Composite natural rubber–polychloroprene latex particles produced by the heterocoagulation technique

Composite natural rubber (NR) based latex particles were prepared using the heterocoagulation technique. A nonionic surfactant (Tween 80) whose molecules bear poly(ethylene oxide) (PEO) was adsorbed on polychloroprene (CR) latex particles and allowed to form complexes between PEO and indigenous surfactant (protein–lipid) on the NR particle surface. The heterocoagulated NR/CR–Tween particles produced were characterised by particle size, zeta-potential and glass-transition temperature measurements and the data indicated the presence of CR–Tween on the outer layer of the composite polymer particles. The results agreed well with the better oil resistance of films cast from heterocoagulated latex when compared with that of the NR film. Received: 22 August 2000 Accepted: 8 January 2001     

Morphology and film formation of poly(butyl methacrylate)–polypyrrole core–shell latex particles

 Core–shell latex particles made of a poly(butyl methacrylate) (PBMA) core and a thin polypyrrole (PPy) shell were synthesized by two-stage polymerization. In the first stage, PBMA latex particles were synthesized in a semicontinuous process by free-radical polymerization. PBMA latex particles were labeled either with an energy donor or with an energy acceptor, in two different syntheses. These particles were used in a second stage as seeds for the synthesis of the core–shell particles. The PPy shell was polymerized around the PBMA core latex in an oxidative chemical in situ polymerization. Proofs for the success of the core–shell synthesis were obtained using nonradiative energy transfer (NRET) and atomic force microscopy (AFM). NRET gives access to the rate of polymer chain migration between adjacent particles in a film annealed at a temperature above the glass-transition temperature T _g of the particles. Slower chain migration of the PBMA polymer chains was obtained with the PBMA–PPy core–shell particles compared to rate of the PBMA polymer chain migration found with the pure, uncoated PBMA particles. This result is due to the coating of PBMA by PPy, which hinders the migration of the PBMA polymer chains between adjacent particles in the film. This observation has been confirmed by AFM measurements showing that the flattening of the latex film surface is much slower for the core–shell particles than for the pure PBMA particles. This result can again be explained by the presence of a rigid PPy shell around the PBMA core. Thus, these two complementary methods have given evidence that real core–shell particles were synthesized and that the shell seriously hinders film formation of the particles in spite of the fact that it is very thin (thickness close to 1 nm) compared to the size (750 and 780 nm in diameter) of the PBMA core. Transparency measurements confirm the results obtained by NRET and AFM. When the films are placed at a temperature higher than the T _g of PBMA, the increase in transparency is faster for films made with the uncoated PBMA particles than for films made with the coated PBMA particles. This result indicates again that the presence of the rigid PPy layer around the PBMA core reduces considerably the speed at which the structure of the film is modified when heated above the T _g of PBMA. Received: 02 September 1999 Accepted: 21 December 1999     

Preparation and characterization of emulsifier-free core–shell interpenetrating polymer network-fluorinated polyacrylate latex particles

The emulsifier-free core–shell interpenetrating polymer network (IPN) fluorinated polyacrylate latex particles with fluorine rich in shell were prepared by emulsifier-free seeded emulsion polymerization with water as the reaction medium. The fluorinated copolymer could be fixed on the particle surface due to the formation of interpenetrating polymer network. The resultant core–shell particles were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), dynamic light scattering (DLS) analysis, Fourier transform infrared (FTIR) spectrometry, X-ray photoelectron spectroscopy (XPS) analysis and thermogravimetric analysis (TGA). The core–shell particles possessed very narrow monomodal particle size distributions. XPS analysis of the latex film displayed that perfluoroalkyl groups had the tendency to enrich at surface and there was a gradient concentration of fluorine in the structure of the latex film from the film–air interface to the film–glass interface. In addition, compared with the latex film of crosslinked polyacrylate prepared under the same condition, the emulsifier-free core–shell IPN-fluorinated polyacrylate latex film showed better thermal stability, higher contact angle and lower water uptake.     

