An experimental investigation on flow structures of confined and unconfined impinging air jets

The flow characteristics of both confined and unconfined air jets, impinging normally onto a flat plate have been experimentally investigated. The mean and turbulence velocities, and surface pressures were measured for Reynolds numbers ranging from 30,000 to 50,000 and the nozzle-to-plate spacings in range of 0.2–6. Smoke-wire technique is used to visualize the flow behavior. The effects of Reynolds number, nozzle-to-plate spacing and flow confinement on the flow structure are reported. In the case of confined jet, subatmospheric regions occur on both impingement and confinement surfaces at nozzle-to-plate spacings up to 2 for all Reynolds numbers in consideration and they lie up to nearly the same radial location at both surfaces. However, there is no evidence of the subatmospheric region in unconfined jet. It is concluded that there exists a linkage among the subatmospheric region, turbulence intensity and the peaks in heat transfer coefficients for low spacings in impinging jets.     

Dynamics of heavy particles in two swirling jets

We report flow visualisations and laser Doppler anemometry (LDA) velocity measurements in the near field of two swirling jets. The Reynolds number based on jet diameter and bulk velocity at the nozzle exit is 1.4 × 10⁵. In the first jet, a small recirculation region is formed around the jet axis, while, in the second, the streamwise velocity remains positive and overshoots near the jet centre. In both cases, flow visualisations show that the vortex core of the jets is depleted of seeding particles. By using time-averaged distributions of the streamwise and tangential velocities measured at the nozzle outlet, the dynamics of the particles is simulated, by integrating their simplified equations of motion. The particles trajectory thus computed agrees well with that observed in the flow visualisations. Although the turbulence intensity is substantially different in the core of the two jets, its effect on the seeding concentration is localised near the edge of the core.     

Separated flow structures around a cylindrical obstacle in a narrow channel

A detailed experimental study is performed on the separated flow structures around a low aspect-ratio circular cylinder (pin-fin) in a practical configuration of liquid cooling channel. Distinctive features of the present arrangement are the confinement of the cylinder at both ends, water flow at low Reynolds numbers (Re = 800, 1800, 2800), very high core flow turbulence and undeveloped boundary layers at the position of the obstacle. The horseshoe vortex system at the junctions between the cylinder and the confining walls and the near wake region behind the obstacle are deeply investigated by means of Particle Image Velocimetry (PIV). Upstream of the cylinder, the horseshoe vortex system turns out to be perturbed by vorticity bursts from the incoming boundary layers, leading to aperiodical vortex oscillations at Re = 800 or to break-away and secondary vorticity eruptions at the higher Reynolds numbers. The flow structures in the near wake show a complex three-dimensional behaviour associated with a peculiar mechanism of spanwise mass transport. High levels of free-stream turbulence trigger an early instabilization of the shear layers and strong Bloor–Gerrard vortices are observed even at Re = 800. Coalescence of these vortices and intense spanwise flow inhibit the alternate primary vortex shedding for time periods whose length and frequency increase as the Reynolds number is reduced. The inhibition of alternate vortex shedding for long time periods is finally related to the very large wake characteristic lengths and to the low velocity fluctuations observed especially at the lowest Reynolds number.     

Effect of bubbles on the turbulence near the exit of a liquid jet

The objective of this paper is to examine the effect of bubbles on the turbulence levels of a water jet. Simultaneous measurements of the axial and radial velocity components were taken in a bubbly jet with a Laser Doppler Velocimeter (LDV) and then compared to the velocities of a single phase jet at the same liquid flow rate. Mean bubble diameters ranged from 0.6 to 2 mm and the void fractions were up to about 20%. The liquid Reynolds numbers were from 5,000 to 10,000 approximately. The measurements extended to from an axial distance of 4–12 cm. It was observed that bubbles did not affect significantly the average velocity profiles in the jet. However bubbles increased the turbulence intensities in the core of the jet near the jet exit. The increase in turbulence intensities was more pronounced at lower Reynolds numbers and at higher void fractions.     

