Synthesis of diblock copolymers by combining stable free radical polymerization and atom transfer radical polymerization

A stable nitroxyl radical functionalized with an initiating group for atom transfer radical polymerization (ATRP), 4‐(2‐bromo‐2‐methylpropionyloxy)‐2,2,6,6‐tetramethyl‐1‐piperidinyloxy (Br‐TEMPO), was synthesized by the reaction of 4‐hydroxyl‐2,2,6,6‐tetramethyl‐1‐piperidinyloxy with 2‐bromo‐2‐methylpropionyl bromide. Stable free radical polymerization of styrene was then carried out using a conventional thermal initiator, dibenzoyl peroxide, along with Br‐TEMPO. The obtained polystyrene had an active bromine atom for ATRP at the ω‐end of the chain and was used as the macroinitiator for ATRP of methyl acrylate and ethyl acrylate to prepare block copolymers. The molecular weights of the resulting block copolymers at different monomer conversions shifted to higher molecular weights and increased with monomer conversion. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2468–2475, 2006     

Homo and block copolymers of tert-butyl methacrylate by atom transfer radical polymerization

Atom transfer radical polymerization (ATRP) of tert-butyl methacrylate (tBMA) was investigated using cuprous bromide with different ligands, solvents, deactivators, etc. The polymerization in bulk and diphenyl ether solvent system performed using Cu(I)Br complexed with N, N, N′, N″, N″-pentamethyldiethylenetriamine (PMDETA) catalyst in conjunction with 2-bromopropionitrile as an initiator at room temperature showed a curvature in the first-order kinetic plot. The controlled polymerization in methanol solution resulted in slower rate of polymerization and lower molecular weights. Well-defined diblock copolymers of PSt-b-PtBMA synthesized by polystyrene bromo macroinitiator (PSt-Br) with Cu(I)Cl/PMDETA catalyst system yielded predetermined molecular weights and lower polydispersities. Otherwise, the Cu(I)Br/PMDETA catalytic system showed an inefficient polymerization of tert-butyl methacrylate with lower molecular weights and higher polydispersities. Subsequent hydrolysis of the homopolymer refluxed in dioxane with addition of HCl afforded well-defined poly(methacrylic acid).     

Towards more controlled poly(n-butyl methacrylate) by atom transfer radical polymerization

The homogeneous controlled/‘living’ free radical polymerization of n-butyl methacrylate in toluene or o-xylene at 90 °C, in bulk and in solution, using the novel combination of the catalyst bis-triphenylphosphine iron(II)chloride tetrahydrate (FeCl₂ · 4H₂O(PPh₃)₂) with ethyl 2-bromoisobutyrate ((CH₃)₂CBrCO₂Et)) and α,α-dichloroacetophenone (CHCl₂COPh) as initiators has been investigated. The rate of polymerization initiated by the two initiators exhibited first-order kinetic with respect to the monomer. A linear increase of the number-average molecular weight (M_n) versus monomer conversion was observed for these systems. Among the two initiation systems, ethyl 2-bromoisobutyrate gave the fastest polymerization rate. A system with Fe³⁺ added at the beginning of the polymerization was examined and the lowest polydispersity (M_w/M_n∼1.2) was found when 10% Fe³⁺, relative to Fe²⁺ was added.     

Synthesis of AB2 miktoarm star-shaped copolymers by combining stable free radical polymerization and atom transfer radical polymerization

A stable nitroxyl radical functionalized with two initiating groups for atom transfer radical polymerization (ATRP), 4-(2,2-bis-(methyl 2-bromo isobutyrate)-propionyloxy)-2,2,6,6-tetramethyl-1-piperidinyloxy (Br₂-TEMPO), was synthesized by reacting 4-hydroxyl-2,2,6,6-tetramethyl-1-piperidinyloxy with 2,2-bis-(methyl 2-bromo isobutyrate) propanoic acid. Stable free radical polymerization of styrene was then carried out using a conventional thermal initiator, dibenzoyl peroxide, along with Br₂-TEMPO. The obtained polystyrene had two active bromine atoms for ATRP at the ω-end of the chain and was further used as the macroinitiator for ATRP of methyl acrylate and ethyl acrylate to prepare AB₂-type miktoarm star-shaped copolymers. The molecular weights of the resulting miktoarm star-shaped copolymers at different monomer conversions shifted to higher molecular weights without any trace of the macroinitiator, and increased with monomer conversion.     

