Curing characteristics of carboxyl functionalized glucose resin and epoxy resin

The curing characteristics of carboxylic functionalized glucose resin (glucose maleic acid ester vinyl resin: GMAEV) and epoxy resin have been studied using DSC and FTIR methods. Exothermic reactions attributed to esterification and etherification reactions of the hydroxyl and carboxyl functionalities of GMAEV with the epoxy groups were identified. Exothermic reactions showed very different patterns according to the degree of carboxyl group substituent of GMAEV. The results showed that esterification reaction occurs in the early stage of cure and then etherification followed after completion of the esterification. A cured matrix containing epoxy resin and 50 wt.% of GMAEV was prepared and characterized. The cured matrix showed thermal stability up to 300 °C. The average glass transition temperature and storage modulus of the matrix were as high as 95 °C and 2700 MPa, respectively. The cured matrix of epoxy resin and GMAEV with higher degree of carboxyl group was found to have a lower density due to the formation of bulky groups in the crosslinks.     

Synthesis of a novel epoxy resin containing naphthalene moiety and properties of its cured polymer with phenol novolac

A new epoxy resin (Bis-ENA) containing naphthalene structure linked with a 1,4-bis(isopropylidene)phenylene was synthesized and was confirmed by elemental analysis, infrared spectroscopy, and ¹H nuclear magnetic resonance spectroscopy. To estimate the effect of naphthalene moiety on the cured polymer, an epoxy resin (Bis-EP) having phenyl moiety was synthesized, and curing behaviors of Bis-ENA and Bis-EP with phenol novolac were evaluated by differential scanning calorimetry. The incorporation of naphthalene structure into the resin backbone increased the curing temperature and reduced the curing reactivity. Thermal properties of the cured polymers obtained from Bis-ENA and Bis-EP with phenol novolac were examined by thermomechanical analysis and dynamic mechanical analysis. Mechanical properties and moisture resistance were evaluated by flexural strength, flexural modulus, and moisture absorption measurements. The cured polymer obtained from Bis-ENA showed higher glass transition temperature, higher flexural modulus, lower thermal expansion, and lower moisture absorption than that from Bis-EP. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3063–3069, 1999     

Influence of sorbed carbon dioxide on transition temperatures of poly(p-phenylene sulphide)

Static pressure usually increases the transition temperatures of polymers by decreasing their free volume. If the pressurizing medium is soluble in the polymer matrix, the opposing effect of increasing the free volume is possible. Those shifts of transition temperatures were monitored with a medium-pressure Differential Scanning Calorimetry (DSC) device. The influences of sorbed and surrounding gas molecules are demonstrated by changes occurring in the transition temperature regions. The results show the severe plasticizing effect of CO₂ on poly(p-phenylene sulphide) (PPS). The glass transition temperature T_G and the temperature of crystallization T_C are influenced by sorbed gas molecules. They decrease due to sorbed CO₂ molecules. Glass transition is lowered, but is difficult to interpret, as relaxation phenomena which diminish with increasing pressure occur during DSC runs. In crystallites no gas solution is usually possible, so that the melting point of PPS is mainly affected by influences other than plasticization.     

The influence of interphases on properties of epoxy resin composites

Water sorption was determined and dynamic-mechanical measurements made on dry and water-containing systems. Different types of surface treatments of the glass fiber were studied. Immobilization of polymer chains in the interphase is determined by the nature of the curing system, annealing conditions, and surface treatment of glass fibers. Penetrating water can be found at three kinds of locations in the composite; water in the interphase has different properties than water in the polymer matrix and in microvoids. This fact can be used as a microscopic probe in epoxy-containing composites. Water content depends on the density of polar groups and the density of the network. At higher temperatures water causes crazes, at lower it mainly acts as a plasticizer. Water in crazes does not affect the glass transition temperature Tg, but it decreases (tan δ) and weakens the material. As long as water mainly goes into swelling, energy transfer between the resin and the matrix is not affected. The reinforcement then works as it should. The results demonstrate the importance of interphase properties on the behavior of the composite.     

