Nucleating pattern formation in spin-coated polymer blend films with nanoscale surface templates

We use Dip-Pen Nanolithography (DPN) to generate monolayer surface templates for guiding pattern formation in spin-coated polymer blend films. We study template-directed pattern formation in blends of polystyrene/poly(2-vinylpyridine) (PS/P2VP) as well as blends of PS and the semiconducting conjugated polymer poly(3-hexylthiophene) (P3HT). We show that acid-terminated monolayers can be used to template pattern formation in PS/P3HT blends, while hydrophobic monolayers can be used to template pattern formation in PS/P2VP blends. In both blends, the polymer patterns comprise laterally-phase separated regions surrounded by vertically separated bilayers. We hypothesize that the observed patterns are formed by template-induced dewetting of the bottom layer of a polymer bilayer during the spin-coating process. We compare the effects of template feature size and spacing on the resulting polymer patterns with predictions from published models of template-directed dewetting in thin films and find the data in good agreement. For both blends we observe that a minimum feature size is required to nucleate dewetting/phase separation. We find this minimum template diameter to be approximately 180 nm in 50/50 PS/P2VP blends, and approximately 100 nm in 50/50 PS/P3HT blends. For larger template diameters, PS/P2VP blends show evidence for pattern formation beginning at the template boundaries, while PS/P3HT blends rupture randomly across the template features.     

Breath figures in polymer and polymer blend films spin-coated in dry and humid ambience

We investigate effects of two spin-coating parameters, relative humidity (5% < or = RH < or = 80%) in ambient atmosphere and water content (3 wt % < or = f(H2O) < or = 20 wt %) in solution (rich in tetrahydrofuran), on the structure of breath figures (BF) formed in spin-cast films of polar poly(methyl methacrylate) (PMMA) and PMMA mixed with nonpolar polystyrene (PS). Film morphologies, examined with atomic and lateral force microscopy, are analyzed with integral geometry analysis to yield morphological BF measures. In PMMA, water added to solution has much stronger impact than that from moisture on formed BFs, which could be ordered (with conformational entropy S approximately 0.9-1.0). In PMMA/PS, BFs decorate exclusively polar PMMA domains, resulting in morphologies with two length scales (sub-micrometer BFs and domains >10 microm). This suggests a novel strategy for herarchic structure formation in multicomponent polymer films. In PS/PMMA, BFs are better developed than in pure PMMA spin-coated in identical conditions. These observations show that the air boundary layer facing the spin-cast polymer film (region) is more important than the ambient atmosphere.     

A single-dipole model of surface relief grating formation on azobenzene polymer films

A new model that keeps track of the dynamics of single dipoles is suggested for the photoinduced formation of a surface relief grating on azobenzene polymer films by two optical fields. Interfering optical fields provide a single dipole of an azobenzene molecule with two dynamical resources: rotation of the molecule caused by the torque, leading to an induced dipole, and its subsequent migration because of the electric force. Explicit development of the induced dipole of the molecule and its real-time migration, which depend on the details of the optical fields such as polarization and wavelength, can be understood self-consistently within the model.     

Glass transition behavior of spin-coated thin films of a hydrophilic polymer on supported substrates

Using ellipsometry, it is found the glass transition temperature of the spin-coated polyacrylamide(PAL) thin films on the supported silicon(Si) substrates with an oxide layer decreases with decreasing the film thickness. But Tgs of the asprepared thin films are much higher than that of the bulk sample. Such observations can be attributed to the combined result of the "surface effect" and increased hydrogen bonding interaction between PAL chains due to spin coating/thin film confinement.     