Synthesis and characterization of sulfonated block copolymers by atom transfer radical polymerization

Well‐defined sulfonated polystyrene and block copolymers with n‐butyl acrylate (nBA) were synthesized by CuBr catalyzed living radical polymerization. Neopentyl p‐styrene sulfonate (NSS) was polymerized with ethyl‐2‐bromopropionate initiator and CuBr catalyst with N,N,N′,N′‐pentamethylethyleneamine to give poly(NSS) (PNSS) with a narrow molecular weight distribution (MWD < 1.12). PNSS was then acidified by thermolysis resulting in a polystyrene backbone with 100% sulfonic acid groups. Random copolymers of NSS and styrene with various composition ratios were also synthesized by copolymerization of NSS and styrene with different feed ratios (MWD < 1.11). Well defined block copolymers with nBA were synthesized by sequential polymerization of NSS from a poly(n‐butyl acrylate) (PnBA) precursor using CuBr catalyzed living radical polymerization (MWD < 1.29). © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 5991–5998, 2008     

Synthesis of poly(isobornyl acrylate) containing copolymers by atom transfer radical polymerization

For the first time, a detailed study of the atom transfer radical polymerization of isobornyl acrylate (iBA) is reported. On the basis of these results, well‐defined PiBA‐containing block copolymers were synthesized, focussing on the preparation of amphiphilic poly(acrylic acid) (PAA) containing block copolymers. The precursor monomers 1‐ethoxyethyl acrylate (EEA) as well as tert‐butyl acrylate have been used to synthesize the PAA‐segments of the PiBA‐b‐PAA block copolymers. Finally, the synthesis of “block‐like” copolymers of PiBA and PEEA via a one‐pot procedure was investigated. By optimizing the copper and ligand concentration, and choosing the appropriate solvent, a controlled polymerization behaviour was obtained in all cases, as evidenced by a detailed kinetic analysis, GPC, NMR, and MALDI‐TOF data. Thermogravimetric analysis confirmed the quantitative transformation of the precursor polymer PEEA to the corresponding PAA‐containing copolymers. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1649–1661, 2008     

Synthesis of well‐defined macromonomers and comb copolymers from polymers made by atom transfer radical polymerization

Poly(n‐butyl acrylate) macromonomers with predetermined molecular weights (1300 < number‐average molecular weight < 23,000) and low polydispersity indices (<1.2) were synthesized from bromine‐terminated atom transfer radical polymerization polymers via end‐group substitution with acrylic acid and methacrylic acid. These macromonomers, having a high degree of end‐group functionalization (>90%), were radically homopolymerized to obtain comb polymers. A high macromonomer concentration, combined with a low radical flux, was needed to obtain a high conversion of the macromonomers and a reasonable degree of polymerization. By the traditional radical copolymerization of the hydrophobic macromonomers with the hydrophilic monomer N,N‐dimethylaminoethyl methacrylate (DMAEMA), amphiphilic comb copolymers were obtained. The conversions of the macromonomers and comonomer were almost quantitative under optimized reaction conditions. The molecular weights were high (number‐average molecular weight ≈70,000), and the molecular weight distribution was broad (polydispersity index ≈ 3.5). Kinetic measurements showed simultaneous decreases in the macromonomer and DMAEMA concentrations, indicating a relatively homogeneous composition of the comb copolymers over the whole molecular weight range. This was supported by preparative size exclusion chromatography. The copolymerization of poly(n‐butyl acrylate) macromonomers with other hydrophilic monomers such as acrylic acid or N,N‐dimethylacrylamide gave comb copolymers with multimodal molecular weight distributions in size exclusion chromatography and extremely high apparent molecular weights. Dynamic light scattering showed a heterogeneous composition consisting of small (6–9 nm) and large (23–143 nm) particles, probably micelles or other type of aggregates. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3425–3439, 2003     

Synthesis of diblock copolymers by combination of organocatalyzed ring‐opening polymerization and atom transfer radical polymerization using trichloroethanol as a bifunctional initiator

This study reports an application of trichloroethanol (TCE) as a bifunctional initiator for the synthesis of block copolymers (BCPs) by organocatalyzed ring‐opening polymerization (OROP) and atom transfer radical polymerization (ATRP). TCE was employed to synthesize a low dispersity poly (valerolactone) macroinitiator, which was subsequently used for the ATRP of tert‐butyl methacrylate. While it is known that TCE can serve as an initiator in ATRP, the ability to induce polymerization under OROP is reported for the first time. The formation of well‐defined BCPs was confirmed by gel permeation chromatography and ¹H NMR. Computational studies were performed to obtain a molecular‐level understanding of the ring‐opening polymerization mechanism involving TCE as initiator. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 563–569     