One-group interfacial area transport equation and its sink and source terms in narrow rectangular channel

The characteristics of two-phase flow in a narrow rectangular channel are expected to be different from those in other channel geometries, because of the significant restriction of the bubble shape which, consequently, may affect the heat removal by boiling under various operating conditions. The objective of this study is to develop an interfacial area transport equation with the sink and source terms being properly modeled for the gas–liquid two-phase flow in a narrow rectangular channel. By taking into account the crushed characteristics of the bubbles a new one-group interfacial area transport equation was derived for the two-phase flow in a narrow rectangular channel. The random collisions between bubbles and the impacts of turbulent eddies with bubbles were modeled for the bubble coalescence and breakup respectively in the two-phase flow in a narrow rectangular channel. The newly-developed one-group interfacial area transport equation with the derived sink and source terms was evaluated by using the area-averaged flow parameters of vertical upwardly-moving adiabatic air–water two-phase flows measured in a narrow rectangular channel with the gap of 0.993 mm and the width of 40.0 mm. The flow conditions of the data set covered spherical bubbly, crushed pancake bubbly, crushed cap-bubbly and crushed slug flow regimes and their superficial liquid velocity and the void fraction ranged from 0.214 m/s to 2.08 m/s and from 3.92% to 42.6%, respectively. Good agreement with the average relative deviation of 9.98% was obtained between the predicted and measured interfacial area concentrations in this study.     

The flow field around a micropillar confined in a microchannel

The flow field over a low aspect ratio (AR) circular pillar (L/D = 1.5) in a microchannel was studied experimentally. Microparticle image velocimetry (μPIV) was employed to quantify flow parameters such as flow field, spanwise vorticity, and turbulent kinetic energy (TKE) in the microchannel. Flow regimes of cylinder-diameter-based Reynolds number at 100 ⩽ Re_D ⩽ 700 (i.e., steady, transition from quasi-steady to unsteady, and unsteady flow) were elucidated at the microscale. In addition, active flow control (AFC), via a steady control jet (issued from the pillar itself in the downstream direction), was implemented to induce favorable disturbances to the flow in order to alter the flow field, promote turbulence, and increase mixing. Together with passive flow control (i.e., a circular pillar), turbulent kinetic energy was significantly increased in a controllable manner throughout the flow field.     

Particle image velocimetry investigation on mixing enhancement of non-circular sharp edge nozzles

An experimental study using Particle Image Velocimetry (PIV) on free jets issuing from different orifice plate (OP) nozzles is reported. Mean velocity, turbulence intensity and higher order profiles relevant for large and small scale mixing are considered in the near field and interaction zone (0 < X/D < 20). This is done to determine mixing enhancement due to rectangular, squared, elliptic and triangular nozzles in comparison to circular nozzle results in two orthogonal planes. The effect of Reynolds number on the differences among the nozzle shapes is also considered by performing measurements just after laminar–turbulent transition (Re = 8000) and in the fully turbulent regime (Re = 35,000). The results at low Reynolds number show two classes of jets, i.e. at one side, those closer to axial-symmetric conditions, as circular, square and triangular jets, whereas on the other side those with elongated nozzles as rectangular and elliptic. The reason for the different behavior of the latter is connected to the phenomenon of axis-switching which allows a rearrangement of turbulence over the different velocity components and directions. However, for the highest Reynolds number investigated, all nozzles show similar behavior especially in the jet far field (X/D > 10), thus suggesting a significant Reynolds number dependence of the results.     

Experimental study of parallel and inclined turbulent wall jets

An experimental study of the flow field in a two-dimensional wall jet has been conducted. All measurements were carried out using hot-wire anemometry. The experimental facility has a rectangular slot nozzle of high aspect ratio l/b = 100 (where l and b are the length and height slot, respectively). Mean velocities and Reynolds stresses were determined with three nozzle Reynolds numbers (Re = 1 × 10⁴, 2 × 10⁴ and 3 × 10⁴) and four different inclination angles between the wall and the flow velocity at the nozzle (β = 0°, 10°, 20° and 30°). Results indicate that all wall jets are self-preserving in the developed region. Normal to the wall two regions can be identified: one similar to a plane free jet and the other similar to a boundary layer. Downstream the interaction between these two regions creates a mixed or third region. The logarithmic region increases with the distance from the nozzle and with the Reynolds number. For the inclined wall jet, the spreading rate expressed in terms of jet half-width or maximum velocity decay with respect to the streamwise distance, asymptotes to a linear law. The streamwise locations where the jet becomes self-similar are farther from the exit than in parallel wall jet. The slope of both half-width and maximum velocity decay in the developed region are affected by both wall jet inclination angle and nozzle exit Reynolds number.     

