Stable free radical polymerization of n-butyl acrylate in the presence of high-temperature initiators

Living radical polymerizations of acrylate are known to be difficult to achieve using TEMPO as a mediator. The stable free radical polymerization (SFRP) of acrylate tends to stop at low monomer conversion due to the accumulation of TEMPO in the medium as a result of unavoidable bimolecular termination. Rather than solving this problem by destroying the excess nitroxide using ascorbic acid or glyceraldehyde associated with pyridine as reported recently, high temperature initiators were used to slowly and continuously generate new radicals throughout the polymerization to consume the excess TEMPO molecules. Polymerizations of n-butyl acrylate initiated by the alkoxyamine unimer (1-benzoyloxy)-2-phenyl-2-(2′,2′,6′,6′-tetramethyl-1′-piperidinyloxy)ethane (BST) were performed between 130 °C and 134 °C in the presence of a series of high temperature peroxide and azo initiators. The best results in this study were obtained by the continuous addition of small amounts of di-tert-amyl peroxide throughout the polymerization. Under these conditions, the acrylate polymerizations fulfilled the criteria of a controlled polymerization process although the molecular weight distributions were slightly broad (M_w/M_n ∼ 1.5).     

Atom transfer radical polymerization of n-octyl acrylate under microwave irradiation

The atom transfer radical polymerization (ATRP) of n-octyl acrylate (OA) was successfully carried out using ethyl-2-bromobutyrate as an initiator, and CuBr/2,2^′-bipyridine (bpy) as a catalyst under microwave irradiation (MI) at 76.8 °C. The polymerization of n-octyl acrylate under MI showed linear first-order rate plots, a linear increase of the number-average molecular weight M_n with conversion, and low polydispersities, 1.1<M_w/M_n<1.4, where M_w is weight-average molecular weight. The ATRP of n-octyl acrylate is well controlled. Under the same experimental conditions, the apparent rate constant, k_p^app, under MI is larger apparently than that under conventional heating. In addition, the effects of concentration of catalyst and other factors on polymerization are reported.     

Solution behavior of 4-arm poly(tert-butyl acrylate) star polymers

This paper reports the synthesis of 4-arm poly(tert-butyl acrylate) stars of different molar masses up to 10⁶ g/mol by the “core-first” method using ATRP. All obtained stars have a monomodal and narrow molar-mass distribution (<1.2).The dilute-solution properties of these star polymers were investigated in good solvents (tetrahydrofuran and acetone). Gel permeation chromatography and dynamic and static light scattering were used to measure the hydrodynamic properties including intrinsic viscosity [η], radius of gyration R_g, hydrodynamic radius R_h, second virial coefficient A₂ and diffusion coefficient D₀. These data were used to establish relationships between these parameters and the molar mass of 4-arm poly(tert-butyl acrylate) stars. The branching parameters g and g′ and the shape factor ρ were calculated for all obtained star polymers.     

Synthesis and characterization of well-defined poly(tert-butyl acrylate) star polymers

Star polymers with different numbers and lengths of poly(tert-butyl acrylate) (PTBA) arms were obtained via atom transfer radical polymerization. Aliphatic alcohols with different number of hydroxyl groups varying from 3 to 6 and calix[4]arenes based on pyrogallol with 12 and 16 phenol groups were transformed to bromoester derivatives to prepare multifunctional ATRP initiators used as the cores of the stars. The star polymers were characterized by GPC with refractive index, multiangle laser light scattering and viscosimetric detectors. The molar masses of the stars reached 70,000 g/mol and the molar mass dispersities did not exceed 1.2. To elucidate the compact structure of the stars, their true molar masses were determined by GPC with triple detection (RI-MALLS-Visco) and compared with the apparent molar masses obtained from the calibration with linear poly(tert-butyl acrylate) standards. The intrinsic viscosities of the PTBA stars of the same molar mass decreased with the number of star arms but were always lower than the intrinsic viscosities of the analogue linear PTBA polymers. The values of the branching ratio g′ decreased with increasing number of arms indicating more compact structure of stars. The branching ratio g′ was correlated to the empirical predictions.     

