Degradation of polymer mixtures—Part 10: The thermal degradation of blends of polyacrylonitrile and poly(methyl methacrylate)

Although the thermal degradation of polyacrylonitrile (PAN) is unchanged by blending with poly(methyl methacrylate) (PMMA), the degradation of PMMA is profoundly altered in the presence of PAN. The low temperature phase of the reaction is hindered although monomer is still the predominating product. At higher temperatures the monomer production gives way to the appearance of methanol, carbon dioxide, carbon monoxide and chain fragments which incorporate a variety of carbonyl structures.These results are interpreted in terms of initial reaction of methyl methacrylate units with the ammonia formed by degradation of the PAN. The amide-ester copolymer thus formed undergoes a complex degradation process at higher temperatures which includes inter unit cyclisations, chain fragmentation and the formation of methanol and oxides of carbon. Mechanisms are proposed and discussed.     

Thermal degradation of polymers with phenylene units in the chain. I. Polyphenylenes and poly(phenylene oxides)

The thermal degradation of polyphenylenes and poly(phenylene oxides) was studied under vacuum at temperatures between 350 and 620°C. The volatile and solid degradation products were analyzed by mass spectroscopy, infrared spectroscopy, and elemental analysis. Overall mechanisms for the thermal breakdown have been proposed. Polyphenylene decomposes to form polymer carbon, while hydrogen is the major volatile product. Some ring breakdown occurs with evolution of methane. Poly(phenylene oxide) forms mainly low molecular weight chain fragments, partially with hydroxyl endgroups. Some of the ether linkages decompose with ring breakdown, yielding carbon monoxide, water, and some carbon dioxide. Pendent groups on polyphenylenes and poly(phenylene oxides) are removed at the lower temperatures. The hydroxyl group yields essentially carbon monoxide and dioxide (the carbon being supplied by the rings), the methyl group methane, and the methoxy group methane and some methanol.     

The effect of zinc bromide on the thermal degradation of poly(methyl methacrylate): Part 1—Thermal analysis studies and general nature of the interaction

The degradation behaviour of several different blends of poly(methyl methacrylate) (PMMA) and zinc bromide, under programmed heating to 500°C, has been studied using thermal volatilisation analysis and spectroscopic investigation of the volatile degradation products. The samples were in the form of films cast from a common solution of the components in acetone; these films are found to be transparent, indicating compatibility of PMMA and ZnBr₂. From studies of the visible spectra of cobalt bromide, PMMA and blends of PMMA with CoBr₂, it has been argued that complex formation occurs between the polymer and the transition metal halides: structures are suggested.When degraded alone, PMMA gives only monomer as the degradation product. In the blends with ZnBr₂ (or with CoBr₂), the polymer becomes considerably less stable and the pattern of degradation becomes very complex, with a range of volatile products, of which methyl bromide, carbon dioxide and methanol are the major constituents; carbon monoxide and methane are also formed. It is proposed that complex formation facilitates the release of methyl bromide as the first stage of breakdown, with the formation of zinc methacrylate units in the polymer chain; depolymerisation is prevented or severely inhibited, depending on the amount of ZnBr₂ present.     

Thermal degradation of poly(alkyl methacrylates)

The thermal degradation of selected poly(alkyl methacrylates) at temperatures between 300 and 800 °C was investigated by pyrolysis gas chromatography. Quantitative characterization of the pyrolysis products yields insights into the mechanism for thermal degradation of poly(alkyl methacrylates) under these conditions. Unsaturated monomeric alkyl methacrylates, carbon dioxide, carbon monoxide, methane, ethane, methanol, ethanol, and propanol were formed during thermal degradation of poly(alkyl methacrylates).     

Thermal decomposition of ammonium jarosite (NH4)Fe3(SO4)2(OH)6

Thermogravimetry combined with mass spectrometry has been used to study the thermal decomposition of a synthetic ammonium jarosite. Five mass loss steps are observed at 120, 260, 389, 510 and 541°C. Mass spectrometry through evolved gases confirms these steps as loss of water, dehydroxylation, loss of ammonia and loss of sulphate in two steps. Changes in the molecular structure of the ammonium jarosite were followed by infrared emission spectroscopy (IES). This technique allows the infrared spectrum at the elevated temperatures to be obtained. IES confirms the dehydroxylation to have taken place by 300°C and the ammonia loss by 450°C. Loss of the sulphate is observed by changes in band position and intensity after 500°C.     

