Buckling life estimation of circular tubes under cyclic bending

In this paper, an experimental investigation of the degradation and buckling of circular tubes subjected to cyclic bending is discussed. The machinery specimens (with different diameter-to-thickness ratios but the same inside diameter) and method of testing (cyclic bending) in this study were the same as the ones used by Lee et al. (Lee, K.L., Pan, W.F., Kuo, J.N., 2001. The influence of the diameter-to-thickness ratio on the stability of circular tubes under cyclic bending. International Journal of Solids and Structures 38, 2401–2413.) for 316L stainless steel circular tubes. The experimental investigation was extended to different outside and inside diameters of the same circular tubes subjected to cyclic bending. Based on the experimental findings, the empirical formulation proposed by Lee et al. (2001) was modified so that it can now be used to simulate the relationship between the prescribed curvature and the number of cycles necessary to produce buckling. In addition, it was found that the experimental curve of the ovalization and the number of cycles necessary to produce buckling could be divided into three stages – an initial, secondary and tertiary stage. An empirical relationship, similar to the Bailey–Norton creep formulation, was proposed for simulating the aforementioned curve for the initial and secondary stages in this study. The derived empirical relationship was in good agreement with the experimental data.     

On the Accuracy of Elastic Strain Field Measurements by Laue Microdiffraction and High-Resolution EBSD: a Cross-Validation Experiment

Determining the accuracy of elastic strain measurements in plastically deformed alloys is an experimental challenge. To develop a novel cross-validation procedure, a controlled elasto-plastic strain gradient was created in a stainless steel single crystal by four point bending deformation. The corresponding elastic strain field was probed, with an intragranular spatial resolution, in-situ by Laue microdiffraction and ex-situ by High Resolution EBSD. Good agreement is found for the two independent measurements and the predictions of a mechanical model, at plastic strains below 0.5 %. The accuracy of the measurements is estimated at 3.2 × 10^{? 4}.     

Behaviors of three BCC metal over a wide range of strain rates and temperatures: experiments and modeling

The elastic–plastic behaviors of three body-centered cubic metals, tantalum, tantalum alloy with 2.5% tungsten, and AerMet 100 steel, are presented over a wide range of strains (15%), strain rates (10⁻⁶–10⁴ s⁻¹) and temperatures (77–600°F). Johnson-Cook and Zerilli-Armstrong models were found inadequate to describe the observations. A new viscoplastic model is proposed based on these experimental results. The proposed constitutive model gives good correlations with these experimental results and strain-rate jump experiments. In the next paper (Liang, R., Khan A.S., 2000. Behaviors of three BCC metals during non-proportional multi-axial loadings and predictions using a recently proposed model. International Journal of Plasticity, in press), multi-axial loading results on these materials and comparison with the proposed model will be presented.     

晶粒度对纯铝动态力学性能的影响

通过热处理方式制备了3种不同晶粒度的纯铝样品。利用分离式霍普金森压杆加载装置测量了3种纯铝在应变率102～104 s-1范围内的应力应变曲线。实验曲线表明,纯铝的屈服应力和流动应力随晶粒度的增大而减小;根据实验数据拟合了纯铝在动态下的Hall-Petch公式。同时采用一级轻气炮对3种纯铝进行了层裂实验,结果表明晶粒度对纯铝的层裂特性几乎没有影响。     

低速冲击下泡沫金属填充薄壁圆管的弯曲行为

采用实验方法研究了低速冲击下泡沫金属填充薄壁圆管的弯曲行为,详细说明了实验方法和原 理。通过与准静态实验结果的比较发现,冲击加载使泡沫金属填充圆管跨中截面的局部压入变形增大,跨中 截面高度变小,结构下缘拉裂破坏延迟。由于结构的惯性效应,锤头总冲击力高于准静态加载时的对应值。     

Relationship between Local Strain Jumps and Temperature Bursts Due to the Portevin-Le Chatelier Effect in an Al-Mg Alloy