Stable free radical polymerization of n-butyl acrylate in the presence of high-temperature initiators

Living radical polymerizations of acrylate are known to be difficult to achieve using TEMPO as a mediator. The stable free radical polymerization (SFRP) of acrylate tends to stop at low monomer conversion due to the accumulation of TEMPO in the medium as a result of unavoidable bimolecular termination. Rather than solving this problem by destroying the excess nitroxide using ascorbic acid or glyceraldehyde associated with pyridine as reported recently, high temperature initiators were used to slowly and continuously generate new radicals throughout the polymerization to consume the excess TEMPO molecules. Polymerizations of n-butyl acrylate initiated by the alkoxyamine unimer (1-benzoyloxy)-2-phenyl-2-(2′,2′,6′,6′-tetramethyl-1′-piperidinyloxy)ethane (BST) were performed between 130 °C and 134 °C in the presence of a series of high temperature peroxide and azo initiators. The best results in this study were obtained by the continuous addition of small amounts of di-tert-amyl peroxide throughout the polymerization. Under these conditions, the acrylate polymerizations fulfilled the criteria of a controlled polymerization process although the molecular weight distributions were slightly broad (M_w/M_n ∼ 1.5).     

Synthesis of semifluorinated block copolymers by atom transfer radical polymerization

Two sets of styrene‐based semifluorinated block copolymers, one with a perfluoroether pendant group and another with a perfluoroalkyl group, were synthesized by atom transfer radical polymerization. Microphase separation of the block copolymers was established by small‐angle X‐ray scattering and differential scanning calorimetry (DSC). DSC measurements also showed that the perfluoroether‐based polymer had a low glass‐transition temperature (?44 °C). Contact‐angle measurements indicated that the semifluorinated block copolymers had low surface energies (ca. 13 mJ/m²). These materials hold promise as low‐surface‐energy additives or surfactants for supercritical CO₂ applications. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 853–861, 2004     

Polymerization of acrylates by atom transfer radical polymerization. Homopolymerization of 2-hydroxyethyl acrylate

The application of atom transfer radical polymerization (ATRP) to the homopolymerization of 2-hydroxyethyl acrylate, a functional monomer, is reported. The polymerizations exhibit first-order kinetics, and molecular weights increase linearly with conversion. Polydispersities remain low throughout the polymerization (M_w/M_n ≈ 1.2). Reactions were conducted in bulk and in 1 : 1 (by volume) aqueous solution; the latter demonstrates the resilience of ATRP to protic media. Analysis of poly(2-hydroxyethyl acrylate) by MALDI-MS and ¹H-NMR shows M_n,exp to be much closer to M_n,th than those observed by SEC using polystyrene standards. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1417–1424, 1998     

Synthesis of AB diblock copolymers by atom-transfer radical polymerization (ATRP) and living polymerization of alpha-amino acid-N-carboxyanhydrides

The synthesis of poly(methyl acrylate)-block-poly(gamma-benzyl-L-glutamate) (PMA-b-PBLG) diblock copolymers, using atom-transfer radical polymerization (ATRP) of methyl acrylate and living polymerization of gamma-benzyl-L-glutamate-N-carboxyanhydride (Glu-NCA) is described. Amido-amidate nickelacycle end groups were incorporated onto amino-terminated poly(methyl acrylates), and the resulting complexes were successfully used as macroinitiators for the growth of polypeptide segments. This method allows the controlled preparation of polypeptide-block-poly(methyl acrylate) diblock architectures with control over polypeptide chain length and without the formation of homopolypeptide contaminants.     

Selective formation of diblock copolymers using radical trap‐assisted atom transfer radical coupling

Polystyrene (PSt) radicals and poly(methyl acrylate) (PMA) radicals, derived from their monobrominated precursors prepared by atom transfer radical polymerization (ATRP), were formed in the presence of the radical trap 2‐methyl‐2‐nitrosopropane (MNP), selectively forming PSt‐PMA diblock copolymers with an alkoxyamine at the junction between the block segments. This radical trap‐assisted, atom transfer radical coupling (RTA‐ATRC) was performed in a single pot at low temperature (35 °C), while analogous traditional ATRC reactions at this temperature, which lacked the radical trap, resulted in no observed coupling and the PStBr and PMABr precursors were simply recovered. Selective formation of the diblock under RTA‐ATRC conditions is consistent with the PStBr and PMABr having substantially different K_ATRP values, with PSt radicals initially being formed and trapped by the MNP and the PMA radicals being trapped by the in situ‐formed nitroxide end‐capped PSt. The midchain alkoxyamine functionality was confirmed by thermolysis of the diblock copolymer, resulting in recovery of the PSt segment and degradation of the PMA block at the relatively high temperatures (125 °C) required for thermal cleavage. A PSt‐PMA diblock formed by chain extenstion ATRP using PStBr as the macroinitiator (thus lacking the alkoxyamine between the PSt‐PMA segements) was inert to thermolysis. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 3619–3626     