Homo and block copolymers of tert-butyl methacrylate by atom transfer radical polymerization

Atom transfer radical polymerization (ATRP) of tert-butyl methacrylate (tBMA) was investigated using cuprous bromide with different ligands, solvents, deactivators, etc. The polymerization in bulk and diphenyl ether solvent system performed using Cu(I)Br complexed with N, N, N′, N″, N″-pentamethyldiethylenetriamine (PMDETA) catalyst in conjunction with 2-bromopropionitrile as an initiator at room temperature showed a curvature in the first-order kinetic plot. The controlled polymerization in methanol solution resulted in slower rate of polymerization and lower molecular weights. Well-defined diblock copolymers of PSt-b-PtBMA synthesized by polystyrene bromo macroinitiator (PSt-Br) with Cu(I)Cl/PMDETA catalyst system yielded predetermined molecular weights and lower polydispersities. Otherwise, the Cu(I)Br/PMDETA catalytic system showed an inefficient polymerization of tert-butyl methacrylate with lower molecular weights and higher polydispersities. Subsequent hydrolysis of the homopolymer refluxed in dioxane with addition of HCl afforded well-defined poly(methacrylic acid).     

A versatile synthesis of poly(lauryl acrylate) using N-(n-octyl)-2-pyridylmethanimine in copper mediated living radical polymerization

A facile synthesis of poly(lauryl acrylate) has been achieved by atom transfer radical polymerization using benzyl-2-bromoisobutyrate, copper (I) bromide, and N-(n-octyl)-2-pyridylmethanimine (OPMI). The latter was of great interest as its synthesis was very easy to carry out and as it allowed the reaction mixture to be homogeneous, which was essential for the control of the reaction. The polymerization was controlled under these conditions and was optimized with the addition of copper (II) bromide as deactivator. We proved that the synthesis of poly(lauryl acrylates) with well defined molecular weights and narrow polydispersities was possible using a ligand which does not require difficult synthesis and purification. We also showed the ability of pyridylmethanimine ligands to control ATRP of an acrylate derivative. Best results were obtained at 130 °C in xylene for [Initiator]₀/[Cu(I)Br]₀/[Cu(II)Br₂]₀/[OPMI]/[lauryl acrylate] equal to 1/1/0.05/2.2/181, respectively (M_n = 19,942, DPI = 1.28).     

Synthesis of hyperbranched poly(tert‐butyl acrylate) by self‐condensing atom transfer radical polymerization of a macroinimer

Using 2‐hydroxyethyl α‐bromoisobutyrate as initiator, atom transfer radical polymerization (ATRP) of tert‐butyl acrylate leads to poly(tert‐butyl acrylate) (PtBA) with a hydroxyl group at one and a bromine atom at the other end. Esterification of the hydroxyl group of these heterotelechelic polymers with acryloyl chloride yields PtBA (M_n = 3 060) with a polymerizable double bond at one end and a bromine atom at the other end which can act as an initiator in ATRP (“macroinimer”). Self‐condensing ATRP of such a macroinimer leads to hyperbranched or highly branched PtBA. The polymer was characterized by GPC viscosity measurements. Even at M_w = 78 800, a rather low polydispersity index of M_w/M_n = 2.6 was obtained. A significantly lower value for the Mark‐Houwink exponent (α = 0.47 compared to α = 0.80 for linear PtBA) indicates the compact nature of the branched macromolecules.     

Synthesis of urethane—acrylic multi-block copolymers via electrochemically mediated ATRP

The electrochemically mediated atom transfer radical polymerisation (eATRP) of n-butyl acrylate was investigated under a variety of catalyst concentrations. Poly(n-butyl acrylate)-block-polyurethane-block-poly(n-butyl acrylate) copolymers were prepared via electrochemically mediated atom transfer radical polymerisation (eATRP) using only 7 × 10^?6 mole % of Cu^II complex. The successful chain extension and formation of penta-block copolymers confirmed the living nature of the poly(alkyl acrylates) prepared by eATRP. In this work, the tri-block and penta-block urethane-acrylate copolymers were synthesised for the first time by using tertiary bromine-terminated polyurethane macro-initiators as transitional products reacting with n-butyl acrylate, and subsequently with tert-butyl acrylate in the presence of the Cu^IIBr₂/TPMA catalyst complex. The results of ¹H NMR spectral studies support the formation of tri-block poly(n-butyl acrylate)-block-polyurethane-block-poly(n-butyl acrylate) copolymers, and penta-block poly(tert-butyl acrylate)-block-poly(n-butyl acrylate)-block-polyurethane-block-poly(n-butyl acrylate)-block-poly(tert-butyl acrylate) copolymers.     

