表面助剂改性对Cu/ZnO/Al2O3甲醇合成催化剂性能的影响

采用共沉淀-后浸渍方法制备了表面助剂改性的Cu/ZnO/Al₂O₃ (CZA)甲醇合成催化剂, 在固定床反应器上以合成气为原料分别考察了三种助剂(Zr、Ba和Mn)对CZA催化剂性能的影响; 以Zr为助剂时反应温度的影响; 并进行了催化稳定性试验. 利用粉末X射线衍射(XRD)、低温氮气吸脱附(N₂-sorption)、氧化亚氮(N₂O)反应吸附技术、X射线光电子能谱(XPS)、氢气程序升温吸脱附(H₂-TPD)、扫描电子显微镜(SEM)和高分辨透射电子显微镜(HR-TEM)技术对催化剂进行了表征.结果显示: 以Zr或Ba作为助剂能够明显提高CZA催化剂耐热前后的甲醇时空收率(STY); Mn的引入降低了CZA催化剂的耐热前活性; Zr的引入降低了CZA催化剂最高活性温度点, 增强了CZA催化剂的催化稳定性; 还原态CZA催化剂表面Cu⁰和ZnO都能吸附活化氢气, Cu⁰与ZnO的强相互作用有利于提高催化剂的性能, 耐热后催化剂性能的降低归因于Cu晶粒的长大. 在实验和表征结果基础上,提出了CZA催化剂上合成气制甲醇的“双向同步催化反应历程”.     

Recent Advances in Multifunctional Capsule Catalysts in Heterogeneous Catalysis?

Capsule catalysts composed of pre-shaped core catalysts and layer zeolites have been widely used in the tandem reactions where multiple continuous reactions are combined into one process. They show excellent catalytic performance in heterogeneous catalysis, including the direct synthesis of middle isoparaffins or dimethyl ether from syngas, as compared to the conventional hybrid catalysts. The present review highlights the recent development in the design of capsule catalysts and their catalytic applications in heterogeneous catalysis. The capsule catalyst preparation methods are introduced in detail, such as hydrothermal synthesis method, dual-layer method, physically adhesive method and single crystal crystallization method. Furthermore, several new applications of capsule catalysts in heterogeneous catalytic processes are presented such as in the direct synthesis of liquefied petroleum gas from syngas, the direct synthesis of para-xylene from syngas and methane dehydroaromatization. In addition, the development in the design of multifunctional capsule catalysts is discussed, which makes the capsule catalyst not just a simple combination of two different catalysts, but has some special functions such as changing the surface hydrophobic or acid properties of the core catalysts. Finally, the future perspectives of the design and applications of capsule catalysts in heterogeneous catalysis are provided.     

RESEARCH AND DEVELOPMENT OF FUEL ALCOHOL SYNTHESIS FROM SYNGAS

The research and development of catalyst preparation and catalytic technology for fuel alcohol synthesis from syngas have been conducted. The laboratory research work includes the investigation on the effects of preparation method, the composition and K2O content on the catalyst performance. The influences of reaction temperature, pressure, GHSV and feed composition on higher alcohols synthesis have also been investigated. On the basis of laboratory results, the catalysts have been further tesied in micro-pilot reactor under the industrial condition to investigate the effects of commercial preparation of catalyst, the reactor scaling up and (he use of industrial coal based syngas on the fuel alcohol ( mixture of methanol and higher alcohols ) synthesis. The catalyst stability has been tested by a 1000 h continuous operation. These provide the fundamental for further commercial plant design.     

凝胶网格共沉淀法制备Cu/ZnO/Al2O3合成甲醇催化剂

随着工业污染和温室效应等环境问题及能源危机和资源危机的日益严重,以二氧化碳为原料催化合成甲醇等化学品已成为C;化工研究中最重要的前沿课题之一[‘－’j．CO。加氢合成甲醇的研究虽已有     

Studies on the structure and catalytic performance of Cu-Zn-Al catalyst prepared by liquid-phase preparation technology under different heat treatment atmosphere

Cu-Zn-Al slurry catalysts were prepared using a complete liquid-phase preparation technology under different heat treatment atmospheres. The catalysts were characterized using X-ray diffraction, X-ray photoelectron spectroscope, and N2 adsorption-desorption. Their application in the single-step synthesis of dimethyl ether from syngas was also investigated. The results indicate that the type of heat treatment atmosphere has an influence on the Cu species and the Cu⁰/Cu⁺ ratio on the catalyst surface. Moreover, the final Cu/Zn ratio on the catalyst surface is mainly dependent on the composition and reaction environment of the catalyst and little on the type of heat treatment atmosphere. The prepared catalysts can suppress sintering of active sites at high temperatures, and the type of heat treatment atmosphere mainly affects the capability of the catalyst for methanol synthesis. The catalysts perform best using N2 as the heat treatment atmosphere.     

