数)时转化率随气化反应时间的变化。进而采用缩核模型对实验数据拟合,给出相应的动力学参数,实验结果表明,Na2CO3和LAS催化剂对提高气化速率及降低反应活化能具有明显作用。由于LAS催化剂的加载过程可使钠离子实现更充分和均匀的分散,即使在很小的Na+基准浓度状态下,也可实现催化气化的高效转化与缩短气化反应时间的目的,这为LAS催化剂的应用与开发提供了新的方向。     

中国无烟煤焦气化活性的研究——水蒸气与二氧化碳气化活性的比较

在常压和920℃~1050℃下，采用热重方法，进行了六种中国典型无烟煤焦水蒸气与二氧化碳气化活性比较的研究。结果表明，无烟煤焦与水蒸气气化反应的活性与无烟煤的煤化程度相对应，无烟煤煤化程度越高，水蒸气气化反应活性越小。无烟煤焦与二氧化碳气化反应的活性与煤中矿物质的催化作用有密切关系，煤中矿物质的催化作用越大，二氧化碳气化反应活性越大。无烟煤焦与二氧化碳气化反应活性明显小于与水蒸气气化反应活性，后者比前者大10倍左右。初步探讨了无烟煤焦与水蒸气和二氧化碳的气化机理。     

无烟煤焦气化过程中孔结构的变化及对气化反应性影响的研究

在常压、1000℃下,测定了两种不同煤化程度的无烟煤焦和一种脱灰无烟煤焦的水蒸气和CO2的气化反应性。并以N2和CO2为吸附质,测定了原煤焦的孔结构特征;以CO2为吸附质,测定了无烟煤焦在气化过程中微孔结构的变化。考察了矿物质对无烟煤焦孔结构变化的影响。结果表明,水蒸气和CO2对无烟煤焦的气化反应都有微孔的产生和扩展作用。无烟煤焦水蒸气气化反应性与煤焦的微孔比表面积成正比,但无烟煤焦CO2气化反应性与煤焦的微孔比表面积没有依存关系。煤中矿物质对无烟煤焦气化过程中孔结构的变化不产生影响。     

内扩散对煤和石油焦水蒸气气化反应性能的影响

以内蒙褐煤、神府烟煤、遵义无烟煤和石油焦为研究对象,借助热重分析仪,进行了水蒸气气化动力学研究,得到了4种样品焦的本征动力学方程,分析了水蒸气分压和粒径对气化反应的影响。基于幂函数模型得到的动力学参数,结合气固催化理论,提出了计算内扩散效率因子(η)的方法。计算效率因子(ηcal)和实验效率因子(ηexp)的对比结果表明,使用该方法得到的内扩散效率因子可以用于定量评估水蒸气气化反应中内扩散过程的影响程度。     

负载碳酸钠煤焦催化气化反应特性研究

基于热重分析仪开展负载碳酸钠神府烟煤/遵义无烟煤煤焦气化实验,并借助扫描电子显微镜和孔结构及比表面积分析仪表征焦样孔结构及表观结构变化,考察了反应温度(650-800℃)、气化剂(水蒸气、二氧化碳)及碳酸钠负载量(钠离子负载量2.2%、4.4%、6.6%,质量分数)对神府烟煤/遵义无烟煤焦样气化反应活性的影响。结果表明,碳酸钠有利于促进神府/遵义煤热解过程孔隙结构的发展。在二氧化碳气氛下,适宜催化剂负载量使神府烟煤反应活性提高,过多负载催化剂堵塞煤焦内部孔隙结构,使得气化反应活性降低,遵义无烟煤反应活性随负载量增加而提高,两者反应活性均随温度升高而提高。在水蒸气气氛下,神府烟煤/遵义无烟煤在一定条件下反应活性随催化剂负载量增大、温度升高而提高。碳酸钠的添加能够在保证气化反应性的前提下降低气化反应温度和活化能。     

晋城无烟煤加压快速热解特性及其对气化反应的影响

利用自行设计的加压热重固定床反应器进行了晋城无烟煤加压快速热解特性的研究,并结合热天平半焦等温热失重分析,考察了热解温度、停留时间和热解压力等外部操作条件对煤焦快速热解半焦特性的影响。结果表明,随热解温度的提高、停留时间的延长和热解压力的增大,所得到的半焦产率降低,气化反应性减弱,活化能提高;高温产生较小的比表面积,而停留时间的延长和压力的提高产生较大的比表面积,比表面积与气化反应速率无明显的依存关系。水蒸气气化速率是CO2的四倍左右。     

加压下氢气对煤焦水蒸气气化反应的影响

在加压固定床微分反应器上对霍林河褐煤焦(HLH)、神木烟煤焦(SM)和晋城无烟煤焦(JC)与水蒸气/氢气混合气的加压气化反应特性进行了研究。结果表明,氢气对煤焦水蒸气气化反应具有明显的抑制作用,其抑制作用大小分别随氢气分压、总压和煤阶的提高而增强,而随反应温度升高而减弱;有氢气存在和无氢气存在时煤焦水蒸气气化反应过程都能用相同的动力学模型描述,有氢气存在时煤焦水蒸气气化的最终碳转化率低于纯水蒸气气化的最终碳转化率;氢气对煤焦水蒸气气化反应的抑制机理与氢气的分压范围有关,当氢气分压很低时,氢气的抑制作用主要是由于氢气离解生成的氢原子占据煤焦表面活性位所致,而当氢气分压很高时,氢气的抑制作用主要是由于氧交换反应的逆反应加强所致。     