Poly(styrene-b-ethylene oxide) copolymers as stabilizers for the synthesis of silica–polystyrene core–shell particles

Following previous works [1, 2], silica–polystyrene core–shell particles have been synthesized by dispersion polymerization of styrene in an ethanol/water mixture in the presence of a poly(styrene-b-ethylene oxide) block copolymer as stabilizer. Besides the formation of composite core–shell particles, a large number of free latex particles that do not contain silica were also formed. This number decreases as the size of the silica beads decreases from 300 to 29 nm in diameter, and becomes very low compared to the number of composite particles for the smallest silica beads used. In every case, the composite particles could be easily separated from the free latex particles by centrifugation, providing a material made of regular core–shell composite particles. On the basis of the mechanisms involved in dispersion polymerization, hypotheses were formulated to account for the formation of the silica–polystyrene composite particles. Received: 6 May 1999 Accepted in revised form: 29 June 1999     

Elaboration of hydrophilic aminodextran containing submicron magnetic latex particles

Aminodextran containing submicron magnetic latex particles were prepared in two steps: (a) transformation of oil-in-water magnetic emulsion into structured magnetic latex particles via combination of seed and miniemulsion-like polymerization process and (b) immobilization (adsorption and chemical grafting) of prepared aminodextran onto negatively charged seed magnetic latex particles. The elaborated magnetic latex particles were characterized in terms of particle size, size distribution, morphology, surface charge density, chemical composition, magnetic properties, and also colloidal stability. The results showed that the morphology of the prepared seed magnetic latex is core–shell like and the cationic latex particles are hydrophilic and of high colloidal stability, irrespective of the aminodextran immobilization process.     

Synthesis and characterization of core–shell polyacrylate latex containing fluorine/silicone in the shell and the self-stratification film

A series of core–shell polyacrylate latexes with different fluorine/silicone monomer concentrations were prepared successfully by seeded emulsion polymerization. Dodecafluoroheptyl methacrylate and perfluorooctyl methacrylate with different fluorinated side chains were employed as fluorinated monomers, and γ-methacryloxypropyl triisopropoxidesilane (MAPTIPS) was used as a silicone-containing monomer as well as a self-cross-linking agent. The morphology and chemical structure of the latexes were characterized by Fourier transform infrared spectroscopy, transmission electron microscopy, and differential scanning calorimetry, and the self-stratification properties of the latex film were verified by X-ray photoelectron spectroscopy and static contact angle measurement. The results showed that the fluorine/silicone-containing polyacrylate latexes presented a uniformly spherical core–shell structure, and the latex films displayed a preferential distribution of fluorinated composition near the surface, which was more remarkable with the synergism effect between the fluorine monomer and MAPTIPS. Additionally, the hydrophobicity and oleophobicity of the latex films exhibited high relevance with the fluorine/silicone monomer concentrations as well as the fluorinated side-chain structure.     

New route to 3-methacryloxypropyltrimethoxysilane-base organic–inorganic hybrid film

A series of poly(3-methacryloxypropyltrimethoxysilane)/waterborne polyurethane (PMPS/WPU) composite latexes and organic–inorganic hybrid films with PMPS contents of 0, 10, 20, 30, 40 and 50 wt.% were prepared via seeded emulsion polymerization initiated by AIBN and hydrolysis–condensation process of PMPS during the evaporation of water, respectively. WPU, that is anionic polyurethane emulsion, was synthesized using isophorone diisocyanate, polytetramethylene ether glycol, dimethylol propionic acid, 1,4-butanediol, and triethylamine. An investigation of transmission electron microscopy confirmed the core–shell morphology of the composite latex particle which was composed of a PMPS core and a polyurethane shell. A dynamic light scattering analysis showed that the average particle size distributed in the range of 42–134 nm. The proposed novel preparation method included the use of polyurethane as macromolecular emulsifier and steric stabilizer, control of (3-methacryloxypropyltrimethoxysilane) (MPS) content less than 50 wt.%, slow addition of MPS and application of AIBN ensured the preparation of a stable PMPS/WPU composite latex. Formed PMPS/WPU organic–inorganic hybrid film with high PMPS content via sol-gel process had uniform transparency at visible band because of less crystalline and phase separation between organic and inorganic phases.     

