Effect of mercerization and gamma irradiation on the dyeing behaviour of cotton using stilbene based direct dye

The dyeing behaviour of mercerized and gamma irradiated cotton fabric using stilbene based direct dye has been investigated. The fabric was treated with different concentrations of alkali to optimize the mercerization. The optimum mercerized cotton fabric was irradiated to absorbed doses of 2, 4, 6, 8 and 10 kGy using Cs-137 gamma irradiator. Dyeing was performed using irradiated and un-irradiated cotton with dye solutions. The dyeing parameters such as temperature, time of dyeing, pH of dyeing solutions and salt concentration were optimized. The colour strength values of dyed fabrics were evaluated by comparing irradiated and un-irradiated cotton in CIE Lab system using Spectra flash SF650. Methods suggested by International Standard Organization (ISO) were employed to study the effect of gamma irradiation on the colourfastness properties of dyed fabric. It was found that mercerized and irradiated cotton have not only improved the colour strength but enhanced the rating of fastness properties also.     

TG studies of synergism between red phosphorus (RP)–calcium chloride used in flame-retardancy for a cotton fabric favorable to green chemistry

The combined effect between calcium chloride and red phosphorus (RP) on the flame-retardancy of a cotton fabric (woven construction massing 152 g/m²) has been studied in this work. The laundered bone-dried massed samples were impregnated with suitable concentrations of individual aqueous red phosphorus suspensions and/or calcium chloride solutions and some bunches were impregnated with appropriate admixed solutions of the both chemicals. An acceptable synergistic effect was then experienced by using an admixed bath containing 0.20 F red phosphorus and 0.20 M calcium chloride for impartation of flame-retardancy to a cotton fabric. By using a vertical flame spread test the optimum mass of the mixture needed to donate flame-retardancy was obtained to be about 5.88 g anhydrous additives per 100 g dry fabric. Thermogravimetry (TG/DTG) results concerning untreated and treated cotton fabrics at the optimum addition were obtained and their curves were compared and commented, fortifying the flame spread tests outcomes. It can be deduced that the applied treatment functioned as a catalyst at the combustion’s temperature of the polymeric substrate and, thermosensibilized the combustion process. This synergism is in favor of green chemistry as well as the economical and industrial view points.     

Sol–gel coating of cellulose fibres with antimicrobial and repellent properties

Multifunctional, water and oil repellent and antimicrobial finishes for cotton fibres were prepared from a commercially available fluoroalkylfunctional water-born siloxane (FAS) (Degussa), nanosized silver (Ag) (CHT) and a reactive organic–inorganic binder (RB) (CHT). Two different application procedures were used: firstly, one stage treatment of cotton fabric samples by FAS sol (i), as well as by a sol mixture constituted from all three precursors (Ag–RB–FAS, procedure 1S) (ii), and secondly, two stage treatment of cotton by Ag–RB sol and than by FAS sol (Ag–RB + FAS, procedure 2S) (iii). The hydrophobic and oleophobic properties of cotton fabrics treated by procedures (i)–(iii) before and after consecutive (up to 10) washings were established from contact angle measurements (water, diiodomethane and n-hexadecane) and correlated with infrared and XPS spectroscopic measurements. The results revealed that even after 10 washing cycles cotton treated with Ag–RB + FAS (2S) retained an oleophobicity similar to that of the FAS treated cotton, while the Ag–RB–FAS (1S) cotton fibres exhibited a loss of oleophobicity already after the second washing, even though fluorine and C–F vibrational bands were detected in the corresponding XPS and IR spectra. The antibacterial activity of cotton treated by procedures (i)–(iii) was tested by its reduction of the bacteria Escherichia coli and Staphylococcus aureus following the AATCC 100-1999 standard method and EN ISO 20743:2007 transfer method. The reduction in growth of both bacteria was nearly complete for the unwashed Ag–RB and Ag–RB–FAS (S1), but for the unwashed Ag–RB + FAS (S2) treated cotton no reduction of S. aureus and 43.5 ± 6.9% reduction of E. coli was noted. After the first washing, the latter two finishes exhibited nearly a complete reduction of E. coli but for the Ag–RB treated cotton the reduction dropped to 88.9 ± 3.4. None of the finishes retained antibacterial properties after 10 repetitive washings. The beneficial and long-lasting low surface energy effect of FAS finishes in the absence of Ag nanoparticles, which led to the “passive” antibacterial properties of FAS treated cotton fabrics, was established by applying the EN ISO 20743:2007 transfer method. The results revealed a reduction in bacteria of about 21.9 ± 5.7% (FAS), 13.1 ± 4.8% (Ag–RB–FAS (S1)) and 41.5 ± 3.7% (Ag–Rb + FAS (S2)), while no reduction of the growth of bacteria was observed for cotton treated with Ag nanoparticles after 10 repetitive washings. The physical properties (bending rigidity, breaking strength, air permeability) of finished cotton samples were determined, and showed increased fabric softness and flexibility as compared to the Ag–RB treated cotton, but a slight decrease of breaking strength in the warp and weft directions, while air permeability decreased for all type of finishes.     