溶胶-凝胶自燃烧法制备的CuO-ZnO/Al2O3及催化二氧化碳加氢制甲醇的性能研究

采用溶胶-凝胶自燃烧法,以柠檬酸为燃料制备了多种CuO-ZnO/Al2O3催化剂.利用N2静态吸附(BET)、X射线衍射(XRD)、扫描电子显微镜(SEM)、X-射线光电子能谱(XPS)和H2程序升温还原(H2-TPR)等方法研究了柠檬酸与硝酸盐比例关系对催化剂物化性质,形貌和还原性能的影响.并将其用于二氧化碳加氢制甲醇反应,考察催化剂的CO2转化率,甲醇选择性以及甲醇时空收率等催化性能.实验结果表明,当柠檬酸用量等于化学计量比时,CuO-ZnO/Al2O3催化剂的催化性能最好,当柠檬酸用量大于化学计量比时,催化性能次之,且变化不大,但当柠檬酸用量小于化学计量比时,催化性能明显降低.这一结果与其物化性质和还原性能有关,当柠檬酸用量等于或大于化学计量比时,催化剂中CuO颗粒较小,分散均匀,且分散度高.     

Cu/ZrO2催化剂上乙醇水蒸气重整反应的研究Ⅰ催化剂性能及其制备参数的影响

研究了Cu/ZrO2催化剂在乙醇水蒸气重整反应中的催化性能。用常规沉淀法、醇凝胶法制备了ZrO2载体;用浸渍法或共沉淀法制备了Cu/ZrO2催化剂。考察了ZrO2载体的制备方法以及Cu/ZrO2的制备参数对催化剂性能的影响。采用BET、XRD、TEM及XRF等方法对催化剂的比表面积、孔容、晶相、表面形貌以及活性组分等进行了表征。同时,制备并比较了Ni/ZrO2、Cu/10MgO-90ZrO2和Cu/10CaO-90ZrO2催化剂的性能,考察了活性组分Cu、Ni的差异以及ZrO2载体的影响。在Cu/ZrO2催化剂(Cu的质量分数为8%)上,500 ℃~600 ℃乙醇转化率达到98%~100％、H2选择性为2.0~2.6（摩尔比）。 Cu/ZrO2与Ni/ZrO2机械混合有助于H2选择性的提高。在催化剂载体中添加MgO、CaO碱性物质可以使H2选择性提高1.3倍~2.0倍。浸渍法制备的Cu/ZrO2催化剂的性能优于共沉淀法。     

铜基甲醇合成催化剂的失活研究

选用了两个化肥厂的失活甲醇合成催化剂,采用ＸＲＤ、ＳＥＭ、ＳＥＭ－ＥＤＳ、ＴＥＭ、ＸＰＳ、ＴＲＰ、ＣＯ－ＴＰＤ和化学吸附等方法对催化剂进行比较测试。结果表明,硫中毒、积炭、铜粒长大和杂质金属沉积等是造成甲醇合成催化剂失活的因素。由于某一种或几种因素都导致催化剂活性表面积的降低,对反应物ＣＯ吸附量减少,或造成催化剂对ＣＯ吸附能力的降低,从而降低合成甲醇反应的活性。硫中毒和铜粒长大是普遍存在的最主要因     

尿素水解均匀沉淀法制Cu/ZnO/Al2O3甲醇合成催化剂

甲醇是富氯液体，可通过水蒸气重整制氢用于燃料电池的氢源，是最有希望成为燃料电池电动汽车的燃料，目前这方面的研究颇受重视。现代甲醇工业是通过合成气在催化剂作用下反应制得的，所用催化剂主要为Cu／ZnO／Al2O3。为了进一步提高催化剂的性能，近年来关于催化剂制备方法的文献发表较多。吴晓晖等考察了草酸盐胶体法制备Cu／ZnO／Al2O3甲醇合成催化剂的性能，洪中山等用凝胶网格共沉淀法制得Cu／ZnO／Al2O3甲醇合成催化剂，郭宪吉等则考察了添加Mn助剂对Cu／ZnO／Al2O3甲醇合成催化剂的影响。     

Ni catalysts supported on nano-crystalline aluminum oxide prepared by a microemulsion method for dry reforming reaction

Mesoporous nano-crystalline γ-Al₂O₃ with high surface area prepared by a microemulsion (ME) method was employed as carrier for nickel catalysts in dry reforming of methane for syngas production. The structural properties of the catalysts were characterized by X-ray diffraction, Brunauer–Emmett–Teller surface area analysis, temperature programmed reduction and oxidation and scanning electron microscopy techniques. Microemulsion showed it to be a promising way for the production of nano-crystalline aluminum oxide, and the nickel catalysts prepared with this support have significant features and properties to use in the dry reforming reaction. The results revealed that the prepared γ-Al₂O₃ exhibited a nano-crystalline structure (crystal size: c.4.8 nm) with a high specific surface area (308 m² g^?1). In addition, the catalysts with different nickel contents exhibited high catalytic activity in the dry reforming reaction. The results also showed that an increase in Ni loading from 5 to 15 wt% caused a decrease in the specific surface area and nickel dispersion.     