Novel high performance RTM bismaleimide resin with low cure temperature for advanced composites

A novel performance matrix, coded as LCRTM, with low cure and post‐cure temperature (≤ 200°C) for fabricating advanced polymer composites via resin transfer molding (RTM), was successfully developed, made up of 4,4′‐bismaleimidodiphenylmethane (BDM) and N‐allyl diaminodiphenylether (ADDE). Investigations show that the stoichiometry of BDM and ADDE has great effect on the processing and performance parameters of the resultant resins. In the case of the optimum formulation (the mole ratio of BDM and ADDE is 1:0.55), the injection temperature range is between 70–82°C, and the pot life at 80°C is 300 min, moreover, the cured resin has desirable thermal and mechanical properties after being cured at 200°C for 6 hr, reflecting a great potential as high performance matrices for fabricating advanced composites via the RTM technique. Copyright © 2005 John Wiley & Sons, Ltd.     

Thermodynamic and magnetic resonance studies on the hydration of polymers: I. Interactions of water in a synthetic cation-exchange resin

Measurements of NMR spin-lattice relaxation times T ₁ were performed for sorbed H₂O and D₂O in a sulfonated ion-exchange resin at varying degrees of hydration with alkaline cations as counter ions. From the sorption isotherms at three different temperatures the partial molar enthalpies and entropies of sorption show a minimum for all alkaline cations at water concentrations of n 0.8, i.e., there are 0.8 water molecules per –SO ₃ ^– group. The first water molecules sorbed in the ion-exchange resin matrix are characterized by anisotrtopic rotational diffusion processes with correlation times of the order of ₁ 50 ns and ₂ 30 ps, respectively. This indicates that they are located in the electrostatic field between the corresponding ion pair. Although these two correlation times are very similar at a given temperature for all alkaline cations studied in the present investigation, the existence of a second spin-lattice relaxation time for sorbed H₂O at n=0.8 indicates that for Cs about 50% of the sorbed water diffuses between locations in the resin. This fraction decreases with ionic radii and with falling temperatures. For Li the amount is less than 20%.     

Highly refractive polymer resin derived from sulfur‐containing aromatic acrylate

New sulfur‐containing polymers with high‐refractive indices and low birefringences have been developed as UV‐curable high‐refractive polymer resins. The polymers derived from 2,7‐bis[(2‐acryloylethyl)sulfanyl]thianthrene (2,7‐BAST) and 4,4′‐bis[(acryloyloxyethylthio)diphenylsulfide (4,4′‐BADS) were prepared by photopolymerization under UV irradiation. Transparent UV‐cured films were obtained in both cases. Both polymers showed good thermal stability, such as a 5% weight‐loss temperature at 355 °C under nitrogen and glass transition temperatures (T_g) in the range of 94–143 °C. They also showed high‐refractive indices of 1.6531 and 1.6645 at 632.8 nm and low birefringences of 0.0039 and 0.0069 in addition to high transparency in the visible region. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2604–2609, 2010     

Influence of varying hard segments on the properties of chemically crosslinked moisture‐cured polyurethane‐urea

Polyurethane prepolymers are widely used in the reactive hot melt adhesives and moisture‐cured coatings. The chemically crosslinked moisture‐cured formulation based on PEG‐1000 and isophorone diisocyanate was prepared with NCO/OH ratio of 1.6:1.0. Trimethylol propane was used as a crosslinking agent. The excess isocyanate of the prepolymer was chain extended in the ratio of 2:1 (NCO/OH) with different aliphatic diols, and 4:1 with different aromatic diamines. The polymer network maturation during moisture cure was followed by dynamic mechanical thermal analyzer (DMTA) instrument. The thermal and dynamic mechanical properties of the crosslinked polymers were evaluated using thermogravimetric analysis, differential scanning calorimetric analysis and DMTA. Surface properties were evaluated through angle‐resolved X‐ray photoelectron spectroscopy. The present article discusses the physical properties of moisture‐cured polyurethane‐urea (MCPU) containing chemical crosslinks in the hard segment. The complete moisture‐cured polymers showed amorous results toward room temperature modulus, tensile strength, hardness, thermal stability, and transparency. The surface properties showed the enrichment of soft segments. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 102–118, 2006     

A flame‐retardant phosphate and cyclotriphosphazene‐containing epoxy resin: Synthesis and properties