Alignment mechanism of a nematic liquid crystal on a pre-rubbed polyimide film with laser-induced periodic surface structure

A periodic surface structure was prepared on a pre-rubbed polyimide (PI) film surface with a pulsed UV laser polarized perpendicular to the rubbing direction. The experimental results demonstrate that the rubbing-induced molecular anisotropic orientation was relaxed by the pulsed laser irradiation, and the laser induced molecular orientation was perpendicular to the line of the laser-induced periodic structure. The dichroism of the anisotropy of molecular orientation increased with the increase of laser energy. Since the direction of the laser-induced molecular anisotropy was perpendicular to the surface groove direction of the pre-rubbed PI surface, the effects of surface microgroove and anisotropic molecular orientation of the PI chain on liquid crystal (LC) alignment can be distinguished from each other. LC alignment was investigated by evaluating the anchoring energy of the PI surface, which was calculated according to Berreman's theory using the twist angle of the LC in the cells. The experimental results demonstrate that the exact alignment direction of the LC molecules is determined by the relative strength of both factors.     

Alignment mechanism of a nematic liquid crystal on a pre-rubbed polyimide film with laser-induced periodic surface structure

A periodic surface structure was prepared on a pre-rubbed polyimide (PI) film surface with a pulsed UV laser polarized perpendicular to the rubbing direction. The experimental results demonstrate that the rubbing-induced molecular anisotropic orientation was relaxed by the pulsed laser irradiation, and the laser induced molecular orientation was perpendicular to the line of the laser-induced periodic structure. The dichroism of the anisotropy of molecular orientation increased with the increase of laser energy. Since the direction of the laser-induced molecular anisotropy was perpendicular to the surface groove direction of the pre-rubbed PI surface, the effects of surface microgroove and anisotropic molecular orientation of the PI chain on liquid crystal (LC) alignment can be distinguished from each other. LC alignment was investigated by evaluating the anchoring energy of the PI surface, which was calculated according to Berreman's theory using the twist angle of the LC in the cells. The experimental results demonstrate that the exact alignment direction of the LC molecules is determined by the relative strength of both factors.     

Structure of spin-coated lipid films and domain formation in supported membranes formed by hydration

An atomic force and fluorescence microscopy investigation of the structure of spin-coated lipid films is presented. In the surface of the dry film, lipids are found to orient in a conformation where acyl chains are pointing outward while laterally the individual layers of the multilamellar film exhibit a dewetting pattern similar to what is found in polymer thin films. Hydration of the film in liquid water promotes detachment of bilayers from the surface while a single membrane remains on the mica substrate. This supported membrane is highly uniform and defect-free as compared to supported membranes prepared by conventional methods. It is further demonstrated that supported membranes of binary lipid mixtures prepared by this method exhibit gel-fluid domain coexistence in accordance with expectations from the phase diagrams.     

The effect of aggregation on the electrical conductivity of spin-coated polymer/carbon nanotube composite films

This paper considers the feasibility of replacing indium tin oxide (ITO) with spin-coated, polymer-based composite films that are filled with multiwalled carbon nanotubes (MWNTs). The coating mixture consists of a solvent with low volatility, a dissolved thermoplastic polymer, and MWNTs. The high aspect ratio of MWNTs and their good electrical conductivity enable electrical percolation at very low concentrations, so that films can be prepared that conduct electricity while retaining good optical transparency. Although the MWNTs are driven to aggregate by Van der Waals interactions, the high viscosity of the polymer/solvent solution enables the preparation of metastable, homogeneous dispersions. However, exposing the mixtures to shear leads to aggregation, the magnitude of which depends on the duration of the shear. This effect could be observed directly in spin-coated films using both optical microscopy and conductivity measurements, with aggregation causing a drop in conductivity at high nanotube loading, and more complex non-monotonic behavior at concentrations approaching the percolation threshold.     

Determination of polymer morphology from the intensity measurement in the reciprocal space

Reciprocal space techniques based on scattering have been widely used for structure analysis of polymer materials. It would be more useful if the reciprocal methods can determine simultaneously the morphology of the polymer as those in the real space. However, the inverse problem, i.e., determining polymer morphology from the available scattering pattern, is very difficult because of the absence of the relative phase spectrum in the experimental measurements. Therefore, the retrieval of the missing phase spectrum plays a crucial role in this problem. Herein we theoretically propose that this can be accomplished by using phase-spectrum retrieval technique. We combined the Gerchberg-Saxton and hybrid input-output algorithms to determine the morphology of block copolymers from the corresponding scattering patterns in the reciprocal space. Numerical computations have been carried out to demonstrate the concept. It has also been shown that the algorithm is immune to noise. The demonstrated method could provide an extensive methodology for the investigation of polymer behaviors in the micro- and nano-scales by interconnecting real and reciprocal spaces.     