Studies on the synthesis of higher alcohol over modified Cu/ZnO/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalyst

Higher alcohol has been considered as a potential fuel additive. Higher alcohol, including C₂–C₄ alcohol was synthesized by catalytic conversion of syngas (with a ratio of CO/H₂?=?1) derived from natural gas over modified Cu/ZnO/Al₂O₃ catalyst. Modified Cu/ZnO/Al₂O₃ catalysts promoted by alkali metal (Li) for higher alcohol synthesis (HAS) were prepared at different pH (6, 6.5, 7, 8, and 9) by co-precipitation to control Cu surface area and characterized by N₂ physisorption, XRD, SEM, H₂-TPR and TPD. The HAS reaction was carried out under a pressure of 45 bar, GHSV of 4000 h^?1, ratio of H₂/CO?=?1, and temperature ranges of 240 and 280 °C. It was found that the malachite phase of copper causes the size of copper to be small, which is suitable for methanol synthesis. Methanol and HAS share a common catalytic active site and intermediate. It was also found that the productivity to higher alcohol was correlated with Cu surface area.     

Cu/ZrO_2催化剂的结构及其CO_2加氢合成甲醇催化反应性能

采用低温氮气吸脱附、XRD、TPR、In-situ IR和XPS等表征手段,对分步沉淀法、浸渍沉淀法和固态反应法制备的CuO/ZrO2催化剂进行表征,同时考察了其CO2加氢合成甲醇反应性能。结果表明,制备方法对CuO/ZrO2的物理结构和还原性能影响很大,其中浸渍沉淀法制备的催化剂Cu与ZrO2相互作用最强,并显示了较高的CO2转化率和甲醇收率。Cu与ZrO相互作用的强弱直接影响CO加氢合成甲醇反应性能的优劣,而催化剂的比表面积不是影响反应性能的主导因素。     

稀土掺杂改性对Cu/ZnAl水滑石衍生催化剂甲醇水蒸气重整制氢性能的影响

采用原位合成法在γ-Al₂O₃表面合成了锌铝水滑石,再通过顺次浸渍法制备了一系列掺杂稀土改性的M（M=Y、La、Ce、Sm、Gd）/Cu/ZnAl催化材料,并将其应用于甲醇水蒸气重整制氢反应。探讨了稀土掺杂改性对Cu/ZnAl催化剂催化性能的影响,并采用XRD、SEM-EDS、BET、H₂-TPR、XPS和N₂O滴定等手段对催化剂进行了表征。结果表明,催化剂的活性与Cu比表面积和催化剂的还原性质密切相关,Cu比表面积越大,还原温度越低,催化活性越高。稀土Ce、Sm、Gd的引入能改善活性组分Cu的分散度、Cu比表面积以及催化剂的还原性质,进而提高催化剂的催化活性。其中,Ce/Cu/ZnAl催化剂表现出最佳的催化活性,在反应温度为250 ℃时,甲醇转化率达到100%,CO含量为0.39%,相比Cu/ZnAl催化剂,甲醇转化率提高了近40%。     

制备方法对Ni/MgO/Al2O3催化剂在甲烷与二氧化碳重整反应活性的影响

采用浸渍－还原法制备的Ｎｉ／ＭｇＯ／Ａｌ２Ｏ３在ＣＨ４与ＣＯ２重整制合成气反应中显示出良好的催化性能和一定的抗积炭能力;在１０２３Ｋ下流动反应气氛中连续运转１００ｈ,未见活性下降,ＣＨ４及Ｃ弦均为９０％左右,ＣＯ收率高于９０％,实验还发现,ＣＨ４转化率随着原料气中ＣＯ２浓度的增加而升高,当Ｖ（ＣＯ２）／Ｖ（ＣＨ４）＝２时ＣＨ４转化率可达１００％,通过ＢＥＴ比表面积测定及ＸＲＤ,ＴＥＭ等分析手段,比     

负载型金属催化剂上合成气制甲醇反应体系的耐硫性能

研究了共沉淀法制备的系列金属负载型催化剂合成气制甲醇反应性能,重点考察了催化剂上合成甲醇反应体系的耐硫性能。结果表明,Cu/ZnO催化剂显示了较好的甲醇合成反应性能,但该反应在含硫气氛下迅速失活;Pd/CeO₂催化剂体现了良好的甲醇合成反应性能和该反应体系的高耐硫性能。结合多种物理化学表征手段分析得出, Cu/ZnO催化剂在含硫气氛下因活性组分形成金属硫化物而失活;Pd/CeO₂催化剂中的载体CeO₂可优先与硫作用而保护金属活性组分,进而保持了Pd/CeO₂反应体系的高抗硫性能。     