A novel flame‐retardant epoxy resin, (4‐diethoxyphosphoryloxyphenoxy)(4‐glycidoxyphenoxy)cyclotriphosphazene (PPCTP), was prepared by the reaction of epichlorohydrin with (4‐diethoxyphosphoryloxyphenoxy)(4‐hydroxyphenoxy)cyclotriphosphazene and was characterized by Fourier transform infrared, ³¹P NMR, and ¹H NMR analyses. The epoxy resin was further cured with diamine curing agents, 4,4′‐diaminodiphenylmethane (DDM), 4,4′‐diaminodiphenylsulfone (DDS), dicyanodiamide (DICY), and 3,4′‐oxydianiline (ODA), to obtain the corresponding epoxy polymers. The curing reactions of the PPCTP resin with the diamines were studied by differential scanning calorimetry. The reactivities of the four curing agents toward PPCTP were in the following order: DDM > ODA > DICY > DDS. In addition, the thermal properties of the cured epoxy polymers were studied by thermogravimetric analysis, and the flame retardancies were estimated by measurement of the limiting oxygen index (LOI). Compared to a corresponding Epon 828‐based epoxy polymer, the PPCTP‐based epoxy polymers showed lower weight‐loss temperatures, higher char yields, and higher LOI values, indicating that the epoxy resin prepared could be useful as a flame retardant. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 972–981, 2000     

Model phase diagrams of binary nematic mixtures. A comparative study between linear and crosslinked polymers

Model calculations of phase diagrams of side chain liquid crystal polymers (SCLCP) and low molecular weight liquid crystals (LMWLC) are presented. The polymer is assumed to have grafted side chain units characterized by a nematic‐isotropic transition temperature T_{NI 2}, and the LMWLC presents also a similar transition at a temperature T_{NI 1} . The model calculations can accommodate for the cases where the latter two temperatures are comparable or widely different. For the sake of illustration, the case T_{NI 1} = 60°C and T_{NI 2} = 80°C is adopted here. The main point of interest here is to perform a comparative study of the equilibrium phase diagrams of SCLCP made either of linear free chains or crosslinked chains forming a single network. To our knowledge this is the first comparative study of the phase behavior of binary nematic mixtures involving linear and crosslinked polymer matrices which permits to clearly identify the effects of crosslinks present in the polymer matrix. The crosslinks attribute elasticity to the polymer constituent which induces important distortions in the phase diagram. To highlight these distortions, examples of hypothetical binary nematic mixtures are chosen involving both linear and crosslinked polymers with side chain mesogen units. The quadrupole interaction parameter between the two nematogens is related to individual parameters via a geometric average ν²₁₂ = κν₁₁ν₂₂ with a coupling parameter κ. Different values of this parameter are considered and the impact of coupling strength on the phase diagram is discussed for crosslinked and linear polymers.     

Fabrication of high thermal stable cured novolac/Cloisite 30B nanocomposites by chemical modification of resin structure

Cloisite 30B as a modified kind of nanoclay was utilized for the formation of 3D network based on novolac resin with high thermal stable properties. Two types of phenolic resins including neat novolac (NR) and modified novolac resin were used to create a compatible matrix with nanoclay. For this purpose, NR modified with (3‐chloropropyl)triethoxysilane (CPTES) to form SiNR. For improvement of thermal behaviors, Cloisite 30B was dispersed in matrix via ultrasonic waves and cured with hexamethylenetetramine (HMTA) to form 3D network. X‐ray diffraction (XRD) analysis was used to measure the d‐spacing in intercalated systems and results indicated the optimum amount of clay for appropriate thermal properties. Investigation of the thermal properties of the samples by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) showed that the presence of Cloisite 30B in matrix resulted in much higher thermal stability and char yield with respect to modification of novolac resin originated from formation of 3D Si–O–Si network. Also, cured modified resin and its nanocomposites showed much higher thermal stability than cured NR and its nanocomposites. Such nanocomposite materials with high thermal stability have potential applications in advanced fields such electronic, industrial molds, coatings, adhesives, and aerospace composites.     

