负载型金属催化剂上合成气制甲醇反应体系的耐硫性能

研究了共沉淀法制备的系列金属负载型催化剂合成气制甲醇反应性能,重点考察了催化剂上合成甲醇反应体系的耐硫性能。结果表明,Cu/ZnO催化剂显示了较好的甲醇合成反应性能,但该反应在含硫气氛下迅速失活;Pd/CeO₂催化剂体现了良好的甲醇合成反应性能和该反应体系的高耐硫性能。结合多种物理化学表征手段分析得出, Cu/ZnO催化剂在含硫气氛下因活性组分形成金属硫化物而失活;Pd/CeO₂催化剂中的载体CeO₂可优先与硫作用而保护金属活性组分,进而保持了Pd/CeO₂反应体系的高抗硫性能。     

生物质气催化合成甲醇的研究

在高压微型反应装置上进行了生物质气合成甲醇的研究。利用组成为H2/CO/CO2 /N2(体积比)=52.5/21.5/22.8/3.2 的富CO2原料气考察了不同温度、压力和空速条件时甲醇的时空产率和质量分数。结果表明,在所考察的范围内,甲醇的产率和质量分数在260 ℃达到最大。产率和质量分数随反应压力升高而增大,空速增加使产率增大,甲醇的质量分数降低。当p=4 MPa,t=260 ℃,WHSV=5 280 h-1时, 甲醇的时空产率为0.79 g·（mL·h）－１,质量分数为96.2%,与工业合成气相比,分别下降25.8％和1.64％。     

不同改性组分对Cu-ZnO基催化剂低温甲醇合成性能的影响

通过共沉淀法制备了Al、Zr和Ce改性的Cu-ZnO基低温甲醇合成催化剂,采用氮气物理吸附、H2-TPR、CO2-TPD、N2O滴定、XRD和TEM等技术对其进行了表征,并考察了改性组分和煅烧温度对其在170℃下合成气制甲醇催化性能的影响。结果表明,经Zr改性的Cu-ZnO基催化剂,其低温甲醇合成性能较好;随着煅烧温度的降低,Cu在催化剂表面的分散度逐渐变大、颗粒逐渐变小,所得到的催化剂其活性也较高;其中,未经煅烧的Cu-ZnO/ZrO2催化剂的活性最佳,其甲醇时空产率为106.02 g/(kg·h),选择性达87.04%。     

Promoting effect of polyoxyethylene octylphenol ether on Cu/ZnO catalysts for low-temperature methanol synthesis

Cu/ZnO catalysts were prepared by the co-precipitation method with the addition of OP-10 (polyoxyethylene octylphenol ether) and were chemically and structurally characterized by means of XRD, BET, H₂-TPR, CO-TPD and N₂O-titration. The effect of OP-10 addition on the activity of Cu/ZnO for the slurry phase methanol synthesis at 150 °C was evaluated. The results showed that Cu/ZnO prepared with addition of 8% OP-10 (denoted as C8) exhibited the promoted activity for the methanol synthesis. The conversion of CO and the STY (space time yield) of methanol were 42.5% and 74.6% higher than those of Cu/ZnO prepared without addition of OP-10 (denoted as C0), respectively. The precursor of C8 contained more aurichalcite and rosasite, and the concerted effect of Cu-Zn in C8 was found to be stronger than that in C0. Compared with C0, C8 showed smaller particle size, lower reduction temperature and larger BET and Cu surface areas.     

Development of high performance Cu/ZnO-based catalysts for methanol synthesis and the water-gas shift reaction

Our groups studies on Cu/ZnO-based catalysts for methanol synthesis via hydrogenation of CO₂ and for the water-gas shift reaction are reviewed. Effects of ZnO contained in supported Cu-based catalysts on their activities for several reactions were investigated. The addition of ZnO to Cu-based catalyst supported on Al₂O₃, ZrO₂ or SiO₂ improved its specific activity for methanol synthesis and the reverse water-gas shift reaction, but did not improve its specific activity for methanol steam reforming and the water-gas shift reaction. Methanol synthesis from CO₂ and H₂ over Cu/ZnO-based catalysts was extensively studied under a joint research project between National Institute for Resources and Environment (NIRE; one of the former research institutes reorganized to AIST) and Research Institute of Innovative Technology for the Earth (RITE). It was suggested that methanol should be produced via the hydrogenation of CO₂, but not via the hydrogenation of CO, and that H₂O produced along with methanol should greatly suppress methanol synthesis. The Cu/ZnO-based multicomponent catalysts such as Cu/ZnO/ZrO₂/Al₂O₃ and Cu/ZnO/ZrO₂/Al₂O₃/Ga₂O₃ were highly active for methanol synthesis from CO₂ and H₂. The addition of a small amount of colloidal silica to the multicomponent catalysts greatly improved their long-term stability during methanol synthesis from CO₂ and H₂. The purity of the crude methanol produced in a bench plant was 99.9 wt% and higher than that of the crude methanol from a commercial methanol synthesis from syngas. The water-gas shift reaction over Cu/ZnO-based catalysts was also studied. The activity of Cu/ZnO/ZrO₂/Al₂O₃ catalyst for the water-gas shift reaction at 523 K was less affected by the pre-treatments such as calcination and treatment in H₂ at high temperatures than that of the Cu/ZnO/Al₂O₃ catalyst. Accordingly, the Cu/ZnO/ZrO₂/Al₂O₃ catalyst was considered to be more suitable for practical use for the water-gas shift reaction. The Cu/ZnO/ZrO₂/Al₂O₃ catalyst was also highly active for the water-gas shift reaction at 673 K. Furthermore, a two-stage reaction system composed of the first reaction zone for the water-gas shift reaction at 673 K and the second reaction zone for the reaction at 523 K was found to be more efficient than a one-stage reaction system. The addition of a small amount of colloidal silica to a Cu/ZnO-based catalyst greatly improved its long-term stability in the water-gas shift reaction in a similar manner as in methanol synthesis from CO₂ and H₂.     