Mechanism of thermal degradation of urea-formaldehyde polycondensates

The thermal degradation to 500°C of urea-formaldehyde polycondensate occurs in four successive steps. In each step, partial volatilisation takes place while the polymer undergoes chemical modification to give progressively more stable structures.Below 200°C methylene ether bridges are transformed into methylene bridges and branching and crosslinking reactions occur with maximum rates at 125°C and 165°C, respectively. Above 200°C radicals formed by chain scission induce the formation of cyclic structures in the polymer which undergoes extensive fragmentation above 300°C. Water, formaldehyde, carbon monoxide and dioxide, methane, ammonia, monomethylamine and trimethylamine are the gaseous products evolved.By combining data on the chemical modifications and gases evolved in each step, reaction mechanisms are proposed.     

Preparation,characterisation and thermal decomposition of barium zirconyl oxalate

Barium zirconyl oxalate hydrate (BZO) is prepared and characterised by chemical analysis and IR spectral studies. Thermal decomposition studies have been made using TG and DTA techniques. The decomposition has been found to proceed through four steps. The first step involves a two-stage dehydration (100–190°C, 190–260°C) and the second step the decomposition of oxalate (260–460°C). The third step involves the evolution of carbon monoxide present in the lattice and partial decomposition of carbonate. The fourth step involves the final stage decomposition of carbonate (760–920°C) giving barium zirconate as an end product. The identification of compounds at various stages has been done by IR spectra. The X-ray diffraction pattern of BZO confirms that it is a crystalline compound.     

双层包裹聚磷酸铵微胶囊合成及其在环氧树脂中阻燃研究

采用原位聚合法制备了蜜胺树脂(MF)和环氧树脂(EP)双层包裹聚磷酸铵(APP),得到一种新型核壳结构的微胶囊阻燃剂(EMFAPP).用傅里叶红外光谱(FTIR)和扫描电镜(SEM)对微胶囊的核壳结构进行了表征;用极限氧指数(LOI)、垂直燃烧等级测试(UL 94)对EMFAPP在EP中的阻燃性能进行了研究.EMFAPP在EP基体中阻燃性能优异,当其添加量大于7%时EP/EMFAPP均通过UL 94 V-0级,LOI值达27.0%以上.与未包裹APP相比,EMFAPP耐水性明显提高;经水处理(75℃,6天)后,EMFAPP/EP仍可保持良好的阻燃性能.采用热重分析对EMFAPP及其阻燃复合物的热降解行为进行了研究,EMFAPP能够促进成炭,EP/EMFAPP(8 wt%)在700℃残炭率达16.2%,但其低温稳定性有所下降.此外,利用热失重-红外联用对EMFAPP/EP的热降解行为进行了研究,探讨相关阻燃机理.     

Thermal degradation of copolymers based on selected alkyl methacrylates

The thermal stability and thermal degradation of copolymers based on selected alkyl methacrylates at temperatures between 250 and 400?°C have been studied using pyrolysis?Cgas chromatography. The type and composition of thermal degradation products gave useful information about the mechanism of pyrolysis of copolymers synthesized by using typical commercially available alkyl methacrylates. It was observed that the main thermal degradation products from alkyl methacrylate copolymers are monomers of alkyl methacrylates using by synthesis. Other pyrolysis by-products formed during thermal degradation were carbon dioxide, carbon monoxide, methane, ethane, methanol, ethanol, and propanol-1.     

Evolved Gas Analysis of Some Solid Fuels by TG-FTIR

FTIR spectrometry combined with TG provides information regarding mass changes in a sample and permits qualitative identification of the gases evolved during thermal degradation. Various fuels were studied: coal, peat, wood chips, bark, reed canary grass and municipal solid waste. The gases evolved in a TG analyser were transferred to the FTIR via a heated teflon line. The spectra and thermoanalytical curves indicated that the major gases evolved were carbon dioxide and water, while there were many minor gases, e.g. carbon monoxide, methane, ethane, methanol, ethanol, formic acid, acetic acid and formaldehyde. Separate evolved gas spectra also revealed the release of ammonia from biomasses and peat. Sulphur dioxide and nitric oxide were found in some cases. The evolution of the minor gases and water parallelled the first step in the TG curve. Solid fuels dried at 100°C mainly lost water and a little ammonia. This revised version was published online in August 2006 with corrections to the Cover Date.     