Evidence for chain transfer in the atom transfer radical polymerization of butyl acrylate

Poly(butyl acrylate) (PBuA) of high molecular weight was synthesized by atom transfer radical polymerization (ATRP) in ethyl acetate. Whereas for low molecular weight polymers, a linear increase of the number‐average molecular weight, M_n, versus conversion and narrow molecular weight distributions indicate the suppression of side reactions, a downward curvature in the plot of M_n versus conversion was observed for high molecular weights (M_n > 50 000). This effect is explained by chain transfer reactions, leading to branched polymers. GPC measurements with a viscosity detector give evidence for the branched structure of high molecular weight polymers obtained in ATRP. In addition, transfer to solvent or monomer is likely to occur.     

Synthesis of well‐defined AB20‐type star polymers with cyclodextrin‐core by combination of NMP and ATRP

The synthesis of an AB₂₀‐type heteroarm star polymer consisting of a polystyrene arm and 20‐arms of poly(methyl methacrylate) or poly(tert‐butyl acrylate) was carried out using the combination of nitroxide‐mediated polymerization (NMP) and atom transfer radical polymerization (ATRP). The NMP of styrene was carried out using mono‐6‐[4‐(1′‐(2″,2″,6″,6″‐tetramethyl‐1″‐piperidinyloxy)‐ethyl)benzamido]‐β‐cyclodextrin peracetate ( 1 ) to afford end‐functionalized polystyrene with an acetylated β‐cyclodextrin (β‐CyD) unit (prepolymer 2 ) with a number‐average molecular weight (M_n) of 11700 and a polydispersity (M_w/M_n) of 1.17. After deacetylation of prepolymer 2 , the resulting polymer was reacted with 2‐bromoisobutyric anhydride to give end‐functionalized polystyrene with 20(2‐bromoisobutyrol)s β‐CyD, macroinitiator 4 . The copper (I)‐mediated ATRP of methyl methacrylate (MMA) and tert‐butyl acrylate (tBA) was carried out using macroinitiator 4 . The resulting polymers were isolated by SEC fractionation to produce AB₂₀‐type star polymers with a β‐CyD‐core, 5 . The well‐defined structure of 5 with weight‐average molecular weight (M_w)s of 13,500–65,300 and M_w/M_n's of 1.26–1.28 was demonstrated by SEC and light scattering measurements. The arm polymers were separated from 5 by destruction with 28 wt % sodium methoxide in order to analyze the details of their characteristic structure. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4271–4279, 2005     

Synthesis of miktoarm star (block) polymers based on a heterofunctional initiator via combination of ROP, ATRP and functional group transformation

Versatile miktoarm three-arm star polymers, (polystyrene)(polyε-caprolactone)₂ ((PS)(PCL)₂), (PS-b-poly(n-butyl acrylate))(PCL-b-PS-b-poly(n-butyl acrylate))₂ ((PS-b-PnBA)(PCL-b-PS-b-PnBA)₂) and (PtBA-b-PS)(PCL-b-PtBA-b-PS)₂ were synthesized via combination of atom-transfer radical polymerization (ATRP), functional group transformation technique and ring opening polymerization (ROP) using 1,1-dihydroxymethyl-1-(2-bromoisobutyryloxy)methyl ethane (DHB) as a heterofunctional initiator. In the synthesis of (PS)(PCL)₂ by combination of ROP of ε-caprolactone (ε-CL) and ATRP, the implementation sequence, ROP followed by ATRP, was proved to be effective to get a well-defined miktoarm star polymer than the reverse one. The two miktoarm star block polymers, (PS-b-PnBA)(PCL-b-PS-b-PnBA)₂ and (PtBA-b-PS)(PCL-b-PtBA-b-PS)₂, were prepared by one ROP step, one group transformation and ATRP steps using the same initiator. All the polymers have defined structures and their molecular weights are adjustable with good controllability.     

Synthesis of hyperbranched-linear star block copolymers by atom transfer radical polymerization of styrene using hyperbranched poly(siloxysilane) (HBPS) macroinitiator

Hyperbranched-linear star block copolymers, hyperbranched poly(siloxysilane)-block-polystyrene (HBPS-b-PSt), were prepared by atom transfer radical polymerization (ATRP) of styrene in xylene, using bromoester-terminated HBPS (HBPS-Br (P3), M_n = 7500, M_w/M_n = 1.76) as a macroinitiator. The number-average molecular weights of the obtained polymers (M_n) were in the range of 21,800-60,000 and molecular weight distributions were unimodal throughout the reaction (M_w/M_n = 1.28-1.40). These polymers showed 5 wt.% decomposition temperature (T_d5) over 300 °C. The DSC thermograms of the resulting polymers indicated two glass transition temperatures (T_g). The T_g of HBPS segment shifted to higher value while the T_g of PSt segment shifted to lower value compared with those of the homopolymers. Preliminary physical characterization related to the solution viscosity of the resulting block copolymers is also reported.     

