Mechanical properties of polymer composites based on commercial epoxy vinyl ester resin and glass fiber

The effect of the addition of methyl ethyl ketone peroxide (MEKP) and cobalt naphthenate (CoNaph) on the mechanical behavior of epoxy vinyl ester resin (EVER) laminates has been investigated by using a factorial experimental design, in which the MEKP and NaphCo contents were varied. Previous results showed that there is an interaction effect between the process variables analysed on the mechanical properties evaluated. It was also observed that the MEKP/CoNaph ratio affected the tensile behavior of the EVER/glass fiber composites.     

Recycled PP/EPDM/talc reinforced with bamboo fiber: Assessment of fiber and compatibilizer content on properties using factorial design

Thermoplastic composites reinforced with natural fibers have attracted the attention of many researchers, not only for environmental concerns, but also for economic reasons, recyclability, ease of processing, etc. One promising application is in the automotive industry due to their low cost and weight. This industry is increasingly pressured to produce vehicles that consume less fuel and are less polluting. Therefore, plastics reinforced with fibers are required to produce lighter parts to replace the much more abrasive glass fiber and mineral filled composites. One of the most widely used polymers in the automotive sector for manufacturing interior and exterior vehicle components is talc filled EPDM (ethylene-propylene-diene monomer) toughened polypropylene (PP). In this context, the aim of this study was to assess mechanical and thermal properties of bamboo fiber reinforced recycled talc filled PP/EPDM composites compatibilized with maleic anhydride grafted polypropylene (PP-g-MAH). Composites were prepared, according to a 2² factorial design with center point, in a Haake twin screw extruder with subsequent injection molding. Injected specimens were subjected to tensile, flexural, impact and fatigue testing. Morphological analyses were performed by scanning electron microscopy (SEM), and thermal analyses by thermogravimetry (TGA) and differential scanning calorimetry (DSC). Addition of bamboo fiber significantly increased tensile and bending strength, modulus and fatigue life, and decreased elongation at break and impact strength. On the other hand, addition of the compatibilizer had a positive effect only on tensile and flexural strength, and fatigue life whereas the effect was negative on elongation at break and impact strength. The addition of fiber and compatibilizer did not appreciably affect the matrix melting temperature, but slightly increased crystallization temperature and in some cases the degree of crystallinity.     

PP/EPDM/CaCO3三元复合材料的相结构及力学性能研究

采用以化学键合方式在CaCO3表面包覆上聚丙烯蜡和将改性后的CaCO3先与EPDM复合、再与PP复合的工艺,制备PP/EPDM/CaCO3三元复合材料,以期在PP基体材料中得到EPDM包裹CaCO3的相结构.通过测量三元复合体系中各组分的表面张力,计算各可能组分对之间的界面张力和黏结功,分析三元复合体系中可能的相结构.热力学计算结果表明,三元复合体系中既存在以EPDM为壳、CaCO3为核的"核壳结构",又存在CaCO3与EPDM各自独立分散在PP基体中的结构.电镜照片进一步揭示,在PP/EPDM/改性CaCO3三元复合体系与PP/EPDM/未改性CaCO3三元复合体系中,这两种相结构的比例是不同的,在前者中以核壳结构为主.CaCO3表面性质的不同是产生这一差别的原因.由于这一结构差别的存在,PP/EPDM/改性CaCO3三元复合体系比PP/EPDM/未改性CaCO3三元复合体系具有更好的力学性能.当EPDM用量为8 phr、改性CaCO3用量为15 phr时,三元复合体系的冲击强度达14.25 kJ/m2,是纯PP的3.17倍.     