Fire retarded polyurethane foam composites based on steel slag/ammonium polyphosphate system: A novel strategy for utilization of metallurgical solid waste

A series of FR-RPUF composites were prepared by a one-step water foaming process with ammonium polyphosphate (APP) and steel slag (SS) as flame retardants. Thermogravimetric analysis (TG), limiting oxygen index (LOI), UL-94 vertical combustion test, microscale combustion calorimetry (MCC), TG-Fourier transform infrared spectrometry (TG-FTIR), scanning electron microscopy (SEM), Raman spectra and FTIR were used to investigate the thermal stability, flame retardancy, combustion performance, gas phase products, and char residue morphology of FR-RPUF composites. TG test results showed that the initial decomposition temperature (T_-5wt%) and char residue rate at 700°C of RPUF/APP/SS composites were significantly enhanced by the addition of APP and SS, and the thermal stability of the composites was improved. Flame retardant test results confirmed the significantly increased LOI values of RPUF/APP/SS composites with V-0 rating. TG-FTIR also confirmed the obviously decreased release of toxic gases and flammable gases in the combustion of RPUF/APP/SS composites. SEM and Raman spectra of char residues for the composites suggested that APP/SS system improved the compactness and graphitization degree of char layer for RPUF/APP/SS composite. The above researches provide a new strategy for the utilization of SS in fire safety engineering.     

Thermal degradation of aramids: Part I—Pyrolysis/gas chromatography/mass spectrometry of poly(1,3-phenylene isophthalamide) and poly(1,4-phenylene terephthalamide)

The thermal degradation reactions of poly(1,3-phenylene isophthalamide) or Nomex (I) and poly(1,4-phenylene terephthalamide) or Kevlar (II) aramids have been investigated in the temperature range 300–700°C by pyrolysis/gas chromatography/mass spectrometry. The initial degradation products below 400°C of (I) are carbon dioxide and water. At 400°C benzoic acid and 1,3-phenylenediamine are detected. Benzonitrile, aniline, benzanilide, N-(3-aminophenyl)benzamide as well as carbon monoxide and benzene are evolved in the range 430–450°C. The yields of these products increase rapidly in the range 450–550°C. Isophthalonitrile is observed at 475°C and hydrogen cyanide is detected above 550°C, as are other secondary products such as toluene, tolunitrile, biphenyl, 3-cyanobiphenyl and 3-aminobiphenyl. Pyrolysis of (II) below 500°C evolves only water and trace amounts of carbon dioxide. At 520–540°C the following degradation products have been detected: 1,4-phenylenediamine, benzonitrile, aniline, benzanilide and N-(4-aminophenyl)benzamide. These products as well as carbon dioxide and water increase appreciably between 550°C and 580°C; benzoic acid, terephthalonitrile, benzene and 4-cyanoaniline are also detected in this temperature range. Above 590°C, hydrogen, carbon monoxide, hydrogen cyanide, toluene, tolunitrile, biphenyl, 4-aminobiphenyl and 4-cyanobiphenyl are evolved. Degradation reactions consistent with the formation of these products, which involve initial heterolytic cleavage of the amide linkage for (I) and initial homolytic cleavage of the aromatic NH and amide bonds for (II), are described.     

Carbon nanostructures in an ammonium medium

The reaction of fullerene C₆₀, single- and multi-walled carbon nanotubes (SWNTs and MWNTs, respectively), as well as a mixture of these carbon nanomaterials with 8–10 wt% of ammonium chloride (reaction promoter) with ammonia as a source of hydrogen and nitrogen, at an initial ammonium pressure of 0.6–0.8 MPa in the temperature range 20–550°C was studied. The reaction at 450°C is accompanied by hydrogenation and nitrogenation of the fullerite matrix, and at 500°C decomposition of the fullerene carcass occurs. Physicochemical properties of the hydride-nitride phases formed by the reaction were studied. Single- and multiwalled nanotubes were shown to be stable in an ammonium medium at 20–450°C, while at 500°C their ends are opened.     

