Grain size control of mesoporous silica and formation of bimodal pore structures

The architecture of mesoporous silica was successfully controlled by adjusting the concentrations of a cationic surfactant and ammonia. An excess amount of the surfactant suppressed the grain growth and then induced the formation of small grains with a diameter below 20 nm. Consequently, assembly of the small-sized grains produced a bimodal pore structure consisting of framework mesopores of 2-3 nm and textural mesopores ranging over 10-100 nm.     

Synthesis of ordered mesoporous NiO with crystalline walls and a bimodal pore size distribution

A mesoporous solid with crystalline walls and an ordered pore structure exhibiting a bimodal pore size distribution (3.3 and 11 nm diameter pores) has been synthesized. Previous attempts to synthesize solids with large ordered mesopores by hard templating focused on the preparation of templates with thick walls (the thick walls become the pores in the target materials), something that has proved difficult to achieve. Here the large pores (11 nm) do not depend on the synthesis of a template with thick walls but instead on controlling the microporous bridging between the two sets of mesopores in the KIT-6 template. Such control determines the relative proportion of the two pore sizes. The wall thickness of the 3D cubic NiO mesopore has also been varied. Preliminary magnetic characterization indicates the freezing of uncompensated moments or blocking of superparamagnetism.     

Polyester scaffolds with bimodal pore size distribution for tissue engineering

This paper presents a method for the preparation of porous poly(L-lactide)/poly[(L-lactide)-co-glycolide] scaffolds for tissue engineering. Scaffolds were prepared by a mold pressing-salt leaching technique from structured microparticles. The total porosity was in the range 70-85%. The pore size distribution was bimodal. Large pores, susceptible for osteoblasts growth and proliferation had the dimensions 50-400 microm. Small pores, dedicated to the diffusion of nutrients or/and metabolites of bone forming cells, as well as the products of hydrolysis of polyesters from the walls of the scaffold, had sizes in the range 2 nm-5 microm. The scaffolds had good mechanical strength (compressive modulus equal to 41 MPa and a strength of 1.64 MPa for 74% porosity). Scaffolds were tested in vitro with human osteoblast-like cells (MG-63). It was found that the viability of cells seeded within the scaffolds obtained using the mold pressing-salt leaching technique from structured microparticles was better when compared to cells cultured in scaffolds obtained by traditional methods. After 34 d of culture, cells within the tested scaffolds were organized in a tissue-like structure. Photos of section of macro- and mesoporous PLLA/PLGA scaffold containing 50 wt.-% of PLGA microspheres after 34 d of culture. Dark spots mark MG-63 cells, white areas belong to the scaffold. The specimen was stained with haematoxylin/eosin. Bar = 100 microm.     

High surface area, mesoporous, glassy alumina with a controllable pore size by nanocasting from carbon aerogels

A strategy to synthesize amorphous, mesoporous alumina by nanocasting has been developed, involving carbon aerogel as a hard template and aluminum nitrate solution as an alumina precursor. The alumina generated exhibits small, transparent granules with a 3-6 mm diameter and has inherited the three-dimensional network structure of the carbon template. The mesopore surface area of the alumina can be as high as 365 m2 g(-1), and the pore volume reaches 1.55 cm3 g(-1) after calcination at 600 degrees C in air for 8 h. The pore parameters can be varied within a certain range by variation of the carbon aerogel template and the loading amount of the alumina precursor. At high loadings, the obtained glassy alumina clearly has a bimodal pore size distribution in the mesopore range.     

Rational design of ordered mesoporous carbon with controlled bimodal porosity via dual silica templating route

Combining both nano-replication and nano-imprinting techniques using dual silica templates provides a simple way to synthesize ordered mesoporous carbons with bimodal pore size distributions ( approximately 1.5 nm and approximately 3.5 nm).     