Silica–silver core–shell particles for antibacterial textile application

The silica–silver core–shell particles were synthesized by simple one pot chemical method and were employed on the cotton fabric as an antibacterial agent. Extremely small (1–2 nm) silver nanoparticles were attached on silica core particles of average 270 nm size. The optimum density of the nano silver particles was found which was sufficient to show good antibacterial activity as well as the suppression in their surface plasmon resonance responsible for the colour of the core–shell particle for antibacterial textile application. The change in the density and size of the particles in the shell were monitored and confirmed by direct evidence of their transmission electron micrographs and by studying surface plasmon resonance characteristics. The colony counting method of antibacterial activity testing showed excellent results and even the least silver containing core–shell particles showed 100% activity against bacterial concentration of 10⁴ colony counting units (cfu). The bonding between core–shell particles and cotton fabric was examined by X-ray photoelectron spectroscopy. The antibacterial activity test confirmed the firm attachment of core–shell particles to the cotton fabric as a result 10 times washed sample was as good antibacterial as that of unwashed sample. The bacterial growth was inhibited on and beneath the coated fabric, at the same time no zone of inhibition which occurs due to the migration of silver ions into the medium was observed indicating immobilization of silver nanoparticles on silica and core–shell particles on fabric by strong bonding.     

Using atmospheric pressure plasma for enhancing the deposition of printing paste on cotton fabric for digital ink-jet printing

Atmospheric pressure plasma (APP) treatment was applied as a pretreatment process to enhance the deposition of printing paste in order to improve the final colour properties of digital ink-jet printed cotton fabrics. Three printing pastes containing natural polymers, i.e. (1) sodium alginate, (2) chitosan and (3) sodium alginate-chitosan mixture, were prepared separately. After APP treatment, cotton fabric was padded with different printing pastes prior to digital ink-jet printing. Experimental results showed that APP pretreatment could increase the colour yield of the digital ink-jet printed cotton fabric significantly even after washing. In addition, other properties such as colour fastness to crocking, colour fastness to laundering, outline sharpness and anti-bacterial properties were also improved when compared with those of the control cotton fabric printed without APP pretreatment. However, the influence of printing paste on the colour properties of the digital ink-jet printed cotton fabrics depended very much on the composition of the printing paste. The scanning electron microscope images evidenced that the APP treatment could enhance the deposition of printing paste on the cotton fabric surface as proved qualitatively by both the contact angle and wetting time measurement as well as quantitatively by both the X-ray photoelectron spectroscopy and carboxyl group/nitrogen content analysis.     

Improvement of colour strength and colourfastness properties of gamma irradiated cotton using reactive black-5

The dyeing behaviour of gamma irradiated cotton fabric using Reactive Black-5 dye powder has been investigated. The mercerized, bleached and plain weaved cotton fabric was irradiated to different absorbed doses of 100, 200, 300, 400, 500 and 600 Gy using Co-60 gamma irradiator. Dyeing was performed using irradiated and un-irradiated cotton with dye solutions. The dyeing parameters such as temperature of dyeing, time of dyeing and pH of dyeing solutions were optimised. The colour strength values of dyed fabrics were evaluated by comparing irradiated and un-irradiated cotton in CIE Lab system using Spectra flash SF650. Methods suggested by International Standard Organisation (ISO) were employed to study the effect of gamma irradiation on the colourfastness properties of dyed fabric. It is found that gamma irradiated cotton dyed with Reactive Black-5 has not only improved the colour strength but also enhanced the rating of fastness properties.     