Synergistic effect between expandable graphite and ammonium polyphosphate on flame retarded polylactide

Synergistic effect was observed between expandable graphite (EG) and ammonium polyphosphate (APP) on flame retarded polylactide (PLA) in this paper using limiting oxygen index (LOI), thermal gravimetric analysis (TGA), scanning electron microscopy (SEM) and X-ray spectroscopy (XPS) and cone calorimeter tests etc. In the experiments, PLA composites with 15 wt% of APP/EG(1:3) combinations showed a LOI value of 36.5 and V-0 rating in UL-94 tests, greatly improved flame retardant properties from composites with APP or EG alone. Results from TGA and cone calorimeter demonstrated that APP/EG combination could retard the degradation of polymeric materials above the temperature of 520 °C by promoting the formation of a compact char layer. This char layer protects the matrix effectively from heat penetrating inside and prevents its further degradation, resulting in lower weight loss rate and better flame retarded performance.     

A novel intumescent flame‐retardant LDPE system and its thermo‐oxidative degradation and flame‐retardant mechanisms

A carbonization agent, 3,9‐di (2‐hydroxyisopropyl)‐2,4,8,10‐tetraoxa‐3,9‐diphosphaspiro‐[5,5]‐undecane (SPEPO), was synthesized from pentaerythritol (PER), phosphorus trichloride, formic acid, and acetone as raw materials. The structure of SPEPO was characterized by FTIR and ¹H‐NMR. As a carbonization agent and an acid source, SPEPO can form a novel intumescent flame‐retardant (IFR) system for low density polyethylene (LDPE) together with ammonium polyphosphate (APP) and melamine phosphate (MP). The flame retardancy and thermal behavior of the IFR system for LDPE were investigated by limiting oxygen index (LOI), UL‐94 test, and thermogravimetric analysis (TGA). When the weight ratio of SPEPO, APP, and MP is 7:7:1 and their total loading level is 30%, the IFR‐LDPE presents the optimal flame retardancy (LOI value of 27.6 and UL‐94 V‐0 rating). However, SPEPO, APP, or MP can only show a very poor flame‐retardant performance when used alone. This indicates that there is a synergistic effect among SPEPO, APP, and MP. TGA results obtained in air demonstrate that SPEPO has an ability of char formation itself, and the char residue of SPEPO can reach 24 wt% at 700°C. The IFR can change the thermal degradation behavior of LDPE, enhance T_max of the decomposition peak of LDPE, and promote LDPE to form char based on the calculated and the experimental data of residues. According to the results of Py‐GC/MS in combination with FTIR of the char residues at different temperatures, a possible flame‐retardant mechanism has been proposed. Copyright © 2008 John Wiley & Sons, Ltd.     

The effect of zinc bromide on the thermal degradation of poly(methyl methacrylate): Part 2—Reaction products,structural changes and degradation mechanism

Blends of poly(methyl methacrylate) (PMMA) and zinc bromide containing 11·25, 2 and 1 MMA chain units per ZnBr₂ molecule, respectively, have been studied under temperature-programmed and isothermal conditions. The products of degradation have been identified and quantitative measurements have been made of the production of MMA, methyl bromide and methanol. Structural changes in the partially degraded polymer have also been followed, and the residue at 500°C has been shown to consist of zinc oxide, zinc and carbon.A mechanism has been suggested which is consistent with all the experimental observations. At room temperature, ZnBr₂ forms a complex with PMMA. On heating, the most important process to occur at low temperatures (130–300°C) is the release of CH₃Br and the formation of zinc methacrylate chain units. An alternative reaction of the original complex—also yielding CH₃Br, and, in this case, producing, in addition, ZnO—leads to some anhydride rings in the polymer chain. Both of these new chain structures block the unzipping of PMMA to produce monomer. Methanol and CO are thought to result from the decomposition of single MMA units. At higher temperatures, the products are those expected from the decomposition of zinc polymethacrylate and the anhydride rings.     

Enhancement of a hyperbranched charring and foaming agent on flame retardancy of polyamide 6