Synthesis of novel crosslinkable polymers by atom transfer radical polymerization of cardanyl acrylate

In this work, the successful application of atom transfer radical polymerization (ATRP) to cardanyl acrylate, a polymerizable monomer derived from a renewable resource cardanol, is reported. Polycardanyl acrylate and poly(methylmethacrylate)‐cardanyl acrylate copolymers were prepared in bulk ATRP, using Copper(I) bromide/N, N, N′, N′, N″‐pentamethyl diethylene triamine (PMDETA) catalyst system at 95 °C in combination with ethyl‐2‐bromo isobutyrate initiator. The copolymers had mol. wt. (M_n) in the range 8300–2400 g/mol and polydispersity index (PDI) 1.27–2.00, depending upon the [M]₀/[I]₀ ratio. ¹H NMR analysis of the copolymer showed that unsaturation in the side chain of cardanyl acrylate is unaffected under the conditions of ATRP. This was further confirmed by studying the curing reaction of polycardanyl acrylate by supported dynamic mechanical thermal analysis (DMTA) in dual cantilever mode. The thermogravimetric analysis shows that the copolymers have improved thermal stability, by about 35 °C, in comparison with pure PMMA. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5953–5961, 2005     

Optimization of the synthesis of poly(octadecyl acrylate) by atom transfer radical polymerization and the preparation of all comblike amphiphilic diblock copolymers

The atom transfer radical polymerization of octadecyl acrylate (ODA) has been investigated and optimized to produce polymers with predetermined molecular weights and narrow polydispersities (<1.2). The poor solubility of the catalytic system formed with conventional ligands such as the N‐(n‐propyl)‐2‐pyridylmethanimine and 2,2′‐bipyridine with Cu(I)Br in nonpolar reaction conditions gave poor control over molecular weight characteristics in ODA polymerizations. The use of N‐(n‐octyl)‐2‐pyridylmethanimine in combination with Cu(I)Br yielded a more soluble catalyst that improved control over the polymerization. The products from the polymerizations were further improved when an initiator, octadecyl 2‐bromo‐2‐methyl‐propanoate, similar in structure to the monomer, was used. Together, these modifications produced polymerizations that showed true controlled character as well as products with predetermined molecular weights and narrow polydispersities. Diblock copolymers of PODA were prepared with methyl methacrylate (MMA) and olig(oethylene glycol) methyl ether methacrylate (OEGMA). The PODA‐block‐POEGMA copolymers are the first examples of all comblike amphiphilic block copolymers. One of PODA‐block‐POEGMA copolymer samples has been shown to self‐assemble as micelles in a dilute aqueous solution. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1129–1143, 2005     

Synthesis of methyl methacrylate,styrene, and isobutylene multiblock copolymers using atom transfer and cationic polymerization

ABCBA‐type pentablock copolymers of methyl methacrylate, styrene, and isobutylene (IB) were prepared by the cationic polymerization of IB in the presence of the α,ω‐dichloro‐PS‐b‐PMMA‐b‐PS triblock copolymer [where PS is polystyrene and PMMA is poly(methyl methacrylate)] as a macroinitiator in conjunction with diethylaluminum chloride (Et₂AlCl) as a coinitiator. The macroinitiator was prepared by a two‐step copper‐based atom transfer radical polymerization (ATRP). The reaction temperature, ?78 or ?25 °C, significantly affected the IB content in the resulting copolymers; a higher content was obtained at ?78 °C. The formation of the PIB‐b‐PS‐b‐PMMA‐b‐PS‐b‐PIB copolymers (where PIB is polyisobutylene), prepared at ?25 (20.3 mol % IB) or ?78 °C (61.3 mol % IB; rubbery material), with relatively narrow molecular weight distributions provided direct evidence of the presence of labile chlorine atoms at both ends of the macroinitiator capable of initiation of cationic polymerization of IB. One glass‐transition temperature (T_g), 104.5 °C, was observed for the aforementioned triblock copolymer, and the pentablock copolymer containing 61.3 mol % IB showed two well‐defined T_g's: ?73.0 °C for PIB and 95.6 °C for the PS–PMMA blocks. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3823–3830, 2005     