Adsorption of surfactants onto acrylic ester resins with different pore size distribution

In this study, a series of acrylic ester resins with different pore size distribution were prepared successfully by varying the type and the amount of pore-forming agents. In order to inves-tigate the adsorption behavior and mechanism of surfactants on acrylic ester resins, three kinds of surfactants were utilized as adsorbates that were sodium 6-dodecyl benzenesulfonate (6-NaDBS), sodium 1-dodecyl benzene sulfonate (1-NaDBS) and sodium 1-dodecyl sulfonate, respectively. It was observed that the surface area was available in a particular pore size and an appropriate pore size of resins appeared to be more important for the adsorption of surfactants. As compared to commercial acrylic ester resins XAD-7 and HP2MG, 50# and 38# resins exhibited more excellent adsorption properties toward 1-NaDBS and 6-NaDBS. The experimental equilibrium data were fitted to the Langmuir, and double-Langmuir models. Two models provided very good fittings for all resins over the temperature range studied. The investigation indicated that electrostatic attraction and hydrogen bond between resins and surfactants were the main forces and had an obvious effect on adsorption proc-ess.     

Synthesis of FDU-1 silica with narrow pore size distribution and tailorable pore entrance size in the presence of sodium chloride

Ordered silicas with large (9-15 nm), uniform, cagelike mesopores were synthesized under acidic aqueous conditions from tetraethyl orthosilicate in the presence of sodium chloride using poly(ethylene oxide)-poly(butylene oxide)-poly(ethylene oxide) triblock copolymer B50-6600 (EO39BO47EO39, Dow Chemicals) as a supramolecular template. Except for the use of NaCl in our case, the synthesis mixture composition was the same as that originally reported by Zhao et al. for the synthesis of FDU-1 silica, which was later shown to exhibit a cubic close-packed (Fm3m) structure with stacking faults related to the occurrence of hexagonal close-packed stacking sequences. The copolymer-templated silicas were formed at room temperature and in most cases were subjected to the hydrothermal treatment at 373 or 393 K. The calcined materials were characterized using small-angle X-ray scattering (SAXS) and nitrogen and argon adsorption at 77 K. SAXS patterns were generally similar to those reported for FDU-1 silica, indicating the cubic close-packed (Fm3m) structure, but the presence of stacking faults characteristic of a hexagonal close-packed structure cannot be precluded. The addition of the salt was found to significantly narrow the pore size distributions and to improve the uniformity of entrances to the cagelike mesopores, whereas the pore diameter, specific surface area, and pore volume were similar (in most cases slightly lower) to those for FDU-1 silicas obtained in the absence of NaCl. The materials synthesized in the presence of NaCl also appeared to have better resolved SAXS patterns. The feasibility of tailoring the pore cage diameter (from approximately 9.5 to 14.5 nm) and pore entrance diameter (from below 4 to approximately 8 nm) simply by adjusting the hydrothermal treatment temperature and time was demonstrated, indicating that these simple and convenient ways of structural design of cagelike mesopores are operative in the case of syntheses in the presence of inorganic salts.     

Alkyl-glycoside surfactants in the synthesis of mesoporous silica films

Alkyl glycosides were used as templating surfactants in the sol–gel processing of thin silica films. The sols were made from a prehydrolyzed silicate solution with the addition of a glucoside or a maltoside surfactant. The sol–gel–xerogel transitions and the silica–sugar interactions were studied by IR ATR spectroscopy. The siloxane condensation rate in the silica/glycoside sol was considerably reduced compared to a pure silica system due to hydrogen bonding interactions between the silanols and the sugar head groups. Thin films were deposited on silicon wafers and characterized by IR transmission, X-ray diffraction and TEM analysis. The size of the sugar head group had a large influence on the type of the mesophases formed. The use of the glucoside surfactant only resulted in temperature unstable lamellar phases, whereas the maltosides at low concentrations assembled in curved mesophases that were stable to template removal by extraction or calcination.     

Synthesis of mesoporous silica materials with ascorbic acid as template via sol-gel process

Mesoporous silica materials with pore diameters of 2-5 nm have been prepared using ascorbic acid as a nonsurfactant template or pore-forming agent in HCl-catalyzed sol-gel reactions of tetraethylorthosilicate,followed by removing the ascorbic acid compound by extraction with ethanol.Characterization results from nitrogen sorption isotherm,powder X-ray diffraction and transmission electron microscopy indicate that the materials have large specific surface areas (e.g.1000 m2/g) and pore volumes (e.g.0.8 cm3/g).The rnesoporosity is arisen from interconnecting disordered wormlike channels and pores with relatively broad size distributions.As the ascorbic acid concentration is increased,the pore diameters and pore volumes of the materials increase.     