Influence of Cotton Cationization on Pigment Layer Characteristics in Digital Printing

The paper examines the influence of cotton cationization on the print quality in terms of penetration, colour yield and colour depth, which have been analysed in comparison to cotton untreated and pretreated with conventional acrylate binder. The process of cationization during mercerization was performed with a cationizing agent Rewin DWR (CHT Bezema). Standard (non-cationized) and cationized fabric, with and without additional layering of binder have been printed by digital inkjet pigment printing method. Moisture management testing (MMT) and dynamic contact angle measurement (drop shape analyzer–DSA30S) were performed on standard and cationized fabric, with and without binder, both with and without pigment layer. After printing, the objective values of colour depth (K/S) and colour parameters L*, C* and h° were analysed. The samples were also analysed by the method of microscopic imaging using a DinoLite microscope. Printed samples were tested to washing fastness, and the results are presented in terms of total colour difference (dECMC), according to CMC(l:c) equation, after the 1st, 3rd, 5th, 7th and 10th washing cycles. Results showed that the cotton cationization will improve the uniformity and coverage of the printed area as well as increase the K/S value. For the samples with binder, the positive effect of cationization on the stability and bond strength between the polymer layer as a pigment carrier with the cotton fabric was confirmed.     

Effect of CO2 laser treatment on cotton surface

In this study, CO₂ laser was used for treating cotton fabric to create surface effects which were found to vary with laser process parameters, i.e. resolution and pixel time. The resolutions used were 40, 50 and 60 dpi while the pixel time used were 100, 110 and 120 μs. Both physical and chemical properties at the surface of fabrics treated with different combinations of resolution and pixel time were analysed by the Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy with Attenuated Total Reflection mode (FTIR-ATR), and X-ray Photoelectron Spectroscopy (XPS). SEM investigation revealed the appearance of various numbers of pores, cracks and fragments present on the fibre surface after laser treatment. FTIR-ATR spectra showed that the laser-treated cotton fabric suffered changes in chemical structure with the hydroxyl (–OH) stretching group being oxidised to carbonyl/carboxyl groups. The XPS analysis revealed a change in surface elemental composition after laser treatment. Furthermore, the wicking property of the laser-treated cotton fabrics was evaluated.     

Influence of gamma radiation on the colour strength and fastness properties of fabric using turmeric (Curcuma longa L.) as natural dye

The effect of gamma radiation on the dyeing of cotton with extract of turmeric (Curcuma longa L.) powder has been investigated. Cotton fabric and turmeric powder were irradiated to absorbed doses of 1, 2, 3, 4 and 6 kGy using Co-60 gamma irradiator. Dyeing parameters such as temperature, pH and mordant concentration were optimized. Dyeing was performed using un-irradiated and irradiated cotton with the extracts of un-irradiated and irradiated turmeric powder in order to investigate the effect of radiation treatment on the colour strength of dyed fabric. The reported data of un-irradiated and irradiated fabrics dyed with un-irradiated and irradiated dyes were obtained using the spectraflash SF-650. The colourfastness to light, rubbing- and washing-fastness properties showed that gamma irradiation has improved the dyeing characteristics from fair to good.     

Self-extinguishing cotton fabric with minimal phosphorus deposition

The phosphorus-containing acrylate monomer, 2-acryloyloxyethyl diethyl phosphate (ADEP), was synthesized and applied to cotton fabric by using the admicellar polymerization technique. A cationic surfactant (cetylpyridinium chloride, CPC) was used as the surfactant for admicellar polymerization. Results from FTIR-ATR and SEM showed that PADEP polymer film was successfully formed on the cotton fabric surface. TGA and DTG analyses showed that the phosphorus-containing PADEP lowered the decomposition temperature of the treated fabric resulting in a higher char yield than in the case of untreated cotton. The flammability tests showed that PADEP-coated cotton with the phosphorus content 4.18 mg/g cotton was self-extinguishing, with the flame extinguishing right after the removal of the ignition source leaving a small area of char formation.     