Design of PP/EPDM/NBR TPVs with tunable mechanical properties via regulating the core-shell structure

In this work, polypropylene (PP)/ethylene-propylene-diene monomer (EPDM)/butadiene acrylonitrile rubber (NBR) TPVs with different EPDM/NBR ratios were prepared by the core-shell dynamic vulcanization. The relationship between the core-shell structure and mechanical properties of the TPVs were thoroughly investigated. The formation of core-shell structure by adding NBR is conducive to the mechanical properties of the TPVs. The ratio of EPDM to NBR has an important effect on the structure and performances of the final products, and there is a critical ratio for this effect change. Transmission electron microscope (TEM), tensile test, reprocessing test, ageing test, rheological behavior test and stress relaxation were used to characterize the morphology and properties of the TPVs in detail. It was found that when the ratio of EPDM/NBR was 2:4, the tensile strength increased by ~14% compared with PP/EPDM TPV without NBR. Meanwhile, the reprocessing properties, rheological characteristics and instantaneous tensile deformation, etc. all exhibited sudden changes at this critical ratio.     

Effect of molding parameters on the properties of PP/PP sandwich injection moldings

The basic characteristics of a sandwich injection molded product depend on the properties of the respective resins that comprise the skin and core layers, and the skin/core resin volume ratio. The characteristics of the core layer resin and the skin/core ratio in particular may vary depending on the injection molding conditions. This report considers the influences that the molding conditions such as injection speed, cylinder temperature, and mold temperature confer on the mechanical properties of the sandwich moldings. The study employed, skin/core resin combinations involving similar and dissimilar materials i.e. homopolymer PP/homopolymer PP and homopolymer PP/copolymer PP, respectively. It was demonstrated that core cylinder temperature and mold temperature could be used to adjust the mechanical properties of sandwich injection moldings. In the case of single material sandwich moldings, injection speed seemed to play no significant role, even though it was clearly demonstrated that core volume increases with injection speed. However, core injection speed plays a significant role in the dual material system by lowering or increasing the mechanical strength of moldings as the case may be. Thus, the dormant or active role of injection speed depending on the material system has been highlighted.     

Influence of loading frequency on the fatigue behaviour of coir fibre reinforced PP composite

The influence of loading frequency on the fatigue behaviour of a coir fibre reinforced polypropylene (PP) composite was studied. The mechanical behaviour was assessed through monotonic tensile and flexural tests, followed by cyclic bending fatigue tests employing a new specimen geometry, with loading frequencies ranging from 5 to 35 Hz. Results revealed that higher strain rates during monotonic loading lead to higher flexural strength, and higher loading frequencies in cyclic tests promote reduction in fatigue life. Fractographic examination showed that one of the reasons for reduced fatigue life under higher loading frequencies might be related to increased heat generation by hysteresis, leading to a fatigue damage mechanism governed by temperature effects. The results, thus, encourage the development of good practices regarding test frequencies in order to be able to uncouple thermal and mechanical effects and provide relevant data for structural integrity assessments.     

Mechanical properties of polyimide/multi-walled carbon nanotube composite fibers

A series of polyimide (PI)/multi-walled carbon nanotube (MWCNT) composite fibers were prepared by copolymerizing a mixture of monomers and carboxylic-functionalized MWCNTs, followed by dry-jet wet spinning, thermal imidization, and hot-drawing process. The content of the carboxylic groups of MWCNTs significantly increased when treated with mixed acid, whereas their length decreased with treatment time. Both the carboxylic content and length of MWCNTs influenced the mechanical properties of the composite fibers. Fiber added with 0.1 wt% MWCNTs treated for 4 h exhibited the best mechanical properties, i.e., 1.4 GPa tensile strength and 14.30% elongation at break, which were 51% and 32% higher than those of pure PI fibers, respectively. These results indicated that a suitable MWCNT content strengthened and toughened the resultant PI composite fibers, simultaneously. Moreover, raising draw ratio resulted in the increase of tensile strength and tensile modulus of the composite fibers.     