An efficient way to tune grafting density of well‐defined copolymers via an unusual Br‐containing acrylate monomer

A series of well‐defined amphiphilic graft copolymers, containing hydrophilic poly(acrylic acid) backbone and hydrophobic poly(butyl acrylate) side chains, were synthesized by sequential reversible addition fragmentation chain transfer (RAFT) polymerization and atom transfer radical polymerization (ATRP) without any postpolymerization functionality modification followed by selective acidic hydrolysis of poly(tert‐butyl acrylate) backbone. tert‐Butyl 2‐((2‐bromopropanoyloxy)methyl)‐acrylate was first homopolymerized or copolymerized with tert‐butyl acrylate by RAFT in a controlled way to give ATRP‐initiation‐group‐containing homopolymers and copolymers with narrow molecular weight distributions (M_w/M_n < 1.20) and their reactivity ratios were determined by Fineman‐Ross and Kelen‐Tudos methods, respectively. The density of ATRP initiation group can be regulated by the feed ratio of the comonomers. Next, ATRP of butyl acrylate was directly initiated by these macroinitiators to synthesize well‐defined poly(tert‐butyl acrylate)‐g‐poly(butyl acrylate) graft copolymers with controlled grafting densities via the grafting‐from strategy. PtBA‐based backbone was selectively hydrolyzed in acidic environment without affecting PBA side chains to provide poly(acrylic acid)‐g‐poly(butyl acrylate) amphiphilic graft copolymers. Fluorescence probe technique was used to determine the critical micelle concentrations in aqueous media and micellar morphologies are found to be spheres visualized by TEM. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2622–2630, 2010     

Synthesis of sugar‐based macromolecules via sono‐ATRP in miniemulsion

Ultrasound‐mediated atom transfer radical polymerization (sono‐ATRP) in miniemulsion media is used for the first time for the preparation of complex macromolecular architectures by a facile two‐step synthetic route. Initially, esterification reaction of sucrose or lactulose with α‐bromoisobutyryl bromide (BriBBr) is conducted to receive multifunctional ATRP macroinitiators with 8 initiation sites, followed by polymerization of n‐butyl acrylate (BA) forming arms of the star‐like polymers. The brominated lactulose‐based molecule was examined as an ATRP initiator by determining the activation rate constant (k_a) of the catalytic process in the presence of a copper(II) bromide/tris(2‐pyridylmethyl)amine (Cu^IIBr₂/TPMA) catalyst in both organic solvent and for the first time in miniemulsion media, resulting in k_a = (1.03 ± 0.01) × 10⁴ M^?1 s^?1 and k_a = (1.16 ± 0.56) × 10³ M^?1 s^?1, respectively. Star‐like macromolecules with a sucrose or lactulose core and poly(n‐butyl acrylate) (PBA) arms were successfully received using different catalyst concentration. Linear kinetics and a well‐defined structure of synthesized polymers reflected by narrow molecular weight distribution (M_w/M_n = 1.46) indicated 105 ppm wt of catalyst loading as concentration to maintain controlled manner of polymerization process. ¹H NMR analysis confirms the formation of new sugar‐inspired star‐shaped polymers.     

4,4′,4″-Tris(5-nonyl)-2,2′ : 6′,2″-terpyridine as ligand in atom transfer radical polymerization (ATRP)

The bulk atom transfer radical polymerization (ATRP) of styrene or methyl acrylate was carried out in the presence of CuCl or CuBr complexed by equimolar amounts of 2,2′: 6′,2″-terpyridines (tpy) as ligands. Uncontrolled reactions were observed in the presence of unsubstituted ligands whereas relatively fast but controlled polymerization of styrene and methyl acrylate was observed for CuCl and CuBr complexed by tpy with three 5-nonyl substituents (tNtpy). Molecular weights evolved linearly with conversion and polymers with relatively low polydispersities were formed (M_w/M_n < 1.2).     

N-substitution of polybenzimidazoles: Synthesis and evaluation of physical properties

Series of N-substituted polybenzimidazoles (PBI) were synthesized using selective alkyl groups with varying bulk and flexibility, viz., methyl, n-butyl, methylene trimethylsilane and 4-tert-butylbenzyl. PBI-I based on 3,3′-diaminobenzidine (DAB) and isophthalic acid and PBI-BuI based on DAB and 5-tert-butyl isophthalic acid were chosen for N-substitution. Structural characterizations of substituted polymers by FT-IR and ¹H NMR revealed elimination of hydrogen bonding. Evaluation of their physical properties revealed that N-substitution rendered better solvent solubility in common organic solvents, more open polymer matrix, but reduced thermal properties in comparison to their respective parent PBI. 4-tert-butylbenzyl, methylene trimethylsilane or n-butyl group substituted polymers were soluble even in chlorinated solvents (CHCl₃ and TCE). Substantial variations in gas permeability of inert gases, He and Ar and attractive P_He/P_Ar selectivity, especially after methyl group substitution depicted potential of these materials for gas separation.     