A sulfur-tolerant Pd/CeO2 catalyst for methanol synthesis from syngas

The catalytic activity of cefia-supported Pd for selective hydrogenation of CO is well preserved in the presence of 30 ppm H2S due to the parallel oxidation of sulfur by CeO2 under standard methanol synthesis conditions. The bifunctional nature of this catalyst opens a route for the conversion of sulfur-contaminated gas streams such as the integrated gasification combined cycle syngas or biogas into liquid fuels if desulfurization by conventional means is not practical.     

A sulfur-tolerant Pd/CeO2 catalyst for methanol synthesis from syngas

The catalytic activity of ceria-supported Pd for selective hydrogenation of CO is well preserved in the presence of 30 ppm H2S due to the parallel oxidation of sulfur by CeO2 under standard methanol synthesis conditions. The bifunctional nature of this catalyst opens a route for the conversion of sulfur-contaminated gas streams such as the integrated gasification combined cycle syngas or biogas into liquid fuels if desulfurization by conventional means is not practical.     

Alcohol synthesis over bulk aluminium-nickel-copper based catalysts from syngas

The catalytic performance of bulk aluminium-nickel-copper based catalyst was investigated with regard to alcohol synthesis. It was shown that, in spite of forming methanol as the main product, these catalysts are promising for the production of higher alcohols. Higher activation temperature increased the production of higher alcohols. The change of the salt concentration decreased the selectivity, while the pH had basically no effect on the selectivity.     

热处理时间对CuZnAl催化剂合成C2+OH性能的影响

采用完全液相法在不同热处理时间下制备了CuZnAl催化剂,利用X射线光电子能谱（XPS）、X射线衍射（XRD）、H₂程序升温还原（H₂-TPR）、NH₃吸附-脱附（NH₃-TPD-MS）和N₂物理吸附-脱附等方法对其结构进行了表征分析,并在浆态床反应器上对其催化合成气制C₂₊OH的性能进行了研究。研究发现,延长热处理时间增强了催化剂中Cu和Al物种之间的相互作用力,改变了其中Cu⁺的量,从而影响Cu⁺-Cu⁰活性位的协同作用。同时,热处理时间的延长减少了催化剂的表面酸量,增大了孔容和孔径;催化剂表面较少的弱酸位及较大孔容和孔径均有利于C₂₊OH的生成。热处理时间为7 h时所制备的CuZnAl催化剂表现出了优良的低碳醇合成催化活性,CO转化率和总醇中C₂₊OH的质量分数分别达到了38.1%和65.9%。     

Fe/MgO催化剂上乙腈和甲醇选择性合成丙烯腈

丙烯腈(AN)是一种重要的有机合成单体,自从1960年美国Sohio公司开发出以丙烯、氨和空气为原料的丙烯氨氧化生产丙烯腈的SOHIO工艺以来,目前全球95％以上的丙烯腈是通过SOHIO路线生产的。而乙腈(ACN)是丙烯氨氧化制丙烯腈的主要副产物,每吨丙烯腈副产25～     

Ir和IrPd催化剂的合成及结构调控对其甲醇氧化性能的影响

以三嵌段共聚物P123(聚环氧乙烷-聚环氧丙烷-聚环氧乙烷,PEO₂₀-PPO₇₀-PEO₂₀)为还原剂和保护剂,比较了水热法和溶剂热法对纯Ir和IrPd合金催化剂合成及其电催化氧化甲醇(MOR)性能的影响。对于纯Ir催化剂,在相同条件下,溶剂热法能更好地促进Ir前驱体的还原。对于IrPd合金催化剂,溶剂热法可制得表面富含Ir但MOR活性较低的核壳结构产物(IrPd-S)。水热反应得到的不同原子比(IrPd、Ir₂Pd、IrPd₂)的产物粒径更小,元素分布更均匀。其中比例为1∶1的IrPd (IrPd-H)催化剂的MOR电催化活性最高。上述结果表明,通过调节溶剂类型以及P123的结构诱导作用,可以有效地调节纯Ir和IrPd合金催化剂的结构、表面组成和电催化活性。     