Decolourization of vat dyes on cotton fabric with infrared laser light

A method for the decolourization of coloured cotton fabric dyed with vat dyes, based on exposure to infrared laser light, has been tested. Pulsed CO₂ laser has been used for all experiments. To detect changes in colour shade, reflection data of original and dyed cotton irradiated at various fluency of infrared laser light were measured on a UV–VIS spectrophotometer, and then colour intensity was calculated for each vat dye. To observe changes in chemical composition and morphology of fiber surfaces, an analysis was performed by X-ray photoelectron spectroscopy and scanning electron microscopy due to thermal effects. Thermal stability of vat dyes and cotton fabric was determined with differential scanning calorimetry method to simulate the heating process during exposure of samples to the infrared laser irradiation.     

Cotton fabrics treated with acylhydrazone-based polyviologen to create innovative multi-stimulus responsive textiles

Novel multi-stimuli responsive cotton fibers were developed via spray-coating with an acylhydrazone-based polyviologen (AHPV). Polyviologen was prepared by supramolecular condensation polymerization of bipyridinium dialdehyde with a hydroxyl-substituted aryldihydrazide in an acidified aqueous medium. Transparent AHPV/resin nanocomposite film was deposited onto the surface of cotton fabric by well-dispersion of AHPV as a chromogenic substance in a resin binding agent. Increasing the temperature of the AHPV-coated cotton fabric from room temperature to 85 °C reversibly triggered a change in color from pale yellow (437 nm) to green (607 nm), respectively. The transparent layer immobilized onto the white cotton surface transformed into green under ultraviolet source as demonstrated by CIE Lab parameters. The photochromic impacts were explored at various AHPV. In addition, the AHPV-coated cotton immediately displayed a vapochromic activity upon exposure to NH_3(g), and then recovered to pale yellow after removing the ammonia source away. The current AHPV-coated cotton fabric displayed a limit of detection (LOD) to NH_3(aq) in the range of 50–150 ppm. The spray-coated cotton fabrics demonstrated a reversible photochromism, thermochromism and vapochromism with high stability. The produced AHPV nanoparticles were also studied by transmission electron microscopy (TEM), demonstrating particle diameter of 74–92 nm. The mechanical and morphological properties of the spray-coated cotton fabrics were also explored. The surface morphology of AHPV-finished samples was examined by Fourier-transform infrared (FTIR) and scanning electron microscopy (SEM). No considerable defects were observed in permeability to air and bending length of AHPV-finished samples. Additionally, high colorfastness was monitored for the AHPV-finished cotton substrates. The cytotoxic activity of the AHPV-finished cotton was also examined. Mechanistic study accounting for the multichromic activity of acylhydrazone-based polyviologen is explored.     

Thermogravimetric analysis of a cotton fabric incorporated by ‘Graham’s salt’ applied as a flame-retardant

We have investigated the effect of ‘Graham’s salt’ as a phosphorous containing flame-retardant applied onto cotton fabric. The optimum loading of this salt to impart flameretardancy has been determined to be about 36.78-41-31 g salt per 100 g cotton woven fabric (plain 144 g m⁻²). Thermogravimetry of pure cotton, treated cotton fabric and the pure salt were accomplished. The curves were then compared and commented. They reveal that this salt thermosensibilized combustion of the treated substrate as a dehydrating agent. The results obtained fortified the ‘Chemical Theory’ and ‘Coating Theory’ evidenced the formation of carbonaceous residue upon the cellulosic substrate during the combustion.     