Evaluation of the mechanical and morphological properties of long fibre reinforced polyurethane rigid foams

This paper examines the effect of glass fibre reinforcements on the mechanical and morphological properties of polyurethane rigid foams. The processing parameters of the polyurethane foam were maintained constant while the influence of the filler was evaluated in terms of fibre mass content variation (5%, 10% and 20%) and fibre length variation (12.5 mm, 25 mm and 50 mm). Tests were carried out in compression, three-point bending, tension and shear for all material configurations, the variation in fibre mass content having a larger influence on mechanical properties than fibre length. The structure of the specimens was investigated using Scanning Electron Microscopy and Computer Tomography in order to investigate the filler influence on morphology and the scatter in results.     

Tensile properties,thermal and morphological analysis of thermoplastic polyurethane films reinforced with multiwalled carbon nanotubes

The paper reports on thermal, tensile and morphological properties of thermoplastic polyurethane (TPU) based films obtained by melt-compounding and chill-roll extrusion. Composite films containing up to 1 wt% of multiwalled carbon nanotubes (MWNTs) are characterized in terms of thermal properties, tensile behavior and morphological issues taking the neat TPU film as the reference material.     

Mechanical characterization of a new Kevlar/Flax/epoxy hybrid composite in a sandwich structure

Natural fibers are inexpensive, biodegradable, and have similar specific properties to some synthetic fibers. Hardly any previous investigations exist of a composite made of multiple layers of pure Kevlar fiber fabric and pure Flax fiber fabric in a “sandwich structure”, but it only measured impact properties. The composite was made of 12 Flax/epoxy layers at the core in 3 possible configurations (i.e. [0]_12F, [0/90]_6F, or [±45]_6F) that were sandwiched by 2 Kevlar/epoxy layers (i.e. plain weave) on each side. This study showed maximum change in the mechanical properties with respect to Flax/Epoxy for tension (+137.85% in E_T, and +171.22% in σ_UT), compression (+171.22% in E_c, and −10.6% in σ_UC), 3-point bending (−11.54% in E_B, and +2.19 in σ_UB), torsion (−5.31% in G, and 395.82% in τ), and water absorption (60.04%). This novel hybrid composite may be useful for research and industry applications.     

Gallery structure and exfoliation of organophilized montmorillonite: effect on composite properties

Wyoming montmorillonite was organophilized to different extents with N-cetylpyridinium chloride and its gallery structure was studied by WAXS. PP nanocomposites were prepared using this silicate and their structure, as well as tensile properties were determined as a function of composition. Two peaks were observed in the WAXS patterns of some of the treated silicates, one of which disappeared during processing. The orientation of the organic compound in the galleries depends on its size and amount, as well as on the ion density of the filler. Multiple peaks appearing in the WAXS pattern of organophilized silicate may arise from interference, but they may also indicate the presence of several populations of layer distances. Water is absorbed between the galleries of partially organophilized silicates leading to the separation of the layers resulting in the appearance of new scattering peaks. Exfoliation occurs only above a critical gallery distance, which corresponds to the thickness of two aliphatic chains. Although exfoliation of the silicate is determined by its organophilization and gallery structure, composite properties are dominated by interfacial interaction.     

离聚物Surlyn对PBT/PP共混体系的力学性能及形态结构的影响

用力学性能测试、ＤＭＡ、ＳＥＭ等方法研究了离聚物Ｓｕｒｌｙｎ对ＰＢＴ／ＰＰ共混体系的力学性能及形态结构的影响。结果表明，在ＰＢＴ／ＰＰ共混体系中引入少量Ｓｕｒｌｙｎ可以改善界面的粘接性，从而改善其力学性能。当共混体系中ＰＢＴ／ＰＰ的组份比不变（９０／１０）且Ｓｕｒｌｙｎ的含量为６ｐｈｒ左右时，共混物的冲击强度出现极大值；而弯曲强度在Ｓｕｒｌｙｎ含量为１－２ｐｈｒ左右时有最大值。当共混体系中Ｓｕｒｌｙｎ的含量不变（６ｐｈｒ）时，其力学性能随ＰＰ含量的增加而下降。用玻璃纤维增强共混体系，可显著提高力学性能。     