Synthesis and characterization of well-defined poly(tert-butyl acrylate) star polymers

Star polymers with different numbers and lengths of poly(tert-butyl acrylate) (PTBA) arms were obtained via atom transfer radical polymerization. Aliphatic alcohols with different number of hydroxyl groups varying from 3 to 6 and calix[4]arenes based on pyrogallol with 12 and 16 phenol groups were transformed to bromoester derivatives to prepare multifunctional ATRP initiators used as the cores of the stars. The star polymers were characterized by GPC with refractive index, multiangle laser light scattering and viscosimetric detectors. The molar masses of the stars reached 70,000 g/mol and the molar mass dispersities did not exceed 1.2. To elucidate the compact structure of the stars, their true molar masses were determined by GPC with triple detection (RI-MALLS-Visco) and compared with the apparent molar masses obtained from the calibration with linear poly(tert-butyl acrylate) standards. The intrinsic viscosities of the PTBA stars of the same molar mass decreased with the number of star arms but were always lower than the intrinsic viscosities of the analogue linear PTBA polymers. The values of the branching ratio g′ decreased with increasing number of arms indicating more compact structure of stars. The branching ratio g′ was correlated to the empirical predictions.     

Sequential synthesis of multiblock copolymers by atom transfer radical and cationic polymerization

ABCBA‐type pentablock copolymers of methyl methacrylate (MMA), styrene (S), and isobutylene (IB) were prepared by a three‐step synthesis, which included atom transfer radical polymerization (ATRP) and cationic polymerization: (1) poly(methyl methacrylate) (PMMA) with terminal chlorine atoms was prepared by ATRP initiated with an aromatic difunctional initiator bearing two trichloromethyl groups under CuCl/2,2′‐bipyridine catalysis; (2) PMMA with the same catalyst was used for ATRP of styrene, which produced a poly(S‐b‐MMA‐b‐S) triblock copolymer; and (3) IB was polymerized cationically in the presence of the aforementioned triblock copolymer and BCl₃, and this produced a poly(IB‐b‐S‐b‐MMA‐b‐S‐b‐IB) pentablock copolymer. The reaction temperature, varied from ?78 to ?25 °C, significantly affected the IB content in the product; the highest was obtained at ?25 °C. The formation of a pentablock copolymer with a narrow molecular weight distribution provided direct evidence of the presence of active chlorine at the ends of the poly(S‐b‐MMA‐b‐S) triblock copolymer, capable of the initiation of the cationic polymerization of IB in the presence of BCl₃. A differential scanning calorimetry trace of the pentablock copolymer (20.1 mol % IB) showed the glass‐transition temperatures of three segregated domains, that is, polyisobutylene (?87.4 °C), polystyrene (95.6 °C), and PMMA (103.7 °C) blocks. One glass‐transition temperature (104.5 °C) was observed for the aforementioned triblock copolymer. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6098–6108, 2004     

Detection of microphase separation in poly(tert-butyl acrylate-b-methyl methacrylate) synthesized via atom transfer radical polymerization by inverse gas chromatography

A trace amount of solvents such as n-octane, n-nonane, n-decane, ethyl acetate, n-propyl acetate, isoamyl acetate, toluene, ethyl benzene, n-propyl benzene, isopropyl benzene and chloro benzene was passed through the column of a gas chromatograph of which the stationary phase is poly(tert-butyl acrylate-b-methyl methacrylate), poly(tBA-b-MMA), block copolymer with low polydispersity, prepared via ATRP of tBA and MMA, respectively. The retention diagrams to determine the thermal transition of the polymer were obtained by plotting the logarithm of the specific retention volumes of isoamyl acetate and toluene against reciprocal values of absolute column temperatures between 40 and 170 °C by inverse gas chromatography (IGC) technique. Three glass transition temperatures, T_gs of poly(tBA-b-MMA) were determined at 50, 70 and 105 °C by IGC indicating the phase separation of the polymeric blocks in the copolymer. The thermodynamical interaction parameters such as weight fraction activity coefficient of solvent at infinite dilution, , Flory-Huggins polymer-solvent interaction parameter, , equation-of-state polymer solvent interaction parameter, , effective exchange energy parameter, X_eff, and solubility parameter of the copolymer, δ₂ were calculated at studied temperatures. The closeness of parameters of the poly(tBA-b-MMA) to those of the PMMA indicated that the continuous phase is MMA block in the microphase separated block copolymer. It seems that IGC is a reliable technique to study a phase separated block copolymer which contains nanosized domains.