锆助剂对低温液相合成甲醇用铜铬硅催化剂性能的影响

考察了含锆的铜铬硅催化剂低温液相合成甲醇性能，并进行了BET、TPR-H2、TPD-H2、TPD-CO、XRD和XPS表征。结果表明，锆作为结构助剂及电子助剂对催化剂在低温液相合成甲醇反应中具有显著的促进作用，反应活性可提高32.25 ％。锆助剂能有效提高催化剂的比表面积，促进催化剂中铜铬组分的分散及表面富集。ZrO2加入在催化剂表面产生的Cu+与催化活性的改善密切相关，Zr4+、Cr3+、Cu+可形成复合中心，为价态的稳定性提供微环境，在H2活化及C O键的断裂等反应步骤中起重要作用。     

沉淀还原法制备高性能CO2加氢合成甲醇Cu/ZnO/Al2O3催化剂

由铜基催化剂催化CO2+H2合成甲醇是有效利用CO2的潜在途径[1～5]. 但传统的催化剂对该反应的催化活性及选择性均很低[3～5], 因而寻求具有高活性及高选择性的新型催化剂已成为重要研究课题[4,6]. Cu/ZnO系列催化剂的制备方法和助剂对催化剂的性质及CO2加氢合成甲醇的反应性能有显著影响[6～10], 传统的气相还原活化铜基催化剂的过程常伴随强烈的热效应, 导致催化剂活化过程存在耗时长及还原条件难以控制等问题[11]. 本文采用沉淀-还原法, 用KBH4溶液对新鲜制备的碳酸盐共沉淀进行液相化学还原处理, 直接得到高活性及高选择性的还原态Cu/ZnO/Al2O3甲醇合成催化剂, 并可通过改变催化剂表面Cu+/Cu0活性物种的相对比例来改善催化剂的活性及选择性.     

完全液相法与溶胶-凝胶法制备Cu-Zn-Al双功能催化剂对浆态床一步法合成二甲醚的催化性能比较

采用完全液相法和溶胶-凝胶法分别制备了组成完全相同的Cu-Zn-Al双功能催化剂,用XRD、氮气吸附-脱附实验和XPS等手段对催化剂的性质进行表征,考察了催化剂对浆态床一步法合成二甲醚反应的催化性能.结果表明,两种方法制备的Cu基催化剂中Cu组分的物相和表面Cu含量明显不同,而催化剂的织构性质基本相同.完全液相法制备的...     

Study on Highly Active Catalysts and a Once—Through Process for Methanol Synthesis from Syngas

Highly active CNT-promoted co-precipitated Cu-ZnO-Al2O3 catalysts, symbolized as CuiZnj;Alfc-a;%CNTs, were prepared, and their catalytic activity for once-through methanol synthesis from syngas was investigated. The results illustrated that, under the reaction conditions (at 493 K, 5.0 MPa, the volume ratio of H2/CO/CO2/N2= 62/30/5/3, GHSV= 4000 h-1), the observed single-pass CO-conversion and methanol-STY over a Cu6Zn3Al1-12.5%CNTs catalyst reached 64% and 1210 mg/(h-g), which was about 68% and 66% higher than those (38% and 730 mg/(h-g)) over the corresponding CNT-free catalyst, Cu6Zn3Al1, respectively. The characteristic studies of the catalysts revealed that appropriate incorporation of a minor amount of the CNTs into the CuiZnjAlk brought about little change in the apparent activation energy of the methanol synthesis reaction, however, led to a considerable increase in the catalyst's active Cu surface area and pronouncedly enhanced the stationary-state concentration of active hydrogen-adspecies on     

La促进CuCo催化剂上合成气转化制低碳醇的研究

利用超声辅助的反相共沉淀法制备了合成气选择转化制低碳醇用CuCo基催化剂。研究稀土La助剂对CuCo基复合氧化物催化剂结构的影响和催化性能的促进作用,借助X射线衍射(XRD)、N₂吸附等温线(BET)和程序升温脱附(CO-TPD)等测试技术对催化剂进行表征,并以CO加氢合成低碳醇为模型反应对其催化性能进行评价。结果表明,La助剂的添加使催化剂晶粒细化,显著加大了比表面积,促进了合成醇活性位的形成,提高了催化剂表面较强吸附CO物种的浓度,从而明显提高催化剂的活性与C_2＋醇选择性,有效调节了低碳混合醇中甲醇的含量。