Preparation, properties and characterizations of halogen-free nitrogen-phosphorous flame-retarded glass fiber reinforced polyamide 6 composite

Halogen free nitrogen-phosphorous flame retardants (PMOP) were prepared through reaction of melamine and polyphosphoric acid in the presence of flame retardant modifier CM with silicotungistic acid as a catalyst in aqueous solution. FT-IR, XRD, DSC and TGA techniques were used to characterize the reaction product PMOP. The obtained flame retardants were then used to prepare flame retardant (FR) polyamide 6 (PA6) composite reinforced with glass fiber (GF) and the factors affecting the flame retardancy of the material were also investigated. The FR GF reinforced PA6 composite and the obtained charred layers were analyzed by utilizing TGA, SEM, FT-IR and XRD. The properties of the charred layer were connected with the flame retardancy of the corresponding material to reveal the flame retarding mechanism of FR GF reinforced PA6 composite. The experimental results show that PMOP flame retardant consists of melamine polyphosphate, melamine phosphate and possible melamine pyrophosphate. The presence of CM was found to improve the flame retardancy of FR GF reinforced PA6 composite. It was experimentally found that PMOP flame retardant, which is comparatively stable in the range of processing temperatures of PA6, is particularly suitable for flame retarding PA6 reinforced with GF. With increasing the flame retardant content, the flame retardancy of the FR reinforced material is not improved so obviously. However, the increase in the GF content greatly improves the flame retardancy of the composite, because GF greatly increases the char yield of material, decreases the maximal thermal decomposition rate, promotes the formation of charred layer with (PNO)_x structure and greatly increases the strength of the charred layer. The prepared FR GF reinforced PA6 composites have good comprehensive properties with flame retardancy 1.6 mm UL 94 V-0 level, tensile strength 76.8 MPa, Young's modulus 11.7 GPa, Izod notched impact strength 4.5 kJ/m², flexural strength 98.0 MPa and flexural modulus 7.2 GPa, showing a better application prospect.     

Mechanical and viscoelastic properties of chitin fiber reinforced poly(ε-caprolactone)

Poly(ε-caprolactone)/chitin fiber (PCL-CF) composites as potential bone substitutes were prepared using a simple melt-processing method. The results from differential scanning calorimetry and dynamic mechanical thermal analysis (DMTA) showed that there was interaction between PCL and CF. Static mechanical testing showed that tensile strength, Young’s modulus and flexural strength were increased by the addition of CF. The measurements from DMTA and an advanced rheometric expansion system showed that both the storage modulus and loss modulus were enhanced by CF. The PCL-CF composite with CF of 45% by mass had the best properties among all the tested composites.     

Contribution of oriented structure and rigid nanofillers to mechanical enhancement of die-drawn PP/MWCNT composites

Oriented structure, mainly controlled by processing conditions, is another efficient method of reinforcing polymer materials in addition to compounding with rigid inorganic fillers such as carbon nanotubes (CNTs). The mechanical properties of oriented polypropylene (PP)/multiwalled CNT (MWCNT) composites, which are vital to their application fields, are investigated extensively in this paper, with an aim to distinguish the contribution of MWCNTs contents from that of the oriented structure to the final performance of the composite. The results indicate that MWCNTs mainly increase the modulus of the composites by approximately 140%. The oriented structure formed during the die-drawing process contributes more to the enhancement of tensile strength, increasing up to 550%. The modulus and tensile strength can be further improved by increasing the drawing speed. Moreover, the tensile stress field in the die-drawing process can vastly improve the dispersion of the MWCNTs in the matrix, thus providing a new idea for improving the dispersion of nanofillers in the polymer matrix.     