Local strain and temperature of an AA5754-O aluminum alloy sheet have been full-field measured during monotonous tensile tests carried out at room temperature. Sharp strain increases and temperature bursts which are locally generated by the Portevin-Le Chatelier phenomenon have been measured at the same point for two strain rates: V2?=?1.9?×?10^?3?s^?1 and V10?=?9.7?×?10^?3?s^?1. A relationship, which is based on the underlying physical mechanisms, has been established between the strain and the temperature and experimentally verified for the highest strain rate V10. The discrepancy between the theoretical and experimental results for the lowest strain rate V2 suggests that the localized plastic deformations do not follow an adiabatic transformation. Such a set-up seems to offer a direct and experimental method to check the adiabatic character of localized plastic deformations.     

A viscoplastic constitutive model for nickel-base superalloy,part 2: modeling under anisothermal conditions

In Part 2 of this study, extensive deformation tests were carried out on the nickel-base polycrystalline superalloy IN738LC under isothermal and anisothermal conditions between 450 and 950 °C. Under the isothermal conditions, the material showed almost no rate/time-dependency below 700 °C, while it showed distinct rate/time-dependency above 800 °C. Regarding the cyclic deformation, slight cyclic hardening behavior was observed when the temperature was below 700 °C and the imposed strain rate was fast, whereas in the case of the temperature above 800 °C or under slower strain rate conditions, the cyclic hardening behavior was scarcely observed. Unique inelastic behavior was observed under in-phase and out-of-phase anisothermal conditions: with an increase in the number of cycles, the stress at higher temperatures became smaller and the stress at lower temperatures became larger in absolute value although the stress range was approximately constant during the cyclic loading. In other words, the mean stress continues to evolve cycle-by-cycle in the direction of the stress at lower temperatures. Based on the experimental results, it was assumed that evolution of the variable Y that had been incorporated into a kinematic hardening rule in Part 1 of this study is active under higher temperatures and is negligible under lower temperatures. The material constants used in the constitutive equations were determined with the isothermal data, and were expressed as functions of temperature empirically. The extended viscoplastic constitutive equations were applied to the anisothermal cyclic loading as well as the monotonic tension, stress relaxation, creep and cyclic loading under the isothermal conditions. It was demonstrated that the present viscoplastic constitutive model was successful in describing the inelastic behavior of the material adequately, including the anomalous inelastic behavior observed under the anisothermal conditions, owing to the consideration of the variable Y.     

Characterization of Anisotropic Polymeric Foam Under Static and Dynamic Loading

An orthotropic polymeric foam with transverse isotropy (Divinycell H250) used in composite sandwich structures was characterized at various strain rates. Uniaxial experiments were conducted along principal material axes as well as along off-axis directions under tension, compression, and shear to determine engineering constants, such as Young??s and shear moduli. Uniaxial strain experiments were conducted to determine mathematical stiffness constants, i. e., C _ij . An optimum specimen aspect ratio for these tests was selected by means of finite element analysis. Quasi-static and intermediate strain rate tests were conducted in a servo-hydraulic testing machine. High strain rate tests were conducted using a split Hopkinson Pressure Bar system built for the purpose using polymeric (polycarbonate) bars. The polycarbonate material has an impedance that is closer to that of foam than metals and results in lower noise to signal ratios and longer loading pulses. It was determined by analysis and verified experimentally that the loading pulses applied, propagated along the polycarbonate rods at nearly constant phase velocity with very low attenuation and dispersion. Material properties of the foam were obtained at three strain rates, quasi-static (10^?4 s^?1), intermediate (1 s^?1), and high (10³ s^?1) strain rates. A simple model proposed for the Young??s modulus of the foam was in very good agreement with the present and published experimental results.     