Imparting durable antimicrobial properties to cotton fabrics using quaternary ammonium salts through 4-aminobenzenesulfonic acid-chloro-triazine adduct

A 4-aminobenzenesulfonic acid-chloro-triazine adduct was successfully synthesized in a laboratory scale and treated with cotton fabrics in order to increase the anionic sites and thereby % exhaustion of cationic compounds. Two Quaternary Ammonium Salts (QAS) was investigated namely, Cetylpyridinum chloride (CPC) and Benzyldimethylhexadecyl ammonium chloride (BDHAC) which are widely accepted as strong antimicrobial agents. The reaction mechanism involved in the synthesis of the reactive adduct as well its application to cotton fabric were demonstrated in detail. The effects of application parameters, namely pH, temperature and liquor ratio were examined. The reaction efficiency was determined through monitored % exhaustion of the adduct by cotton fabric. Antimicrobial activity of the treated cotton sample was studied against Staphylococcus aureus according to AATCC test method 100-1999. Results obtained show that the treated fabric shows higher antimicrobial activity compared with the untreated fabric. The results depict also that % exhaustion decreases as the pH, temperature and liquor ratio increase. Moreover, the appropriate predictable empirical models were developed using Excel solver function incorporating interaction effects of all variables to predict the % exhaustion and the satisfactory results (R² > 0.98) were obtained.     

Comparison of different reactive organophosphorus flame retardant agents for cotton. Part II: Fabric flame resistant performance and physical properties

N-Methylol dimethylphosphonopropionamide (MDPA) is one of the most commonly used durable flame retardant agents for cotton. In our previous research, we developed a new flame retardant finishing system based on a hydroxy-functional organophosphorus oligomer (HFPO) and bonding agents, such as dimethyloldihydroxyethyleneurea (DMDHEU) and trimethylolmelamine (TMM). In this research, we compared the flame resistant performance as well as physical properties of the cotton fabric treated with these two flame retardant finishing systems. The cotton fabric treated with MDPA/TMM has a higher initial limiting oxygen index (LOI) than that of the fabric treated with HFPO/TMM due to higher nitrogen content in the system. The LOI of the cotton fabric treated with the HFPO and MDPA systems becomes identical when the treated fabric contains equal amount of phosphorus and nitrogen. The MDPA/TMM shows higher laundering durability on cotton than HFPO/TMM system. The fabric treated with HFPO/TMM and MDPA/TMM has low wrinkle resistance and low strength loss whereas the fabric stiffness significantly increases when the TMM concentration is increased.     

In-situ growth of silica nanoparticles on cellulose and application of hierarchical structure in biomimetic hydrophobicity

Monodispersed silica nanoparticles were prepared by a simple two-step method with hydrolysis and condensation. The materials were characterized by dynamic light scattering (DLS), SEM and TEM. Through in-situ growth of silica nanoparticles on cotton fabrics, a dual-scaled surface with nanoscaled roughness of silica and microscaled roughness of cellulose fiber was generated. After the modification of the low surface energy, the wettability of smooth silicon slide, silicon slide with nanoscaled roughness of silica particles, cotton fabric, and cotton fabric with silica particles was evaluated by the tests of the contact angle (CA) and the advancing and receding contact angle (ARCA). The cotton fabric with dual-scaled roughness exhibits a static CA of 149.8° for 4 μL water droplet and a hysteresis contact angle (HCA) of 1.8°. The results of CA and HCA show that microscaled roughness plays a more important role than nanoscaled roughness for the value of CA and HCA. The results in the hydrostatic pressure test and the rain test show the important contribution of nanoscaled roughness for hydrophobicity.     

Synthesis of a novel synergistic flame retardant based on cyclopolysiloxane and its flame retardant coating on cotton fabric

A synergistic flame retardant (silicon, phosphorus and nitrogen) based on cyclic polysiloxane, ammonium salt of tetramethylcyclosiloxyl-piperazin-phosphinic acid (APCTSi) was successfully prepared and firmly bonded to cotton fabric through a chemical grafting method. The chemical structure of APCTSi was characterized by Fourier transform infrared (FTIR) spectroscopy, ¹H and ³¹P nuclear magnetic resonance (¹H NMR and ³¹P NMR). The scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy (SEM–EDX) proved that APCTSi successfully adhered to the surface of cotton fabric and the elements on the surface of cotton fabric were evenly distributed. The flame retardant properties were characterized by limiting oxygen index (LOI), vertical burning test, thermogravimetric (TG) analysis and TG-FTIR. The limiting oxygen index (LOI) can reach 30.9% with a char length of 8.7 cm for the weight gain of APCTSi was 16.2%. The combustion behavior was characterized by cone calorimetry test. The peak heat release rate (pHRR) and total heat release (THR) values of treated cotton fabric decreased by 30% and 48% respectively compared to that of pure cotton fabric. All the results proved that the cotton fabric treated by APCTSi had the flame retardant effect of condensed phase (forming stable char layer) and gas phase (releasing nonflammable gases).