煤焦与生物质焦共气化反应特性研究

以晋城无烟煤和生物质(肉骨粉Meat and Bone Meal:MBM)为原料,在固定床上采用快速热解法制备了煤和生物质焦样。采用扫描电子显微镜结合X射线能谱分析仪(SEM-EDX)分析了煤焦和MBM焦的表面形态和组成;在热天平上采用等温热重法进行了煤焦/MBM焦混合物的水蒸气气化研究。实验结果表明,煤/MBM焦混合物的共气化实验碳转化率高于两者不存在协同作用时的计算值,这是由于MBM焦含有较多的Na、Ca等元素,这些物质对煤焦气化起到了催化作用。当对MBM焦进行脱灰处理后,其气化反应性显著下降。混合物中MBM焦的质量分数在20%~80%时,随着MBM焦含量的增加,混合物中的煤焦反应性相应提高。     

Insight into hydroxides-activated coals: chemical or physical activation?

The objective of this paper is to get an insight into the chemical activation mechanism using KOH and NaOH as activated agents. Three coals have been selected as carbon precursors. It was found that KOH and NaOH develop a similar narrow microporosity, independently of the coal rank, whereas only KOH generates supermicroporosity. Temperature-programmed desorption experiments, carried out with impregnated anthracite, show differences on the gas evolved during the activated carbon preparation using the two activating agents. Thus, whereas hydrogen profiles are quite similar for both activated agents, the CO and H(2)O profiles are different. It is remarkable the high amount of H(2)O evolved at the maximum treatment temperature for both activating agents. The results obtained allow concluding that the chemical activation is due to a combination of different process driving the development of material porosity.     

福建无烟粉煤纸浆黑液富氧流化床催化气化研究

在实验室小型流化床反应器中研究了福建龙岩无烟粉煤纸浆黑液富氧催化气化的特性，考察了纸浆黑液催化剂添加量不同时氧体积分数变化对碳转化率、产气率、煤气组成与热值的影响。结果表明，纸浆黑液催化和富氧气体燃烧的双重作用明显地提高了煤的碳转化率和煤气有效组成；纸浆黑液中钠碱对煤焦气化的催化与对煤灰分中SiO2和Al2O3等氧化物的熔制反应同时发生并存在着竞争；纸浆黑液中钠碱对高温碳与气化剂之间多种反应表现出不同程度的促进。龙岩无烟粉煤在纸浆黑液富氧催化气化时适宜操作条件是氧的体积分数40％和蒸汽/富氧比为1.4kg/m3～2.0kg/m3。碳转化率94％、煤产气率为3.62m3/kg、煤气热值为7.33mJ/m3。     

压力对加压煤气化过程中氮释放的影响

为了解大型加压煤气化过程中污染物分布状态及其影响因素,着重研究了压力对加压大型煤气化过程中氮释放的影响。对晋城无烟煤在φ800 mm加压灰熔聚流化床煤气化实验进行跟踪采样分析,水蒸气和氧气作为气化介质(Steam/O₂≈3/1, 体积比),气化炉内反应温度为1 000℃,考察0.6、1.0、1.5、2.0 MPa四种气化压力下氮化物在产物中的分布。结果表明,氮元素主要分布在气相产物中,随着气化压力增大固相产物中的氮含量增加,气相产物的氮含量先增加,在1.0 MPa以后呈现略微下降的趋势,并通过对比分析晋城无烟煤和气化底渣的氮赋存形态,从微观层面进一步探讨压力对氮分布规律的影响方式。     

Influence of Combined Treatment before Activation on the Development of Pore Structure of Anthracite

The influence of surface oxidation of anthracite with humid air, followed by impregnation with alkali metal compounds and calcination in inert atmosphere before activation, on the efficiency of steam-gas activation and on the development of the pore structure of the resulting carbon adsorbents was studied.     

Investigation of thermal transformations in aluminium hydroxides subjected to mechanical treatment

The influence of the mechanical activation of hydrargillite Al(OH)₃ on the mechanism of its' thermal dehydration and crystallization in response to treatment with steam was studied. The effects of grinding on the texture, structure and thermal behavior were examined by means of XRD, DTA, TG, DSC, IR spectroscopy and SEM. The mechanical activation of hydrargillite leads to formation of the amorphous state, and also results in a change in the thermal dehydration mechanism in the dynamic mode in the air, with a decrease in the H value of dehydration. The transition of hydrargillite into corundum on treatment with steam is facilitated after mechanical activation. The activated state of hydrargillite was found to be unstable and its reactivity decreases as time elapses.     