A novel method for encapsulation of a liquid crystal in monodisperse micron-sized polymer particles

Liquid crystals (LCs) encapsulated in monodisperse micron-sized polymer particles were prepared to control the size and size distribution of LC droplets in polymer-dispersed LCs. The poly(methyl methacrylate) (PMMA) seed particles were swollen with the mixture of liquid crystal, monomers (methyl methacrylate and styrene) and initiator by using a diffusion-controlled swelling method. A single LC domain was produced by the phase separation between PMMA and LC through polymerization. The optical microscopy and scanning electron microscopy showed that the particles are highly monodisperse with core–shell structure. Moreover, monodisperse LC core domains were confirmed from polarized optical microscope observations. The final particle morphology was influenced by the cross-linking of the seed particle. When linear PMMA particles, which are not cross-linked, were used as a seed, the microcapsules were distorted after annealing for a few days; however, in the case of cross-linked PMMA particles, the core–shell structure was sustained stably after annealing. Received: 22 November 2000 Accepted: 12 March 2001     

Effects of methyl methacrylate grafting and in situ silica particle formation on the morphology and mechanical properties of natural rubber composite films

The effects of methyl methacrylate (MMA) grafting and in situ formation of silica particles on the morphology and mechanical properties of natural rubber latex (NRL) were investigated. MMA grafting on NRL was carried out using cumyl hydroxy peroxide/tetraethylene pentamine (CHPO/TEPA) as a redox initiator couple. The grafting efficiency of the grafted NR was determined by solvent extractions and the grafted NRL was then mixed with tetraethoxysilane (TEOS), a precursor of silica, coated by adherence to a glass surface to form a film and cured at 80°C. The resultant products were characterized by FT‐IR and transmission electron microscopy. The influence of varying the MMA monomer weight ratio on the surface morphology of the composites was investigated by scanning electron and atomic force microscopy. The PMMA (poly MMA) grafted NRL particles were obtained as a core/shell structure from which the NR particles were the core seed and PMMA was a shell layer. The silane was converted into silica particles by a sol–gel process which was induced during film drying at 80°C. The silica particles were fairly evenly distributed in the ungrafted NR matrix but were agglomerated in the grafted NR matrix. The root‐mean‐square roughness increased with an increasing weight ratio of MMA in the rubber. The in situ silica particles in the grafted NR matrix slightly increased both the modulus and the tear strength of the composite film. Copyright © 2008 John Wiley & Sons, Ltd.     

Latex interpenetrating polymer networks of epoxidised natural rubber/poly(methyl methacrylate): an insight into the mechanism of epoxidation

Composite latex particles consisting of epoxidised natural rubber (ENR) and poly(methyl methacrylate) (PMMA) were synthesised to obtain interpenetrating polymer networks. Among the ENR latices having 9 to 36 mol% epoxide, prepared by in situ reaction using performic acid, the ENR latex with 25 mol% epoxide was selected for prevulcanisation by sulphur or γ-radiation system. The swelling ratios of sheets cast from the sulphur-prevulcanised ENR (SPENR) latices decreased with increasing prevulcanisation time while those cast from the γ-radiation-prevulcanised ENR latices were also inversely proportional to the irradiation dose. By applying the phase transfer/bulk polymerisation/transmission electron microscopy (TEM) technique, a homogeneous network structure in each of the SPENR particles and also a relative dense network near the surface in γ-radiation (RV) ENR particle were noticed. When 10 to 30 wt% of MMA swollen in ENR particles was polymerised, the mesh structure was observed in each particle. The dense network near the RVENR particle surface might be used as additional evidence that the degree of epoxidation and, hence, the presence of swollen n-butyl acrylate in the outer zone were higher than in the internal region.     