Adverse pressure gradient turbulent flows over rough walls

An experimental study of a fully developed turbulent channel flow and an adverse pressure gradient (APG) turbulent channel flow over smooth and rough walls has been performed using a particle image velocimetry (PIV) technique. The rough walls comprised two-dimensional square ribs of nominal height, k = 3 mm and pitch, p = 2k, 4k and 8k. It was observed that rib roughness enhanced the drag characteristics, and the degree of enhancement increased with increasing pitch. Similarly, rib roughness significantly increased the level of turbulence production, Reynolds stresses and wall-normal transport of turbulence kinetic energy and Reynolds shear stress well beyond the roughness sublayer. On the contrary, the distributions of the eddy viscosity, mixing length and streamwise transport of turbulence kinetic energy and Reynolds shear stress were reduced by wall roughness, especially in the outer layer. Adverse pressure gradient produced a further reduction in the mean velocity (in comparison to the results obtained in the parallel section) but increased the wall-normal extent across which the mean flow above the ribs is spatially inhomogeneous in the streamwise direction. APG also reinforced wall roughness in augmenting the equivalent sand grain roughness height. The combination of wall roughness and APG significantly increased turbulence production and Reynolds stresses except in the immediate vicinity of the rough walls. The transport velocities of the turbulence kinetic energy and Reynolds shear stress were also augmented by APG across most part of the rough-wall boundary layer. Further, APG enhanced the distributions of the eddy viscosity across most of the boundary layer but reduced the mixing length outside the roughness sublayer.     

Hydraulic characterization of high temperature hydrocarbon liquid jets

An experimental study has been conducted to investigate the hydraulic characteristics of a plain orifice nozzle issuing pressurized high-temperature liquid hydrocarbon, in order to simulate injection of aviation fuel after being used as coolant in an active cooling system in a hypersonic flight vehicle. The fuel was heated to 553 K (280°C) using an induction heater, at an upstream pressure of up to 1.0 MPa, and injected to atmospheric pressure conditions through a sharp-edged orifice of diameter 0.7 mm and length 4.3 mm. It has been observed that the isothermal lines on the plane of the mass flow rate versus the square root of the pressure drop (ΔP) were clearly affected by increased fuel temperatures, and the discharge coefficient (C_d) decreased sharply with increasing fuel injection temperature (T_inj) above the fuel boiling point of 460 K. The Reynolds number (Re) for three ΔPs with respect to T_inj reached maxima and then began to decrease as T_inj increased for each ΔP case, and the fuel temperature of maximum Re at a given pressure condition increased as ΔP increased. The effects of cavitation on the hydraulic characteristics of the high temperature fuel were explored by representing C_d with respect to three cavitation numbers and dissipation efficiency. The behaviors of C_d showed a clear dependency on cavitation number, and all of the results collapsed to a single curve, regardless of ΔP. In addition, the curve indicated that the C_d characteristics was divided into non-cavitating and cavitating regions by the critical cavitation numbers near the fuel boiling point, and a sharp decrease in C_d was found to be typical in the cavitating region. The relationship between C_d and Re showed that when T_inj exceeded the boiling point the high temperature liquid jets experienced a sharp decrease in C_d at a determined Reynolds number, due to the collapse of the mass flow rate induced by the choked cavitaiton.     