A hyperbranched polyamine was prepared using an A₂ + B₃ approach. It acted as a hyperbranched charring and foaming agent (HCFA) in combination with ammonium polyphosphate (APP) to form a new intumescent flame retardant (IFR) system for polyamide 6 (PA6). Effect of HCFA on flame retardant and thermal degradation properties of IFR‐PA6 was investigated by limiting oxygen index (LOI), UL‐94 vertical burning, cone calorimeter, and thermogravimetric analysis (TGA) tests. The IFR system presented the most effective flame retardancy in PA6 when the weight ratio of APP to HCFA was 2:1. The LOI value of IFR‐PA6 could reach 36.5 with V‐0 rating when the IFR loading was 30 wt%. Even if the loading decreased to 25 wt%, IFR‐PA6 could still maintain V‐0 rating with an LOI value of 31. TGA curves indicated that APP would interact with both PA6 and HCFA in PA6/APP/HCFA composite under heating. The interaction between APP and HCFA improved the char formation ability of IFR system and then much more char was formed for PA6/APP/HCFA composite than for PA6/APP. Therefore, better flame retardancy was achieved. Moreover, the structure and morphology of char residue were studied by Fourier transform infrared (FTIR), X‐ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). The results indicated that compact and foaming char layer containing P‐O‐C structure was formed for PA6/APP/HCFA system during combustion. Copyright © 2010 John Wiley & Sons, Ltd.     

Degradation studies of some polyesters and polycarbonates—2. Polylactide: Degradation under isothermal conditions,thermal degradation mechanism and photolysis of the polymer

The thermal degradation of polylactide has been studied at several temperatures in the range 230–440°C and the variation of product distribution with temperature has been examined. From experiments at 240–270°C, an energy of activation of 28·5 kcal mol^?1 (119 kJ mol^?1) has been calculated. Mass spectra have been obtained for polylactide and for the cold ring fraction of degradation products in TV A experiments. Both lactide and polylactide have also been heated under closed system conditions and the products have been identified.A mechanism is presented for the thermal degradation, based upon a hydroxyl end-initiated ester interchange process giving cyclic oligomers, lactide, acetaldehyde and carbon monoxide, together with a series of reactions at somewhat higher temperatures dependent upon chain homolysis, giving the same products and also carbon dioxide and methylketene.The photolysis of polylactide at 30°C, using the medium pressure mercury lamp, has been briefly examined.     

Catalytic pyrolysis of Phragmites (reed): Investigation of its potential as a biomass feedstock

In this paper, thermogravimetry, TG, and pyrolysis are used for the thermochemical evaluation of the common reed (Pragmites australis) as a candidate biomass feedstock. The TG analysis indicated that the material loses 4% of its weight below 150 °C through dehydration. The main decomposition reaction occurs between 200 and 390 °C. The rate of weight loss, represented by the derivative thermogravimetric, DTG, signal indicated a multi-step reaction. Kinetic analysis helped in the resolution of the temperature ranges of the overlapping steps. The first step corresponds to the degradation of the hemi-cellulosic fraction and the second to the cellulosic fraction degradation. The TG and DTG signals of reed samples treated with increasing concentration of potassium carbonate (0.6–10 wt%) indicated a catalytic effect of the salt on reed decomposition. The temperature of maximum weight loss rate, DTGmax, exponentially decreased with increasing catalyst content, whilst the initial temperature of the decomposition decreased linearly. The pyrolysis studies were carried out in a Pyrex vertical reactor with sintered glass disc to hold the sample and to aid the fluidization with the nitrogen stream flowing upwards. The reactor was connected to a cyclone and condenser and a gas sampling device. Tar and char are collected and weighed. The gas chromatographic analysis of the evolved gases demonstrated the effect of pyrolysis temperature (400, 450, and 500 °C) on their composition. The temperature increase favors the yields of hydrocarbons, carbon monoxide and hydrogen at the expense of methanol and carbon dioxide. Similarly, reed samples treated with K2CO3 at 10 wt% were pyrolyzed and analyzed. Comparisons for the various parameters (yields, gas composition and carbon–hydrogen recovery) between the untreated and catalyzed reed conversion were also made.     

The Characterization of Organic Modified Montmorillonite and Its Filled PMMA Nanocomposite

Thermogravimetric analysis (TG) and Fourier transform infrared (FTIR)results of commercial montmorillonite were compared to that exchanged with trimethyloctadecyl quaternary ammonium chloride (SCPX2048), both were treated up to500°C. The time-of-flight mass spectrometer (TOF/MS) results of SCPX2048 trapped under300 and 500°C were compared with that of N,N,Ntrimethyl-1-dodecanammonium chloride(A 18-50) trapped under 200 and 300°C. The degradation mechanism of organic modified montmorillonite was proposed. PMMA-clay nanocomposite was synthesized through intercalation method and its properties were examined by both TG and DSC techniques. The thermal stability and glass transition temperature of montmorillonite filled PMMA increase comparing with that of the pure PMMA. This revised version was published online in July 2006 with corrections to the Cover Date.