Towards more controlled poly(n-butyl methacrylate) by atom transfer radical polymerization

The homogeneous controlled/‘living’ free radical polymerization of n-butyl methacrylate in toluene or o-xylene at 90 °C, in bulk and in solution, using the novel combination of the catalyst bis-triphenylphosphine iron(II)chloride tetrahydrate (FeCl₂ · 4H₂O(PPh₃)₂) with ethyl 2-bromoisobutyrate ((CH₃)₂CBrCO₂Et)) and α,α-dichloroacetophenone (CHCl₂COPh) as initiators has been investigated. The rate of polymerization initiated by the two initiators exhibited first-order kinetic with respect to the monomer. A linear increase of the number-average molecular weight (M_n) versus monomer conversion was observed for these systems. Among the two initiation systems, ethyl 2-bromoisobutyrate gave the fastest polymerization rate. A system with Fe³⁺ added at the beginning of the polymerization was examined and the lowest polydispersity (M_w/M_n∼1.2) was found when 10% Fe³⁺, relative to Fe²⁺ was added.     

Study on the polymerizations of methyl methacrylate and styrene initiated with chlorotrimethylsilane and CuCl/N,N,N′,N″,N″-pentamethyldiethyltriamine

Methyl methacrylate (MMA) and styrene (St) have been radically polymerized in the presence of chlorotrimethylsilane and CuCl/N,N,N′,N″,N″-pentamethyldiethyltriamine (Me₃SiCl/CuCl/PMDETA). An analysis of the resultant polymers by ¹H NMR discloses terminal silyl group and chlorine atom in all the obtained polymers. Kinetics studies have been carried out by measuring monomer conversions and polymer molecular weights against polymerization time. The results indicate that, for both MMA and St polymerizations, the monomer conversions exhibit a quasi-linear relationship with polymerization time, and the polymer number-average molecular weight (M_n) also increases with monomer conversion. The molecular weights of both PS and PMMA exceed one hundred thousand. Regardless of molecular weight, all the polymers show narrow molecular distributions (M_w/M_n = 1.2-1.5). These polymerization reactions are speculated to follow a mechanism similar to that of atom transfer radical polymerization (ATRP).     

Low-fluorinated homopolymer from heterogeneous ATRP of 2,2,2-trifluoroethyl methacrylate mediated by copper complex with nitrogen-based ligand

We report the preparation of low-fluorinated homopolymer via heterogeneous atom transfer radical polymerization (ATRP) of 2,2,2-trifluoroethyl methacrylate (TFEMA) using 2,2′-bipyridine (bpy), N,N,N′,N′,N″-pentamethyldiethylenetriamine (PMDETA), and tris(2-(dimethylamino)ethyl)amine (Me₆TREN) as representatives for di-, tri-, and tetradentate amine ligands, respectively. The ATRP was better controlled, yielding polymers with controlled molecular weights and low polydispersities (M_w/M_n ca. 1.11) when bpy was used as a ligand than when PMDETA was used. This was further supported by the results of our kinetic and chain extension studies. However, the ATRP of TFEMA had lower monomer conversions and gel formation when Me₆TREN was used as the ligand. Further reported are the thermal-properties, as well as the surface properties of the films from the resulting polymers with different molecular weights.     

Self-initiated atom transfer radical polymerization of methyl methacrylate in cyclohexanone

The self-initiated atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) in cyclohexanone (CHO) in the presence of CuCl₂/N,N,N′,N″,N″-pentamethyldiethylenetriamine (PMDETA) is reported. The linear semilogarithmic plot of ln([M]₀/[M]) vs time, the linear increase of number-average molecular weight (M_n) with conversion, and rather narrow molecular weight distributions (MWDs) have been observed, which are in agreement of the characteristics of living/controlled polymerization. The NMR spectrum revealed the existence of terminal chlorine. The chain extension further proved the living characteristic. The polymerization can only be successful using CHO as the solvent, and is well controlled at the temperature as low as 50 °C. The effects of ligand, solvent, temperature and monomer to catalyst ratio are all discussed.