Graphic abstract

     

Immobilization of nZVI particles on cotton fibers for rapid decolorization of organic dyes

Nanoscale zero-valent iron (nZVI) particles have been frequently used to treat pollutants as an excellent reactive nanomaterial in last two decades. However, loading nZVI particles on the substrate with large surface area, easy handling and in particular, production on a large scale is still a problem. Herein, a facile approach was developed for in-situ preparation of nanoscale zero-valent iron (nZVI) particles on cotton fibers at room temperature. The cotton fabric was firstly oxidized to generate carboxylic groups for complexing ferric ions. Then, nZVI particles were immobilized on cotton fabric by reducing agent sodium borohydride. The nZVI immobilized cotton fabric (nZVI@cotton fabric) was thoroughly characterized and could decolorize more than 96% methylene blue and brilliant green within 40 min, respectively. The sorption isotherm study revealed that the reactive sorption of methylene blue on nZVI@cotton fabric fits the Freundlich model. The degradation intermediates of methylene blue were identified by HPLC/MS and possible degradation pathway was proposed. The method of immobilizing nZVI particles on carboxylated cotton fibers may be promising to prepare fibrous, easy handling reactive compounds for environmental remediation.

     

Dynamic and controlled rate thermal analysis of attapulgite

We have investigated the effect of magnesium chloride hexahydrate [MgCl₂·H₂O] as a nondurable finish on the flammability of 100% woven cotton fabric, (plain construction, with a density of 144 g m⁻², the number of yarns 21/10 mm). The laundered bone-dried, massed fabrics were impregnated with suitable concentrations of aqueous solution of the above-mentioned salt, by means of squeeze rolls. They were then dried horizontally in an oven at 110°C for 30 min. The optimum add-on value after the fulfillment of vertical flame spread test to donate flame-retardancy onto cotton fabric was obtained to be in the range of 6.73–8.30 g of the salt per 100 g fabric. Thermogravimetry (TG) of pure cotton, treated cotton and the salt was accomplished, and their TG curves were compared and commented. The results obtained are in favor of the ‘gas dilution theory’, chemical action theory and also in compliance with the ‘free radical theory’. The formation of sal ammoniac was proven by sprinkling concentrated ammonia upon the inflamed treated specimen.     

An electropolymerized Nile Blue sensing film-based nitrite sensor and application in food analysis

This paper reports a poly-Nile Blue (PNB) sensing film based electrochemical sensor and the application in food analysis as a possible alternative for electrochemical detection of nitrite. The PNB-modified electrode in the sensor was prepared by in situ electropolymerization of Nile Blue at a prepolarized glassy carbon (GC) electrode and then characterized by cyclic voltammetry (CV) and pulse voltammetry in phosphate buffer (pH 7.1). Several key operational parameters affecting the electrochemical response of PNB sensing film were examined and optimized, such as polarization time, PNB film thickness and electrolyte pH values. As the electroactive PNB sensing film provides plenty of active sites for anodic oxidation of nitrite, the nitrite sensor exhibited high performance including high sensitivity, low detection limit, simple operation and good stability at the optimized conditions. The nitrite sensor revealed good linear behavior in the concentration range from 5.0 × 10⁻⁷ mol L⁻¹ to 1.0 × 10⁻⁴ mol L⁻¹ for the quantitative analysis of nitrite anion with a limit of detection of 1.0 × 10⁻⁷ mol L⁻¹. Finally, the application in food analysis using sausage as testing samples was investigated and the results were consistent with those obtained by standard spectrophotometric method.