A crystallographic model for the orientation dependence of low cyclic fatigue property of a nickel-base single crystal superalloy

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Load-Inversion Device for the High Strain Rate Tensile Testing of Sheet Materials with Hopkinson Pressure Bars

A high strain rate tensile testing technique for sheet materials is presented which makes use of a split Hopkinson pressure bar system in conjunction with a load inversion device. With compressive loads applied to its boundaries, the load inversion device introduces tension into a sheet specimen. Two output bars are used to minimize the effect of bending waves on the output force measurement. A Digital Image Correlation (DIC) algorithm is used to determine the strain history in the specimen gage section based on high speed video imaging. Detailed finite element analysis of the experimental set-up is performed to validate the design of the load inversion device. It is shown that under the assumption of perfect alignment and slip-free attachment of the specimen, the measured stress–strain curve is free from spurious oscillations at a strain rate of 1,000 s^?1. Validation experiments are carried out using tensile specimens extracted from 1.4 thick TRIP780 steel sheets. The experimental results for uniaxial tension at strain rates ranging from 200 s^?1 to 1,000 s^?1 confirm the oscillation-free numerical results in an approximate manner. Dynamic tension experiments are also performed on notched specimens to illustrate the validity of the proposed experimental technique for characterizing the effect of strain rate on the onset of ductile fracture in sheet materials.     

Microstructural effects on yield surface evolution in cubic metals using the viscoplastic ?-model

Polycrystalline yield surfaces of metals are a good way to characterize the anisotropy of plastic deformation. The evolution of these surfaces is impossible to accurately reproduce without taking into account the evolution of the material microstructure such as texture development. In this paper, a numerical computation of yield surfaces using the viscoplastic ?-model is proposed. Results concerning face-centered cubic metals subjected to a plane strain compression test are presented. The influence of several mechanical parameters (strain hardening, strain rate sensitivity coefficient and accumulated deformation) on subsequent yield surfaces evolution is studied. The analysis of the change in the shape and size of the yield surfaces shows that the results depend strongly on the parameter ? which controls the strength of the interactions in the polycrystal. In addition, the predictions are compared to the widely used viscoplastic self-consistent model as well as to experimental yield loci taken from the literature for various aluminum alloy sheets. A fairly good qualitative agreement between our ?-model results and the experimental ones is found. The probable links between the parameter ? and the microstructural features such as the stacking fault energy and the grain size of the polycrystal are also briefly discussed.     

96.5Sn-3.5Ag钎料合金的时相关单轴应变循环变形行为及其本构关系研究

在室温下对96.5Sn-3.5Ag钎料合金进行了不同加载波形下的单轴应变循环实验。研究了在具有不同保持时间、不同应变率、不同应变幅值及其历史对材料的循环变形行为的影响。基于材料时相关变形行为,提出了统一粘塑性本构模型,并对该材料的变形行为进行本构模拟。实验结果表明:该钎料合金单轴变形行为具有应变率、保持时间以及应变幅值依赖性。本构关系的预言结果与实验结果吻合得一致性说明该种模型能够很好地描述材料的单轴应变循环变形行为。     

Transient laminar forced convection to power-law fluids inside ducts resulting from a sudden change in wall temperature

The transient laminar forced convection to power-law fluids in thermally developing, hydrodynamically developed flow inside parallel-plate ducts and circular tubes resulting from a sudden change in wall temperature is studied. The generalized integral transform and the Laplace transform techniques are employed to develop approximate analytic solutions. The local Nusselt number and average fluid temperature are presented over the range of the dimensionless axial coordinate Z varying from 10^?4 to 10^?1 for several dimensionless times. Three different values of the power-law index are considered in the study includedn=1/3,n=1 andn=3 corresponding to, respectively, the pseudoplastic, Newtonian and dilatant fluids.     

Mechanically alloyed nanocrystalline iron and copper mixture: behavior and constitutive modeling over a wide range of strain rates

A comprehensive study on the response of a nanocrystalline iron and copper mixture (80% Fe and 20% Cu) to quasi-static and dynamic loading is performed. The constitutive model developed earlier by Khan, Huang & Liang (KHL) is extended to include the responses of nanocrystalline metallic materials. The strain rate and grain size dependent behaviors of porous nanocrystalline iron-copper mixture were determined experimentally for both static and dynamic loading. A viscoplastic model is formulated by associating the modified KHL model (representing the fully dense matrix behavior), and Gurson's plastic potential which provides the yield criteria for porous material. Simulations of uniaxial compressive deformations of iron-copper mixture with different initial porosity, grain size and at a wide range of strain rate (10⁻⁴ to 10³ s⁻¹) are made. The numerical results correlate well with the experimental observations.     