Cationic polymerization and physicochemical properties of a biobased epoxy resin initiated by thermally latent catalysts

The cationic polymerization and physicochemical properties of a biobased epoxy resin, epoxidized castor oil (ECO), initiated by N-benzylpyrazinium hexafluoroantimonate (BPH) and N-benzylquinoxalinium hexafluoroantimonate (BQH) as thermally latent catalysts were studied. As a result, BPH and BQH show an activity at different temperatures in the present systems. The cured ECO/BPH system showed a higher glass transition temperature, a lower coefficient of thermal expansion, and higher thermal stability factors than those of the ECO/BQH system. On the other hand, the mechanical properties of the ECO/BQH system were higher than those of the ECO/BPH system. These have been attributed to the differences in crosslinking level of cured resins, which were induced by the different activity of the latent catalysts.     

Thermal and mechanical properties of fluoroaramid-silica nanocomposites

Fluoroaramids have been used as an attractive matrix polymer for composites due to their excellent mechanical and surface properties. Properties of these polymers can be improved further by dispersing silica in these matrices at a nano-scale via the sol–gel process. The role of interfacial interaction on the thermal and mechanical properties in such hybrids has been investigated in the present work. Two types of hybrids have been prepared; one using the aramid matrix with pendant alkoxy groups on the chain and other without. Silica network was developed by addition of tetraethoxysilane and its subsequent hydrolysis and condensation in the polymer matrix. Well dispersed inorganic domains of nanometer scale were obtained in case of matrix with pendant alkoxy groups on the chain, which showed larger increase in the α- and β-relaxation temperatures, storage modulus and thermal stability as compared to the matrix without alkoxy groups. The role of interfacial interaction, and its effect on properties on the fluoroaramid-silica hybrid composites has been discussed.     

Synthesis and characterization of a novel cycloaliphatic epoxy resin starting from dicyclopentadiene

A novel tri-functional cycloaliphatic epoxy resin was synthesized starting from dicyclopentadiene. The chemical structures of the resultant epoxy resin and its precursor were characterized with FTIR spectroscopy, EEW, ¹H NMR and Mass spectrographic analyses. The thermal and mechanical properties of the resulting polymer were evaluated with differential scanning calorimeter (DSC), thermo-gravimetric and thermal mechanical analysis. Compared to that of the common cycloaliphatic epoxy resin ERL-4221, the cured polymer of the novel epoxy resin exhibited lower thermal degradation temperature with much higher char yield and similar thermal expansion coefficient. These excellent overall performances make it a promising packaging material.     

Poly(p-xylene disulfide) and poly(p-xylene tetrasulfide): synthesis,cure and investigation of mechanical and thermophysical properties

Abstract

In this work, two polysulfide polymers were synthesized using aromatic organic monomer (α,α′-dichloro-p-xylene) and sodium disulfide (Na₂S₂) and sodium tetrasulfide (Na₂S₄) aqueous monomers. Then, the curing process of the polymers was carried out at 170° C using a rheometer. The structural characteristics of synthesized and cured samples were identified by Raman and Fourier transform infrared (FT-IR) spectroscopies. Also, morphological and thermophysical properties of samples were studied by using the X-ray diffraction (XRD) and differential scanning calorimetry (DSC), respectively. Moreover, the molecular weight of the synthesized samples was determined by proton nuclear magnetic resonance (¹H NMR). Furthermore, the mechanical properties and hardness of the samples were investigated by tensile test and Shore A. The results showed that in the noncured samples during the increase of sulfur in the polymer structure, solubility was increased whereas it decreased the hardness, melting point (T_m ) and glass transition temperature (T_g ) of polymers. But in cured samples, hardness and T_g increase by increasing sulfur and the mechanical properties also improved. This is due to the increase in crosslinks. Also, Tm and solubility are not observed due to the formation of crosslinks.     

Water sorption in silicone foam containing diatomaceous earth

Room temperature vulcanizing (RTV) silicone foams are commonly used for compression sealing, structural support, packaging, and damping applications. The presence of sorbed water in foams can affect the mechanical and chemical properties of these materials. In order to investigate water sorption behavior, a silicone foam containing diatomaceous earth filler was synthesized and studied for water uptake characteristics at 20, 50, and 80 degrees C. Type II equilibrium and bimodal kinetic behavior that was governed by a rapid initial uptake followed by a prolonged sorption over a larger time scale was observed. In order to explain this bimodal behavior, the major components of this foam-the silicone polymer and the diatomaceous earth-were independently studied for their water equilibrium behavior and uptake kinetic characteristics. Type II equilibrium was observed for both components. The kinetic behavior of the silicone polymer was governed by a very rapid uptake of water. The kinetic behavior of the diatomaceous earth was governed by a rapid initial uptake followed by a prolonged sorption over a larger time scale. A physically based and thermodynamically consistent mathematical model describing the water equilibrium and kinetics in diatomaceous earth and silicone polymer components, was employed to characterize the data. This model formed the basis of a predictive model for estimation of water sorption in filled silicone foam. The predictive model was tested against sorption and desorption data yielding favorable results for a range of temperatures.     