Polypyrrole-coated natural rubber latex by admicellar polymerization

Admicellar polymerization has been used for the preparation of an electrically conductive polypyrrole coating on latex particles. An anionic surfactant, sodium dodecyl sulfate (SDS), was adsorbed onto natural rubber (NR) latex particles to form the surfactant bilayers after adjusting the pH below the point of zero charge of the latex surface. Adsorption of SDS and pyrrole adsolubilization were determined as a function of pyrrole and sodium chloride concentrations. Pyrrole caused a decrease in SDS adsorption at equilibrium. Sodium chloride increased the surfactant adsorption and the pyrrole adsolubilization. Thermogravimetric results showed the presence of polypyrrole. The conductivity of the polypyrrole-coated NR latex film prepared by admicellar polymerization without salt was the lowest; however, with salt addition, the conductivity of the film improved significantly. The oxidative polymerization technique resulted in a relatively higher conductivity than oxidative admicellar polymerization.     

Preparation and properties of polytetrafluoroethylene-modified polyacrylate via emulsion polymerization

One method of preparation of polytetrafluoroethylene(PFTE)-modified polyacrylate emulsion has been studied. Through pre-emulsion technology, PTFE powder could be dispersed by high speed shearing with high-speed dispersor. PFTE-modified polyacrylate has been prepared by in situ copolymerization of n-butyl acrylate, n-methyl methacrylate, n-styrene, and α-methacrylic acid in the presence of seed particles of dispersed PTFE by semi-starved addition method. The properties of the emulsion under various polymerization conditions were investigated. The morphology of the latex particles with about 180 nm were observed by scanning electron microscopy (SEM). It was shown that the particles with linear PTFE/core–polyacrylate/shell could eventually be dispersed homogeneously. TG showed that the heat-stability was improved obviously.     

Hydrophilic magnetic polymer latexes. 1. Adsorption of magnetic iron oxide nanoparticles onto various cationic latexes

With a view to preparing monosized hydrophilic functional magnetic latex particles based on a two-step strategy using anionic iron oxide and cationic polymer latexes, the adsorption step was systematically investigated for a better control of the subsequent encapsulation step. The iron oxide nanoparticles were first obtained according to the classical precipitation method of ferric and ferrous chloride salt using a concentrated sodium hydroxide solution, whereas the polystyrene (PS), P(S/N-isopropylacrylamide (NIPAM)) core–shell and PNIPAM latexes were produced via emulsion and precipitation polymerizations, respectively. The polymer and inorganic colloids were then characterised. The adsorption of iron oxide nanoparticles onto the three types of polymer latexes via electrostatic interaction was studied as a function of iron oxide particle concentration, charge density and the cross-linking density of the hydrophilic layer. The maximum amounts of magnetic nanoparticles adsorbed onto the various latexes were found to increase in the following order: PS < P(S/NIPAM) < P(NIPAM). This significant difference is discussed by taking into account the charge distribution in the hydrogel layer and diffusion phenomena inside the cross-linked hydrophilic shell. Received: 28 December 1998 Accepted in revised form: 15 April 1999     

Impact modification of thermoplastics by methyl methacrylate and styrene-grafted natural rubber latexes