Experimental investigation of turbulence modulation in particle-laden coaxial jets by Phase Doppler Anemometry

The effect of solid particles on the flow characteristics of axisymmetric turbulent coaxial jets for two flow conditions was studied. Simultaneous measurements of size and velocity distributions of continuous and dispersed phases in a two-phase flow are presented using a Phase Doppler Anemometry (PDA) technique. Spherical glass particles with a particle diameter range from 102 to 212 μm were used in this two-phase flow, the experimental results indicate a significant influence of the solid particles and the Re on the flow characteristics. The data show that the gas phase has lower mean velocity in the near-injector region and a higher mean velocity at the developed region. Near the injector at low Reynolds number (Re = 2839) the presence of the particles dampens the gas-phase turbulence, while at higher Reynolds number (Re = 11 893) the gas-phase turbulence and the velocity fluctuation of particle-laden jets are increased. The particle velocity at higher Reynolds number (Re = 11 893) and is lower at lower Reynolds number (Re = 2839). The slip velocity between particles and gas phase existed over the flow domain was examined. More importantly, the present experiment results suggest that, consideration of the gas characteristic length scales is insufficient to predict gas-phase turbulence modulation in gas-particle flows.     

Turbulent flow structure and bubble distribution in an axisymmetric nonisothermal impinging gas-liquid jet

The flow structure of a bubbly impinging jet in the presence of heat transfer between the two-phase flow and the surface is numerically investigated on the basis of the Eulerian approach. The model uses the system of Reynolds-averaged Navier–Stokes equations in the axisymmetric approximation written with account for the inverse effect of the bubbles on the average and fluctuating flow parameters. The influence of the gas volumetric flow rate ratio and the dimensions of the bubbles on the flow structure in a gas-liquid impinging jet is studied, In the presence of gas bubbles the liquid velocity is higher than the corresponding value in the single-phase flow. A considerable, more than twofold, anisotropy between the axial and radial turbulent fluctuations in the gas-liquid impinging jet is shown to exist. An addition of air bubbles leads to a considerable growth in the liquid velocity fluctuations in the two-phase flow (up to 50% compared with the single-fluid liquid impinging jet). An increase in the disperse phase dimensions leads to intensification of turbulence of the liquid.     

Comparison of flow structures in the downstream region of a cylinder and sphere

An experimental investigation of flow structures downstream of a circular cylinder and sphere immersed in a free-stream flow is performed for Re = 5000 and 10,000 using qualitative and quantitative flow visualization techniques. The obtained results are presented in terms of time-averaged velocity vectors, patterns of streamlines, vorticity, Reynolds stress correlations and turbulent kinetic energy distributions. Flow data reveal that the size of wake flow region, the location of singular and double points, the peak values of turbulence quantities, such as Reynolds stress correlations, vorticity fluctuations and turbulent kinetic energy vary as a function of models’ geometry and Reynolds Numbers. The concentration of small scale vortices is more dominant in the wake of the sphere than that of the cylinder. The maximum value of turbulent kinetic energy (TKE) occurs close to the saddle point for the cylinder case while two maximum values of TKE occur along shear layers for the sphere one because of the 3-D flow behavior.     

Comparison of flow structures in the downstream region of a cylinder and sphere

An experimental investigation of flow structures downstream of a circular cylinder and sphere immersed in a free-stream flow is performed for Re = 5000 and 10,000 using qualitative and quantitative flow visualization techniques. The obtained results are presented in terms of time-averaged velocity vectors, patterns of streamlines, vorticity, Reynolds stress correlations and turbulent kinetic energy distributions. Flow data reveal that the size of wake flow region, the location of singular and double points, the peak values of turbulence quantities, such as Reynolds stress correlations, vorticity fluctuations and turbulent kinetic energy vary as a function of models’ geometry and Reynolds Numbers. The concentration of small scale vortices is more dominant in the wake of the sphere than that of the cylinder. The maximum value of turbulent kinetic energy (TKE) occurs close to the saddle point for the cylinder case while two maximum values of TKE occur along shear layers for the sphere one because of the 3-D flow behavior.     