Detailed structures and mechanism of polymer solvation

In the present study, we simulated a model system, PE in biphenyl, to gain the insight into the detailed solvation structures and the molecular mechanism of polymer chain solvation. Using atomistic molecular dynamics (MD) simulation, it was found that when the biphenyl is far from PE chain or in the bulk, the dihedral angle of the two rings in the solvent molecule are approximately 32 degrees. But, the dihedral angel is about 27 degrees when the biphenyls are very close to the PE chain. In the first solvation shell, the orientation angle of the biphenyl long axis to the chain segment backbone was found to be enhanced around two values: approximately 0 and approximately 60 degrees. The detailed solvation structures found here include all dyad conformations (TT, TG, TG', GT, GG, GG', G'T, G'G, and G'G') and vary as a function of the distance between PE chain and biphenyls in the first solvation shell. The closer the the solvent molecule to the PE segment, the higher the TT conformation fraction response is. The other dyad conformations such as TG, GG', etc. undergo different decreases, respectively. This study shows that the solvation even in the Theta condition makes the overall size expansion or the chain stretched. Such a cooperative change was examined here and found not due to generating or losing a conformational state but due to a change in conformational distribution. This change occurs in the middle location of the chain instead of the chain end locations.     

Photo-fabrication of surface relief gratings on polymer films

Surface relief gratings were optically produced on a number of azobenzene-based polymer films. The surface grating formation was investigated by monitoring the diffraction efficiency and using atomic force microscopy. The effect of the structure of the chromophores on surface modulation was investigated. The surface deformation process depended on the polarization state of the writing beams. The localized variations of the light intensity and alteration of the resulting electric field polarization were essential writing conditions to the formation of the surface relief gratings. The surface pattern from straight edge diffraction established that the surface profile of the recorded gratings is proportional to negative gradient of the intensity pattern incident on the polymer film.     

The mechanism of formation of polymer films from heptane in a low-temperature,low-pressure plasma

Calculations of the apparent activation energy for the growth of macromolecular entities in the form of cones on the surface of a growing film, as well as the apparent activation energy for the interaction of free radicals of the film with air oxygen after exposure of the film to the atmosphere, confirmed the existence of three steps of the formation of polymer films from heptane in a low-temperature, low-pressure plasma. It was found that the cones have a structure other than that of the film on which they are formed.     

Diffusion-controlled formation of porous structures in ternary polymer systems

We propose a theory for the appearance of two-phase structures during the formation of polymer membranes from a casting solution immersed in a coagulant bath. Our model is based on diffusion induced phase separation at the spinodal in the ternary nonsolvent-solvent-polymer system. A simplified treatment of the interdiffusion process by the diffusion layer method permits the formulation of criteria for the formation of two-phase structures in the course of the solvent-coagulant exchange. Our criteria are expressed in terms of the composition dependence of the chemical potentials in the stable and metastable region of the ternary phase diagram. Comparison with experimental results shows qualitative similarities with theoretical predictions.     

A study on the polymer structures and electro-optical properties of epoxy-mercaptan-based polymer dispersed liquid crystal films

ABSTRACT

In this paper, polymer dispersed liquid crystal (PDLC) films based on epoxy-mercaptan system were prepared by thermal-initiated polymerization. The effects of the liquid crystal (LC) content, the proportion and the functionality of epoxy monomers on the polymer structures and electro-optical properties of the as-made PDLC films were investigated systematically. It was found that the morphologies of the polymer matrix can be altered from polymer meshes to polymer balls by increasing the LC content as well as the functionality of epoxy monomers. Accordingly, the electro-optical properties could be regulated by the morphologies of polymer networks. Especially, the as-made PDLC films with homogeneous porous structures exhibited the optimal electro-optical properties. Consequently, this work offers a meaningful approach to control the microstructures and optimize the electro-optical properties of PDLC films, which indeed can form a wonderful footstone for the wide application of PDLC.     