Remarkable effect of pore size on the catalytic activity of mesoporous silica for the acetalization of cyclohexanone with methanol

The catalytic activity of mesoporous silica (MCM-41) for the acetalization of cyclohexanone shows a volcano-shaped dependence on the pore diameter. The diameter of the cyclohexanone molecule is ca. 0.75 nm, while its acetalization with methanol was well accelerated on MCM-41 with a pore diameter of approximately 1.9 nm, and smaller or larger pores were not suitable for the catalysis. The catalytic activity was independent of the Al concentration.     

Large-pore mesoporous SBA-15 silica particles with submicrometer size as stationary phases for high-speed CEC separation

A new mesoporous sphere-like SBA-15 silica was synthesized and evaluated in terms of its suitability as stationary phases for CEC. The unique and attractive properties of the silica particle are its submicrometer particle size of 400 nm and highly ordered cylindrical mesopores with uniform pore size of 12 nm running along the same direction. The bare silica particles with submicrometer size have been successfully employed for the normal-phase electrochromatographic separation of polar compounds with high efficiency (e.g., 210,000 for thiourea), which is matched well with its submicrometer particle size. The Van Deemeter plot showed the hindrance to mass transfer because of the existence of pore structure. The lowest plate height of 2.0 microm was obtained at the linear velocity of 1.1 mm/s. On the other hand, because of the relatively high linear velocity (e.g., 4.0 mm/s) can be generated, high-speed separation of neutral compounds, anilines, and basic pharmaceuticals in CEC with C18-modified SBA-15 silica as stationary phases was achieved within 36, 60, and 34 s, respectively.     

Metallic nickel supported on mesoporous silica as catalyst for hydrodeoxygenation: effect of pore size and structure

Catalytic hydrodeoxygenation (HDO) of anisole, a methoxy-rich lignin-derived bio-oil model compound, was carried out over a series of Ni-containing (5, 10, 20, and 30 wt%) catalysts with commercial silica and ordered mesoporous silica SBA-15 as support. Both supports and catalysts were characterized by N₂ adsorption–desorption isotherms, X-ray diffraction, CO chemisorption, and transmission electron microscopy (TEM). Catalytic reaction was performed at 250 °C and 10 bar H₂ pressure. Depending on the catalyst support used and the content of active metal, the catalytic activity and product distribution changed drastically. Increase of the nickel loading resulted in increased anisole conversion and C₆ hydrocarbon (benzene and cyclohexane) yield. However, loading more Ni than 20 wt% resulted in a decrease of both conversion and C₆ yield due to agglomeration of Ni particles. In addition, Ni/SBA-15 samples exhibited much stronger catalytic activity and selectivity toward C₆ hydrocarbon products compared with Ni/silica catalysts. The differences in catalytic activity among these catalysts can be attributed to the effect of the pore size and pore structure of mesoporous SBA-15. SBA-15 can accommodate more Ni species inside channels than conventional silica due to its high pore volume with uniform pore structure, leading to high HDO catalytic activity.     

Nonionic fluorinated-hydrogenated surfactants for the design of mesoporous silica materials

We have investigated the influence of the ratio between the volume of the hydrophilic head ( V A) and the volume of the hydrophobic part ( V B) of the surfactant on the mesopore ordering. To understand the difference of behavior we have performed a complete study dealing with fluorinated [R m (F)(EO) n ] and hydrogenated [R m (H)(EO) n ] surfactants. Their mixtures have also been taken into account. Here only the phase diagrams and the structural parameters of the liquid crystal phases of the mixed systems are reported. We have shown that the mutual or partial miscibility of the fluorinated and the hydrogenated surfactants depends on the number of oxyethylene units of each surfactant. To follow, various systems were used for the preparation of silica mesoporous materials via a cooperative templating mechanism (CTM). Results clearly reveal that V A/ V B ratios in the range between 0.95 and 1.78 lead to the formation of well-ordered mesostructures. Wormhole-like structures are obtained for higher or lower values. Moreover, results show that from the V A/ V B point of view, polyoxyethylene fluoroalkyl ether surfactants behave like their hydrogenated analogues.     

Synthesis of novel mesoporous silica spheres with starburst pore canal structure

Novel spherical mesoporous silica materials with uniform diameters and starburst mesopore structures were synthesized by a simple one-step procedure with ethanol as the co-solvent in dilute aqueous solution and their formation mechanism was proposed. The arrangement of the pore canal and the diameter of the sphere could be tailored by altering the concentration of ethanol.     