The effects of freestream turbulence on the drag coefficient of a sphere

The effects of freestream turbulence intensity and integral length scale as freestream turbulent parameters on the drag coefficient of a sphere were experimentally investigated in a closed circuit wind tunnel. The Reynolds number, Re = Ud/ν, was varied from 2.2 × 10⁴ to 8 × 10⁴ by using spheres with diameter d of 20, 51 and 102 mm in addition to altering the freestream velocity, U. The freestream turbulence intensity Tu and flow integral length scale Λ were manipulated by the utilization of orifice perforated plates. The proper combination of orifice perforated plate hole diameter, sphere size, and sphere location along the center line of the wind tunnel enabled the independent alterations of turbulence intensity and relative integral length scale (Λ/d) from 1.8% to 10.7% and from 0.1 to 2.6, respectively, at each studied Reynolds number. Results show that over the range of conditions studied, the drag always decreases with increasing Tu and, the critical Reynolds number at which the drag coefficient is dramatically reduced is decreased by increasing Tu. Most interestingly, the drag at any particular Re and Tu may be significantly lowered by reducing Λ/d; this is particularly the case at high Re and Tu.     

A novel probe design to study wetting front kinematics during forced convective quenching

The kinematics of the wetting front, i.e., the loci of the boundary between stable vapor film and the presence of bubbles, during quenching operations largely determines the evolution of the microstructural and displacement fields which, in turn, control the properties of the quenched product. Thus, it is important to develop techniques that allow its precise characterization. To this end, a novel probe design (conical-end cylinder) was coupled with an experimental set-up that guarantees fully developed flow to study wetting front kinematics during forced convective quenching of AISI 304 stainless steel probes in water at 60 °C, flowing at 0.20 and 0.60 m/s. Conventional probes (flat-end cylinder) were also quenched for comparison.The wetting front was not symmetric when flat-end cylindrical probes were quenched, even for fully developed flow and relatively low values of quenchant velocity. Computer simulation of the vorticity field near the probe base (considering an isothermal system at ambient temperature) showed that there is a significant vorticity gradient in that region which may favour the chaotic collapse of the vapor film. In contrast, a similar calculation did not show any noticeable vorticity gradient for the conical-end cylindrical probe even at high quenchant velocities. The conical-end cylindrical probe and a fully developed flow ensured that the vapor film collapsed uniformly around the probe due to the fact that the formation of the wetting front was concentrated, initially, at the probe tip. This condition permits a constant advance of the wetting front and a stable transition between boiling regimes, facilitating the study of the kinematics of the wetting front.For the experimental conditions studied the following parameters were derived: (1) wetting front velocity, (2) nucleate boiling length, (3) duration of the nucleate boiling stage and (4) width of the vapor film. The duration of the nucleate boiling stage could be estimated using existing equations, obtaining results that are comparable to the experimentally determined values.For the experimental conditions studied the different boiling regimes and its transitions could be precisely defined along the surface heat flux history curve during quenching, resulting in six different zones.     

The effect of sidewalls on rectangular jets

An experimental study is presented regarding the influence of sidewalls on the turbulent free jet flow issuing from a smoothly contracting rectangular nozzle of aspect ratio 15. “Sidewalls” are two parallel plates, flush with each of the slots’ short sides, practically establishing bounding walls extending the nozzle sidewalls in the downstream direction. Measurements of the streamwise and lateral velocity mean and turbulent characteristics have been accomplished, with an x-sensor hot wire anemometer, up to an axial distance of 35 nozzle widths, for jets with identical inlet conditions with and without sidewalls. Centreline measurements for both configurations have been collected for three Reynolds numbers, Re_D = 10,000, 20,000 and 30,000. For Re_D = 20,000 measurements in the transverse direction were collected at 13 different downstream locations in the range, x = 0–35 nozzle widths, and in the spanwise direction at three different downstream locations, x = 2, 6 and 25 nozzle widths.Results indicate that, the two jet configurations (with and without sidewalls) produce statistically different flow fields. Sidewalls do not lead to the production of a 2D flow field as undulations in the spanwise mean velocity distribution indicate. They do increase the two-dimensionality of the jet increasing the longevity of 2D spanwise rollers structures formed in the initial stages of entrainment, which are responsible for the convection of longitudinal momentum towards the outer field, establishing larger streamwise mean velocities at the jet edges. In the near field, up to 25 nozzle widths, lower outward lateral velocities in the presence of the sidewalls are held responsible for the decrease of turbulent terms including rms of velocity fluctuations and Reynolds stresses. Skewness factors increase monotonically across the shear layers from negative values to positive forming sharp peaks at the outer edges of the jet, illustrative of the presence of well defined 2D roller structures in the jet with sidewalls.     