Molecular orientation ordering in surface layers of polymer films

The spontaneous ordering of fragments of chain molecules near the surface in polymer films is described in terms of the multichain model that allows for local intra-and interchain orientational interactions of chain segments and for transverse fluctuation of their orientation in the approximation of strong planar-orientation order in the layers. Chain packing in the plane-ordered state is impossible unless the interchain interaction parameter has a value of b = 2K ₂/k _B T > b _c. The value of b _c decreases with a growth in chain rigidity (parameter a = 2K ₁/k _B T). The calculated dependence of the limiting values of the quadrupole orientation order parameter S ₀ on the length of the Kuhn statistical segment A = 2a reasonably well describes the experimental data obtained in a study of polymer-homolog (polysaccharide) films by means of the tilted polarized-beam technique at an interchain interaction parameter of b = 1.75. The monolayer thickness (d ? 10 mn) is films of some polysaccharides was calculated from the fit of the theoretical to the experimental dependences of the orientational order parameter and the birefringence on the number of layers.     

Effect of solvents on surface resistivity measurement of polymer films

A novel method of measuring the surface resistivity of thin polymer films has been used to assess methods of cleaning acetate sheet with solvents. It has been shown that a time-dependent process occurs which can be attributed to an evaporation process. The remanent resistivity value is found to be constant if a pure solvent is used such that no residual contamination remains. In this way a suitable method of sample preparation can be developed to determine the effect of degradation processes on polymer surfaces.     

Porous polymer films and honeycomb structures based on amphiphilic dendronized block copolymers

Fabrication of honeycomb patterned films from our synthesized amphiphilic dendronized block copolymer by "on-solid surface spreading" method and "on-water spreading" method was reported for the first time in this paper. The comparison of the two methods indicated honeycomb-patterned films with smaller size, and larger surface density of micropores can be fabricated by spreading on water but with lower regular arrangement. Furthermore, several influencing factors on the formation of the honeycomb structure and the different morphologies, such as the concentration of the copolymer solution and the relative humidity in the atmosphere and the substrates, were investigated. The results showed that comparably high relative humidity from 80% to 95% was needed, and the mica plate as a spreading substrate was suitable to form orderly porous films for such a copolymer. The best ordered pattern could be formed from the copolymer with concentration of 1.00 mg/mL at the relative humidity of 85% using a mica plate. Besides, strong periodicity, regularity, and a large, defect-free area were notable, which made this structure extremely interesting for applications for templated molecular objects formed via intramolecular metal or metal oxide synthesis.     

Effect of micelle composition on the formation of surfactant-templated polymer films

Surfactant-templated polymer films prepared from polyethylenimine (PEI), cetyltrimethylammonium bromide (CTAB), and octaethylene glycol monohexadecyl ether (C(16)E(8)) were examined and the effect of increasing the percentage of nonionic surfactant in the micelles measured using both surface and bulk-sensitive techniques. It was found that there is a strong interaction between CTAB and C(16)E(8), although no interaction between the C(16)E(8) and PEI was observed. Generally, increasing the percentage of C(16)E(8) in the micelles decreases both the thickness and degree of order in the films; however, it was observed, depending on the conditions, that films could still be formed with as little as 20% cationic surfactant. Experiments on the CTAB/Brij56/PEI system were also performed and these indicate that it is similar to the CTAB/C(16)E(8)/PEI system.     

Rapid fabrication and formation mechanism of cyclotriphosphazene-containing polymer nanofibers

Cyclotriphosphazene-containing polymer nanofibers with uniform diameters, high aspect ratios, and high specific surface area have been synthesized rapidly at high yields under ultrasonic irradiation via a self-directing template approach. During the polymerization, triethylamine (TEA) as an acid acceptor absorbed a byproduct hydrogen chloride (HCl) to afford triethylamine hydrochloride (TEACl), acting as structure-directing template and guiding the formation of nanofibrous structures. The mechanism was confirmed by means of SEM, TEM, FTIR, XRD, TG, and N₂ adsorption method. The molecular structure of as-synthesized polymer nanofibers was characterized by solid state NMR and elemental analysis.