The preparation and characterization of polymer blends with structured natural rubber (NR)-based latex particles are presented. By a semicontinuous emulsion polymerization process, a natural rubber latex (prevulcanized or not) was coated with a shell of crosslinked polymethylmethacrylate (PMMA) or polystyrene (PS). Furthermore, core–shell latexes based on a natural rubber/crosslinked PS latex semi-interpenetrating network were synthesized in a batch process. These structured particles were incorporated as impact modifiers into a brittle polymer matrix using a Werner & Pfleiderer twin screw extruder. The mechanical properties of PS and PMMA blends with a series of the prepared latexes were investigated. In the case of PMMA blends, relatively simple core (NR)–shell (crosslinked PMMA) particles improved the mechanical properties of PMMA most effectively. An intermediate PS layer between the core and the shell or a natural rubber core with PS subinclusions allowed the E-modulus to be adjusted. The situation was different with the PS blends. Only core–shell particles based on NR-crosslinked PS latex semi-interpenetrating networks could effectively toughen PS. It appears that microdomains in the rubber phase allowed a modification of the crazing behavior. These inclusions were observed inside the NR particles by transmission electron microscopy. Transmission electron photomicrographs of PS and PMMA blends also revealed intact and well-dispersed particles. Scanning electron microscopy of fracture surfaces allowed us to distinguish PS blends reinforced with latex semi-interpenetrating network-based particles from blends with all other types of particles.     

Effect of Deproteinized Methods on the Proteins and Properties of Natural Rubber Latex during Storage

Summary: Three different methods of deproteinization, i.e. saponification, surfactant washing and enzymatic treatment were employed to unravel the effect of deproteinized on the properties of natural rubber (NR) latex. The cleavage of proteins in NR latex was found to proceed with concomitant formation of low molecular weight polypeptides. This results in a lowering in gel formation of the enzyme-treated latex, indicating modification of the remaining proteins at the rubber chain-end. Washing NR latex with surfactant would efficiently reduce and remove proteins from NR latex particles through denaturation and transferring them to the serum phase. The relatively stable gel formed during storage of surfactant-washed NR latex is an indication of the absence of branch formation of proteins at the rubber molecule terminal. Saponification by strong alkali would hydrolyze the proteins and phospholipids adsorbed on the latex particle surface. The reason of the significantly higher gel formed in saponified NR latex is still not clear. The present study shows that deproteinization treatments result in modification of the proteins at the surface of NR latex particles and also those freely-suspended in the serum. The cleavage or the denaturation of the rubber proteins during purification by washing has a profound effect on the properties of the deproteinized NR latex upon storage, in particular the thermal oxidative aging properties of the rubber obtained.     

Fluorescent organic nanocrystal confined in sol–gel matrix for bio-imaging

The sol–gel chemistry combined to a spray-drying process allowed us to control the formation of original hybrid core–shell nanoparticles constituted by molecular nanocrystals of rubrene embedded in biocompatible silicate spheres. With a good management of all the physical (gas flows, temperatures) and chemical (dye, solvent and alkoxide natures, concentrations, and hydrolysis and condensation conditions) parameters, we optimized a one-step and self-assembly process allowing to obtain nanoparticles exhibiting promising optical properties such as highly fluorescent labels (two-photon excitation) for medical imaging. Moreover, the presence of Si–OH functions on the silicate shell surface make easy to functionalize these fluorescent nanoparticles by grafting biomolecules for targeting properties. The confined nucleation and growth of rubrene nanocrystals in sol–gel silicate spheres during their drying in the air laminar flows, prevents any phase segregation or particle coalescence and stabilizes mechanically and chemically the organic cores. The first particle sizes obtained in these first experiments are ranging between 80 and 600 nm, but lower diameters will be easily prepared by increasing the solvent amount. Transmission electron microscopy was used to characterize the rubrene organic cores. The electron diffraction patterns performed at 100 K, under low-dose illumination to avoid amorphization of the samples during electron irradiation, have shown the good crystallinity of the NP rubrene cores that seem to be constituted by single rubrene nanocrystals. Finally, optical confocal microscopy, used in reflection and fluorescence modes, showed that all the core–shell particles are strongly fluorescent. This high fluorescence intensity arises from the high molecule numbers of rubrene nanocrystals, which enhance the absorption and emission cross sections.     