Heat transfer due to impinging co-axial jets and the jets’ fluid flow characteristics

This investigation had multiple goals. One goal was to obtain definitive information about the heat transfer characteristics of co-axial impinging jets, and this was achieved by measurements of the stagnation-point, surface-distribution and average heat transfer coefficients. These results are parameterized by the Reynolds number Re which ranged from 5000 to 25,000, the dimensionless separation distance between the jet exit and the impingement plate H/D (4–12), and the ratio of the inner diameters of the inner and outer pipes d/D (0–0.55). The d/D = 0 case corresponds to a single circular jet. The other major goal of this work was to quantify the velocity field of co-axial free jets (impingement plate removed). The velocity-field study included both measurements of the mean velocity and the turbulence intensity.It was found that the variation of the stagnation-point heat transfer coefficient with d/D attained a maximum at d/D = 0.55. Furthermore, the variation of the local heat transfer coefficient across the impingement surface was more peaked for d/D = 0 and became flatter with decreasing d/D. This suggests that for cooling a broad expanse of surface, co-axial jets of high d/D are preferable. On the other hand, for localized cooling, the single jet (d/D = 0) performed the best. In general, for a given Reynolds number, a co-axial jet yields higher heat transfer coefficients than a single jet. Off-axis velocity peaks were encountered for the jets with d/D = 0.105. The measurements of turbulence intensity yielded values as high as 18%.     

Vaporization of a liquid hexanes jet in cross flow

The vaporization characteristics of a liquid hexanes jet in a lab-scale test section with a plain orifice-type injector were experimentally investigated. The experimental measurements were carried out on the basis of the infrared laser extinction method using two He–Ne lasers (one at 632.8 nm and the other at 3.39 μm). The momentum flux ratio (q_F/A) was varied from 20 to 60 over 20 steps, and the supplying air temperature (T_A) was changed from 20 to 260 °C over 120 steps. The objectives of the current study were to assess the vaporization characteristics of a liquid hexanes jet and to derive a correlation between flow conditions and hexanes vapor concentration in a jet-in-crossflow configuration. From the results of the experimental measurement, it was concluded that hexanes vapor concentration increased with the increase of the momentum flux ratio and the supplying air temperature. An experimental correlation between flow conditions and hexanes vapor concentration (Z_F) was proposed as a function of the normalized horizontal distance (x/d_o), the supplying air temperature (T_A), the momentum flux ratio (q_F/A), the fuel jet Reynolds number (Re_F), and the fuel jet Weber number (We_F).     

Local gas and liquid phase velocity measurement in a miniature stirred vessel using PIV combined with a new image processing algorithm

A method which combines standard two-dimensional particle image velocimetry (PIV) with a new image processing algorithm has been developed to measure the average local gas bubble velocities, as well as the local velocities of the liquid phase, within small stirred vessel reactors. The technique was applied to measurements in a gas–liquid high throughput experimentation (HTE) vessel of 45 mm diameter, but it is equally suited to measurements in larger scale reactors. For the measurement of liquid velocities, 3 μm latex seeding particles were used. For gas velocity measurements, a separate experiment was conducted which involved doping the liquid phase with fluorescent Rhodamine dye to allow the gas–liquid interfaces to be identified. The analysis of raw PIV images enabled the detection of bubbles within the laser plane, their differentiation from obscuring bubbles in front of the laser plane, and their use in lieu of tracer particles for gas velocity analysis using cross-correlation methods. The accuracy of the technique was verified by measuring the velocity of a bubble rising in a vertical glass column. The new method enabled detailed velocity fields of both phases to be obtained in an air–water system. The overall flow patterns obtained showed a good qualitative agreement with previous work in large scale vessels. The downward liquid velocities above the impeller were greatly reduced by the addition of the gas, and significant differences between the flow patterns of the two-phases were observed.