Fourier transform infrared study on the sorption of water to various kinds of polymer thin films

The state of sorbed water and the sorbing processes of water to various polymer thin films were studied with Fourier transform infrared (FTIR) spectroscopy. To prepare the polymer films, we used poly(ethylene glycol)s of different molecular weights and various kinds of vinyl polymers, such as poly(2‐methoxyethyl acrylate). The O? H stretching band of water sorbed in the films increased gradually on contact with water vapor at 50% relative humidity and leveled off. When O? H stretching bands of water sorbed to polymer films were compared, the peak positions and profiles of water sorbed to the polymeric materials with the same hydrogen‐bonding site were similar. A hybrid density‐functional method supported the assignment of the peaks. Furthermore, the diffusion coefficient (D) of water vapor in the polymer films was estimated by time‐resolved measurements of the sorbed water at the very initial stage (0–830 s). It was clearly shown that the D values of water vapor in the polymer materials with a strong hydrogen‐bonding site were smaller than those in hydrophobic polymers. The usefulness of the FTIR technique to investigate water sorption to polymer materials was definitely demonstrated. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2175–2182, 2001     

Synthesis and properties of phosphorus-containing bio-based epoxy resin from itaconic acid

A phosphorus-containing bio-based epoxy resin (EADI) was synthesized from itaconic acid (IA) and 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO). As a matrix, its cured epoxy network with methyl hexahydrophthalic anhydride (MHHPA) as the curing agent showed comparable glass-transition temperature and mechanical properties to diglycidyl ether in a bisphenol A (DGEBA) system as well as good flame retardancy with UL94 V-0 grade during a vertical burning test. As a reactive flame retardant, its flame-resistant effect on DGEBA/MHHPA system as well as its influence on the curing behavior and the thermal and mechanical properties of the modified epoxy resin were investigated. Results showed that after the introduction of EADI, not only were the flame retardancy determined by vertical burning test, LOI measurement, and thermogravimetric analysis significantly improved, but also the curing reactivity, glass transition temperature (T _g), initial degradation temperature for 5% weight loss (T _d(5%)), and flexural modulus of the cured system improved as well. EADI has great potential to be used as a green flame retardant in epoxy resin systems.     

Microchannel DNA sequencing matrices with switchable viscosities

We review the variety of thermo-responsive and shear-responsive polymer solutions with "switchable" viscosities that have been proposed for application as DNA sequencing matrices for capillary and microfluidic chip electrophoresis. Generally, highly entangled polymer solutions of high-molar mass polymers are necessary for the attainment of long DNA sequencing read lengths (> 500 bases) with short analysis times (< 3 h). However, these entangled polymer matrices create practical difficulties for microchannel electrophoresis with their extremely high viscosities, necessitating high-pressure loading into capillaries or chips. Shear-responsive (shear-thinning) polymer matrices exhibit a rapid drop in viscosity as the applied shear force is increased, but still require a high initial pressure to initiate flow of the solution into a microchannel. Polymer matrices designed to have thermo-responsive properties display either a lowered (thermo-thinning) or raised (thermo-thickening) viscosity as the temperature of the solution is elevated. These properties are generally designed into the polymers by the incorporation of moderately hydrophobic groups in some part of the polymer structure, which either phase-separate or hydrophobically aggregate at higher temperatures. In their low-viscosity states, these matrices that allow rapid loading of capillary or chip microchannels under low applied pressure. The primary goal of work in this area is to design polymer matrices that exhibit this responsive behavior and hence easy microchannel loading, without a reduction in DNA separation performance compared to conventional matrices. While good progress has been made, thermo-responsive matrices have yet to offer sequencing performance as good as nonthermo-responsive networks. The challenge remains to accomplish this goal through the innovative design of novel polymer structures.