Mechanical properties of BPDA-ODA polyimide fibers

An aromatic polyimide was synthesized via a one-step polycondensation reaction between biphenyltetracarboxylic dianhydride (BPDA) and 4,4′-oxydianiline (ODA) in p-chlorophenol. The polyimide (BPDA-ODA) solution dopes were spun into fibers by means of dry-jet wet spinning. The as-spun fibers were drawn and treated in heating tubes for improving the mechanical properties. The thermal treatment on the fibers resulted in a relatively high tensile strength and modulus. Thermal mechanical analysis (TMA) was employed to study the linear coefficient of thermal expansion (CTE). Thermal gravimetry analysis (TGA) spectra showed that the BPDA-ODA fibers possessed an excellent property of thermo-oxidative degradation resistance. The sonic modulus E_s of the polyimide fibers was measured.     

Mechanical,thermal, and morphological properties of powder coating waste reinforced acetal copolymer

The present study investigates the individual effects of three different thermosetting waste materials, used as fillers, on the mechanical, thermal and flow properties of acetal copolymers (POM). Different amounts ranging from 5% to 30% by weight of hydrolyzed powder coating recyclates were mixed as filler material in POM. The matrix and the fillers were first dry-mixed and then compounds were prepared through melt extrusion. The resulting compounds were cooled, granulated, and then standard tensile test bars were produced through use of an injection-molding machine. We investigated the mechanical and thermal properties of test specimens, and tensile strength, bending strength and impact strength were evaluated as a function of type and amount of filler material in the POM matrix. In addition, the change in melt flow index of POM/filler mixtures was determined, before and after extrusion. Furthermore, the morphology of the specimens was examined via electron microscopy. The results of this investigation are encouraging and present an innovative approach to reutilize hydrolyzed electrostatic powder coating wastes with thermoset structures as fillers in acetal copolymers.     

Thermoset matrix reinforced with sisal fibers: Effect of the cure cycle on the properties of the biobased composite

Thermoset phenolic composites reinforced with sisal fibers were prepared to optimize the cure step. In the present study, processing parameters such as pressure, temperature, and time interval were varied to control the vaporization of the water generated as a byproduct during the crosslinking reaction. These molecules can vaporize forming voids, which in turn affect the final material properties. The set of results on impact strength revealed that the application of higher pressure before the gel point of the phenolic matrix produced composites with better properties. The SEM images showed that the cure cycle corresponding to the application of higher values of molding pressure at the gel point of the phenolic resin led to the reduction of voids in the matrix. In addition, the increase in the molding pressure during the cure step increased the resin interdiffusion. Better filling of the fiber channels decreased the possibility of water molecules diffusing through the internal spaces of the fibers. These molecules then diffused mainly through the bulk of the thermoset matrix, which led to a decrease in the water diffusion coefficient (D) at all three temperatures (25, 55 and 70 °C) considered in the experiments.     

Blends of propylene-ran-ethylene and propylene-ran-(1-butene) copolymers: Crystal superstructure and mechanical properties

Blends of isotactic propylene-ran-ethylene (EP) and propylene-ran-(1-butene) (BP) copolymers with various comonomer content (2-3.1 wt.% ethylene, 9.9 wt.% 1-butene), were prepared in Brabender internal mixer at various compositions (25/75, 50/50, 75/25). Static, impact and dynamic mechanical behavior of copolymers and their blends was investigated. The crystalline structure was studied by DSC and SAXS analysis. For all copolymers the lamellar thickness, crystallinity degree and glass transition temperature are lower than those of iPP homopolymer, depending on the comonomer content. It was found that the copolymers exhibit improved impact strength as compared to plain iPP, due to lower crystallinity and higher mobility of chains within amorphous component. Moreover, the elastic modulus as well as the yield behavior of the examined samples resulted to depend primarily on the amount of the crystalline phase and the thickness of the lamellar crystals, respectively. A linear dependence of yield stress on the logarithm of reciprocal lamellar thickness was observed for blends and copolymers, supporting the concept of thermal nucleation of dislocations which control the crystallographic slip processes initiated at the yield point. The blends of BPS with either EPS or EP2 display complete miscibility in the entire range of composition and their mechanical properties are intermediate between those of plain components, changing gradually with the composition.