Investigation of subsequent viscoplastic deformation of austenitic stainless steel subjected to cyclic preloading

This paper investigates the effects of cyclic preloading on the subsequent viscoplastic deformation. A series of experiments such as the subsequent creep, subsequent stress relaxation, and cyclic loading with strain rate changes after cyclic preloading were conducted with Type 304 stainless steel at room temperature. The cyclic proportional and non-proportional loadings were conducted as cyclic preloadings. Tension-compression loading was chosen as the cyclic proportional loading, and circular and cruciform loading as the cyclic non-proportional loading. The experimental results showed that the subsequent deformation changes with the number of cycles of cyclic preloading. The differences in the subsequent deformation were examined by transmission electron microscopy (TEM). The observations suggest that changes in the dislocation structure depending on the number of cycles of cyclic preloading affect the subsequent viscoplastic deformation.     

Grain size,strain rate,and temperature dependence of flow stress in ultra-fine grained and nanocrystalline Cu and Al: Synthesis,experiment, and constitutive modeling

For the first time, high quality bulk nanocrystalline (nc) fcc metals, with least amounts of imperfections, exhibiting high strength and ductility at room and different temperatures, under quasi-static and dynamic types of loading, were prepared and a comprehensive study on their post-yield mechanical properties was performed. This investigation included study of the effect of temperature on stress–strain responses of mechanically milled bulk nc Cu and Al. The samples after preparation through mechanical milling and consolidation processes were subjected to uniaxial compressive loading at quasi-static and dynamic strain rates of 10⁻² s⁻¹ and 1840–3105 s⁻¹, respectively, at temperatures ranging from 223 to 523 K. In both materials strong dependency of flow stress to temperature was observed; this dependency was rather more pronounced when the materials were tested at the quasi-static strain rate. Further, a new grain size and temperature dependent viscoplastic phenomenological constitutive equation, Khan–Liang–Farrokh (KLF) model was developed based on the Khan–Huang–Liang (KHL) constitutive equation. The model was featured to correlate different characteristic behaviors of polycrystalline materials in the plastic regime, as the result of grain refinement. In addition, the viscoplastic responses of bulk Cu and Al of different grain sizes (from sub-micron to nanometer range), and those from bulk nc Cu and Al at different strain rates (quasi-static to dynamic), recently published (21 and 22), were simulated using the newly developed equation. The results confirmed reasonable capability of the developed model to correlate a wide spectrum of the viscoplastic responses of these fcc metals.     

Contribution of the Dusty Gas Model to Permeability/Diffusion Tests on Partially Saturated Clay Rocks

Gas transfer experiments on claystone and numerical simulations have been conducted to enhance the knowledge of gas transport in nuclear waste repositories in the Callovo-Oxfordian clay formation in Bure, France. Laboratory Gas transfer experiments were performed with a specific device dedicated to very low permeability measurement (10^?23 to 10^?20 m²). Experiments were performed on both dry and close to saturation claystone. The Dusty Gas Model, based on multi-component gas transfer equations with Knudsen diffusion, was used to describe the experimental results. The parameters obtained are the effective permeability, the Knudsen diffusion (Klinkenberg effect) and molecular diffusion coefficients and the porosity accessible to gas. Numerical simulations were carried with various boundary conditions and for different gases (helium vs hydrogen) and were compared with experiments to test the reliability of the model parameters and to better understand the mechanisms involved in clays close to saturation. The numerical simulation fitted the experimental data well whereas simpler models cannot describe the complexity of the Knudsen/Klinkenberg effects. Permeabilities lie between 10^?22 and 10^?20 m². Claystones close to saturation have an accessible porosity to gas transfer that is lower than 0.1?C1% of the porosity. Analysis of the Klinkenberg effect suggests that this accessible pore network should be made of 50?C200?nm diameter pores. It represents pore networks accessible at capillary pressure lower than 4?MPa.     