The role of pore size and structure on the thermal stability of gold nanoparticles within mesoporous silica

Highly dispersed gold particles (<2 nm) were synthesized within the pores of mesoporous silica with pore sizes ranging from 2.2 to 6.5 nm and different pore structures (2D-hexagonal, 3D-hexagonal, and cubic). The catalysts were reduced in flowing H2 at 200 degrees C and then used for CO oxidation at temperatures ranging from 25 to 400 degrees C. The objective of this study was to investigate the role of pore size and structure in controlling the thermal sintering of Au nanoparticles. Our study shows that sintering of Au particles is dependent on pore size, pore wall thickness (strength of pores), and pore connectivity. A combination of high-resolution TEM/STEM and SEM was used to measure the particle size distribution and to determine whether the Au particles were located within the pores or had migrated to the external silica surface.     

Tailoring pore size and pore size distribution of kidney dialysis hollow fiber membranes via dual-bath coagulation approach

Polyethersulfone (PES) hollow fiber membranes for kidney dialysis application were prepared by the dry-jet wet-spinning method. A dual-coagulation bath technology was first time employed for fabricating the kidney dialysis membranes with a tight inner skin and loose outer supporting layer structure. A weak coagulant isopropanol (IPA) was served as the first external coagulation bath, while water as the second bath. Experiments demonstrate their advantages of better controlling both inner and outer skin morphology. The as-spun fibers have a higher mean effective pore size (μ_p), pure water permeation flux (PWP) and molecular weight cut-off (MWCO) with an increase in N-methyl-2-pyrrolidone (NMP) percentage in bore fluid (i.e., internal coagulant). After being treated in 8000 ppm NaOCl solution for 1 day, fibers show larger pore sizes and porosity in both inner and outer surfaces, and thinner inner and outer layers than their as-spun counterparts. Among them, the bleached fibers spun with 50 wt.% NMP in bore fluid have the MWCO (43 kDa) and PWP (40 × 10⁻⁵ L m⁻² Pa⁻¹ h⁻¹) suitable for kidney dialysis application. Based on SEM observations and solute rejection performance, the further heat treated fibers in an aqueous solution is found to be an effective way to fine tune membranes morphology and MWCO for kidney dialysis application. The solute rejection performance data of the hollow fiber membranes spun with 55 wt.% NMP in bore fluid after heat treated at 90 °C in water for 2 h were found to be very appropriate for the kidney dialysis application.     

Preparation of mesoporous cadmium sulfide nanoparticles with moderate pore size

The preparation of cadmium sulfide nanoparticles that have a moderate pore size is reported. This preparation method involves a hydrothermal process that produces a precursor mixture and a following acid treatment of the precursor to get the porous material. The majority of the particles have a pore size close to 20 nm, which complements and fills in the gap between the existing cadmium sulfide materials, which usually have a pore size either less than 10 nm or are well above 100 nm.     

Fabrication and characterization of hexagonal mesoporous silica monolith via post-synthesized hydrothermal process

Large-sized, optical transparent mesostructured Brij 56/silica monolith has been fabricated using a lyotropic liquid crystal of Brij 56 (C₁₆EO₁₀) as a template and TMOS as a silica source, combined with a optimizing sol-gel process and a hydrothermal aging process. By programmed temperature drying and calcinations, translucent mesoporous silica monolith with two-dimensional hexagonal structure (P6mm) has bee obtained. The ordered mesoporous silica monoliths have been characterized by small-angle X-ray diffraction, transmission electron microscopy (TEM), and nitrogen adsorption, which shows that the materials have a highly ordered two-dimensional hexagonal mesostructure with the high specific surface area of 837 m² · g⁻¹ and narrow pore distribution with a mean BJH pore diameter of 2.73 nm. Based on calculations and differential scanning calorimetry and thermogravimetric analyses, the action mechanism of the hydrothermal aging process has been proposed: the 100°C hydrothermal conditions and autogenous 2.3 atm pressure promote the condensation and dehydration of silanol groups, with the result that cross-linking degree, the flaws and moisture content in gels are reduced notably. Those processes guarantee the integrity of gels in the following drying process.