Surface structural and energetic heterogeneity of carbon materials prepared from corn grains using steam and H3PO4‐steam activations

The porous activated carbons (ACs) were prepared from corn grains through physical (steam) and chemical–physical (H₃PO₄‐steam) activations. The effects of steam activation temperature (700–900 °C) on pore development, surface roughness, and energetic heterogeneity were investigated in both activations. Also, the effect of prior carbonization on H₃PO₄‐steam activation was studied. The physical properties, surface fractal dimensions, and adsorption energy distributions of ACs were determined from nitrogen adsorption–desorption isotherm data. Both physical and chemical–physical activations show that the AC with higher surface area, relatively smoother surface, and energetically heterogeneous surface could be produced at a maximum steam activation temperature (900 °C). Copyright © 2015 John Wiley & Sons, Ltd.     

Properties of palladium catalysts on carbon supports prepared from chemically modified and activated anthracites

The influence of chemical modification and thermal activation on the porous structure of Donbass anthracites (Ukraine) and on the state and catalytic properties of supported palladium has been studied. The most regular distribution of supported palladium particles with an average size of about 2 nm was observed for the supports prepared from the chemically modified anthracites. The activity of supported palladium in the liquid-phase hydrogenation of cyclohexene varies more than 10-fold depending on the preparation method of the anthracite support. The catalysts with the palladium nanoparticles located in micropores of the carbon support exhibit a lower catalytic activity. This revised version was published online in June 2006 with corrections to the Cover Date.     

Development of porosity in a char during reaction with steam or supercritical water

Two series of activated carbon have been prepared by reaction of a char (from olive stones) with supercritical water (SCW) with the objective of studying the effect of temperature and residence time on the development of porosity. The results have been compared with those obtained using the same char but with classical activation with steam. Both procedures develop porosity, but (i) the reaction rate is critical in the development of porosity for steam but not for SCW activation, and (ii) SCW activation produces a larger development of microporosity at low degrees of burnoff, whereas steam produces more meso- and macroporosity. The differences have been explained by assuming that the mechanism for the carbon-water reaction is common but the transport properties of water in the supercritical state are more favorable to facilitate the access of water to the interior of the char particles. In contrast, when steam is used for the activation of the char, the diffusion of the molecules cannot keep up with the chemical rate and, consequently, the reaction is preferentially taking place at the most accessible surface sites, thus facilitating the development of larger pores and the widening of microporosity.     

Understanding effect of wall structure on the hydrothermal stability of mesostructured silica SBA-15

Mesostructured silica SBA-15 materials with different structural parameters, such as pore size, pore volume, and wall thickness, etc., were prepared by varying the postsynthesis hydrothermal treatment temperature and adding inorganic salts. The hydrothermal stabilities of these materials in steam (100% water vapor) were systematically investigated using a variety of techniques including powder X-ray diffraction, transmission electron microscopy, nitrogen sorption, and (29)Si solid-state NMR. The effect of the pore size, microporosity or mesoporosity, and wall thickness on the stability was discussed. The results show that all of the SBA-15 materials have a good hydrothermal stability under steam of 600 degrees C for at least 24 h. N(2) sorption measurements show that the Brumauer-Emmett-Teller surface area of SBA-15 materials is decreased by about 62% after treatment under steam at 600 degrees C for 24 h. The materials with thicker walls and more micropores show relatively better hydrothermal stability in steam of 600 degrees C. Interestingly, we found that the microporosity of the mesostructured silica SBA-15 is a very important factor for the hydrothermal stability. To the materials with more micropores, the recombination of Si-O-Si bonds during the high-temperature steam treatment may not cause direct destruction to the wall structure. As a result, SBA-15 materials with more micropores show better stability in pure steam of 600 degrees C. Nevertheless, these materials are easily destroyed in steam of 800 degrees C for 6 h. Two methods to effectively improve the hydrothermal stability are introduced here: one is a high-temperature treatment, and another is a carbon-propping thermal treatment. Thermal treatment at 900 degrees C can enhance the polymerization degree of Si-O-Si bonds and effectively improve the hydrothermal stability of these SBA-15 materials in 800 degrees C steam for 12 h. But, this approach will cause very serious shrinkage of the mesopores, resulting in smaller pore diameter and low surface area. A carbon-propping thermal treating method was employed to enhance the polymerization of Si-O-Si bonds and minimize the serious shrinkage of mesopores at the same time. It was demonstrated to be an effective method that can greatly improve the hydrothermal stability of SBA-15 materials in 800 degrees C steam for 12 h. Furthermore, the SBA-15 materials obtained by using the carbon-propping method possess larger pores and higher surface area after the steam treatment at 800 degrees C compared to the materials from the direct thermal treatment method after the steam treatment.     

Integrated processing of anthracite into sorption materials

The possibility of using anthracite to produce activated carbon in the form of microporous and mesoporous anthracite, a cation exchanger, and composite sorption materials was analyzed and the porometric properties of a variety of sorption materials based on anthracite from the Donets coal basin were studied. A flowsheet for integrated processing of anthracite to give a set of four products was composed.