On the effect of Lüders bands on the bending of steel tubes. Part II: Analysis

Part II of this study presents a modeling framework that is shown to successfully simulate all aspects of the inhomogeneous bending of tubes associated with Lüders banding reported in Part I. The structure is discretized with solid finite elements using a mesh that is fine enough for Lüders bands to develop and evolve. The material is modeled as a finitely deforming, J₂ type, elastic–plastic solid with an “up–down–up” response over the extent of the Lüders strain, followed by hardening. Regularization of the solution was accomplished by introducing a mild rate dependence of the material. Simulation of the rotation controlled bending experiments confirmed most of the experimental observations and revealed additional details of the localization. Thus, the initial uniform-curvature elastic regime terminates with the nucleation of localized banded deformation on the tensioned and compressed sides of the tube. The bands appear in pockets that propagate into the hitherto intact part of the structure while the moment remains essentially unchanged. The tube develops two curvature regimes; a relatively high curvature in the Lüders deformed section and a low curvature in the unaffected one. Simultaneously, the plasticized zone develops higher ovalization and wrinkles with a wavelength that corresponds to the periodicity of the banded pockets. For tubes with lower D/t and/or shorter Lüders strain the higher curvature eventually spreads to the whole structure at which point homogenous bending resumes. For tubes with higher D/t and/or longer Lüders strain the localized curvature, ovalization, and wrinkle amplitude are larger and cannot be sustained; the tube collapses prematurely leaving behind part of its length essentially undeformed. For every tube D/t there exists a threshold of Lüders strain separating the two types of behavior. This bounding value of Lüders strain was studied parametrically.     

Multiaxial constitutive model accounting for the strength-differential in Inconel 718

The nickel-base alloy Inconel 718 exhibits a strength-differential, that is, a different plastic flow behavior in uniaxial tension and uniaxial compression. A phenomenological viscoplastic model founded on thermodynamics has been extended for material behavior that deviates from classical metal plasticity by including all three stress invariants in the threshold function. The model can predict plastic flow in isotropic materials with or without a flow stress asymmetry as well as with or without pressure dependence. Viscoplastic material parameters have been fit to pure shear, uniaxial tension, and uniaxial compression experimental results at 650°°C. Threshold function material parameters have been fit to the strength-differential. Four classes of threshold functions have been considered and nonproportional loading of hollow tubes, such as shear strain followed by axial strain, has been used to select the most applicable class of threshold function for the multiaxial model as applied to Inconel 718 at 650 °C. These nonproportional load paths containing corners provide a rigorous test of a plasticity model, whether it is time-dependent or not. A J₂J₃ class model, where J₂ and J₃ are the second and third effective deviatoric stress invariants, was found to agree the best with the experimental results.     

The Effect of Grain Size on Deformation and Failure of Ti<Subscript>2</Subscript>AlC MAX Phase under Thermo-Mechanical Loading

An experimental investigation was performed to analyze the effects of grain size on the quasi-static and dynamic behavior of Ti₂AlC. High-density Ti₂AlC samples of three different grain sizes were densified using Spark Plasma Sintering and Pressureless sintering. A servo-hydraulic testing machine equipped with a vertical split furnace, and SiC pushrods, was used for the quasi-static experiments. Also, a Split Hopkinson Pressure Bar (SHPB) apparatus and an induction coil heating system were used for the dynamic experiments. A series of experiments were conducted at temperatures ranging from 25 °C to 1100 °C for strain rates of 10^?4 s^?1 and 400 s^?1. The results show that under quasi-static loading the specimens experience a brittle failure for temperatures below Brittle to Plastic Transition Temperature (BPTT) of 900–1000 °C and large deformation at temperatures above the BPTT. During dynamic experiments, the specimens exhibited brittle failure, with the failure transitioning from catastrophic failure at lower temperatures to graceful failure (softening while bearing load) at higher temperatures, and with the propensity for graceful failure increasing with increasing grain size. The compressive strengths of different grain sizes at a given temperature can be related to the grain length by a Hall-Petch type relation.