Morphological and spectroscopic analyses of poly(alkyl methacrylate)/poly(thiophene) composite nanoparticles prepared by dual initiation system

Poly(alkyl methacrylate)/poly(thiophene) (PAMA/PTh) core/shell nanoparticles were synthesized using a one-pot dual initiation system. A ferric chloride/hydrogen peroxide mixture and sodium vinyl sulfonate were used as an initiator couple and a reactive surfactant, respectively. In the dual initiation, process variables such as the concentration of reactive surfactant, monomer ratio, and monomer type were adjusted to control the particle size of PAMA/PTh core/shell nanoparticles from 192 to 1,172 nm. The inner structure of the core/shell nanoparticles was confirmed in their morphological transition from spherical particles to a crumpled sheath using a solvent extraction method and field-emission scanning electron microscopy. From the spectroscopic data, it was found that the UV-adsorption and fluorescent emission intensity of PAMA/PTh latexes increased with a decrease in the average particle size. The quantum efficiency of all the samples was approximately 12 % and was unaffected by the particle size.     

Electrorheological properties of suspensions of hollow globular titanium oxide/polypyrrole particles

Hollow globular clusters of titanium oxide (TiO₂) nanoparticles were synthesized by a simple hydrothermal method. The prepared particles were consequently coated by in situ polymerization of conductive polymer polypyrrole (PPy) to obtain novel core–shell structured particles as a dispersed phase in electrorheological (ER) suspensions. The X-ray diffraction analysis and scanning electron microscopy provided information on particle composition and morphology. It appeared that PPy coating improved the compatibility of dispersed particles with silicone oil which results in higher sedimentation stability compared to that of mere TiO₂ particles-based ER suspension. The ER properties were investigated under both steady and oscillatory shears. It was found that TiO₂/PPy particles-based suspension showed higher ER activity than that of mere TiO₂ hollow globular clusters. These observations were elucidated well in view of their dielectric spectra analysis; a larger dielectric loss enhancement and faster interfacial polarization were responsible for a higher ER activity of core–shell structured TiO₂/PPy-based suspensions. Investigation of changes in ER properties of prepared suspensions as a function of particles concentration, viscosity of silicone oil used as a suspension medium, and electric field strength applied was also performed.     

The volume transition in thermosensitive core–shell latex particles containing charged groups

An investigation of the volume transition in thermosensitive core–shell particles by dynamic light scattering (DLS) is presented. The core of the particles consists of polystyrene (diameter 118 nm), whereas the thermosensitive shell is composed of a network of poly (N-isopropylacrylamide) containing 2 mol% acrylic acid counits. The hydrodynamic radius of these particles as determined by DLS decreases in a continuous manner when raising the temperature. It is shown that the volume transition in the core–shell microgels remains continuous for a wide range of ionic strengths and pH values. This behavior is opposite to that of macrogels of the same chemical composition, which undergo a discontinuous volume transition. The present investigation therefore demonstrates that affixing the network to solid colloidal particles profoundly alters the volume transition of thermosensitive networks. The reason is that shrinking can take place only along the radial direction of the particles. The solid core thus exerts a strong spatial constraint onto the network, which leads to the observed behavior. Received: 29 March 1999 Accepted in revised form: 16 July 1999     

Cationic amino-containing N-isopropyl- acrylamide-styrene copolymer particles: 2-surface and colloidal characteristics

 In a previous paper [1], the synthesis of various polystyrene– poly[NIPAM] core–shell latexes bearing cationic amidino and/or amino charges has been described. Several colloidal properties of these cationic latexes have been charac-terized such as: particle size, surface charge density, electrophoretic mobility and finally colloidal stability. Due to the poly[NIPAM]-rich layer in the shell, it was found that temperature played a significant role on all these properties, a LCST around 33 °C being exhibited. In addition, ionic strength was also found to affect the colloidal behavior of these latexes, the largest effect being observed with latexes having both amidino and amino surface charges. The critical coagulation concentra-tions (CCC) of the various latexes above and below the LCST were determined, highlighting the contribution of electrostatic and steric repulsive forces to the stability of these particles. Received: 20 January 1998 Accepted: 8 June 1998