Ir和IrPd催化剂的合成及结构调控对其甲醇氧化性能的影响

以三嵌段共聚物P123(聚环氧乙烷-聚环氧丙烷-聚环氧乙烷,PEO₂₀-PPO₇₀-PEO₂₀)为还原剂和保护剂,比较了水热法和溶剂热法对纯Ir和IrPd合金催化剂合成及其电催化氧化甲醇(MOR)性能的影响。对于纯Ir催化剂,在相同条件下,溶剂热法能更好地促进Ir前驱体的还原。对于IrPd合金催化剂,溶剂热法可制得表面富含Ir但MOR活性较低的核壳结构产物(IrPd-S)。水热反应得到的不同原子比(IrPd、Ir₂Pd、IrPd₂)的产物粒径更小,元素分布更均匀。其中比例为1∶1的IrPd (IrPd-H)催化剂的MOR电催化活性最高。上述结果表明,通过调节溶剂类型以及P123的结构诱导作用,可以有效地调节纯Ir和IrPd合金催化剂的结构、表面组成和电催化活性。     

老化时间对Cu/ZnO/Al2O3合成甲醇催化剂性能的影响

并流共沉淀法制备了CuO/ZnO/Al2O3催化剂前驱体及催化剂,用XRD、TG－DTG、TPR、N2吸附及加压微反活性评价技术,考察了母料老化时间对催化剂前驱体物相组成及焙烧后物料中CuO－ZnO间的作用和物化性能的影响,提出了催化剂母料物相随老化时间的变化。研究表明,老化时间对催化剂活性的影响是通过改变催化剂比表面积及形成CuO ZnO固溶体的结果。     

合成气一步法制备二甲醚核壳结构催化剂的制备及其反应性能

以生物质(葡萄糖、蔗糖、淀粉)为模板剂,通过水热合成法制备具有核壳结构的CuO-ZnO-Al₂O₃@Al₂O₃复合催化剂,该催化剂以甲醇合成催化剂CuO-ZnO-Al₂O₃为核,甲醇脱水催化剂Al₂O₃为壳.SEM-EDS对催化剂核壳结构的表征发现,通过改变水热合成温度和合成时间可以调变催化剂中Al₂O₃壳层的厚度.将该复合催化剂用于合成气直接制备二甲醚的反应,在空速1 500 mL/(h·g_cat)、温度260 ℃、压力5.0 MPa的条件下,CO转化率和二甲醚选择性分别达到35.2%和61.1%.     

还原气氛对CoFe/SBA-15催化剂F-T反应性能的影响

考察了不同还原气氛处理CoFe/SBA-15催化剂对F-T反应性能的影响。结果表明,H2气氛下有利于六方钴的生成;催化剂的活性取决于钴含量,随着钴含量的增加,F-T反应中CO转化率增加,C5+选择性增加。随着铁含量的增加,催化剂表现了较高的CO2选择性。CO还原有利于立方钴的生成,导致催化活性相比H2还原的催化剂活性要低。同时CO还原容易产生积炭使催化剂的钴活性位被覆盖,导致甲烷选择性随着钴含量增加而升高。但碳化铁的生成有利于提高20Fe/SBA-15催化剂的活性,有利于低碳烃生成及C2~4烃烯烷比增加。     

甲醇制备甲酸甲酯、甲缩醛和聚甲醛二甲醚的催化反应研究进展

由甲醇向下游衍生合成甲酸甲酯、甲缩醛和聚甲醛二甲醚等反应过程,不仅可以有效延伸甲醇产业链,消化业已形成的甲醇过剩产能,而且还可以带来巨大的经济和环境保护方面的效益,近年来受到研究者的广泛关注,与之相关的催化研究和开发也已取得长足的进步和发展。述评概述了近年来由甲醇出发制备甲酸甲酯、甲缩醛以及聚甲醛二甲醚等过程在催化剂制备和反应机理探索方面的研究进展,侧重介绍了贵金属催化剂上甲醇选择氧化制甲酸甲酯、钒基催化剂上甲醇选择氧化制甲缩醛以及分子筛催化剂上甲醇或甲缩醛与三聚甲醛合成聚甲醛二甲醚等催化反应过程。最后,对甲醇催化转化利用的未来发展方向进行了展望。     

稀土掺杂改性对Cu/ZnAl水滑石衍生催化剂甲醇水蒸气重整制氢性能的影响

采用原位合成法在γ-Al₂O₃表面合成了锌铝水滑石,再通过顺次浸渍法制备了一系列掺杂稀土改性的M（M=Y、La、Ce、Sm、Gd）/Cu/ZnAl催化材料,并将其应用于甲醇水蒸气重整制氢反应。探讨了稀土掺杂改性对Cu/ZnAl催化剂催化性能的影响,并采用XRD、SEM-EDS、BET、H₂-TPR、XPS和N₂O滴定等手段对催化剂进行了表征。结果表明,催化剂的活性与Cu比表面积和催化剂的还原性质密切相关,Cu比表面积越大,还原温度越低,催化活性越高。稀土Ce、Sm、Gd的引入能改善活性组分Cu的分散度、Cu比表面积以及催化剂的还原性质,进而提高催化剂的催化活性。其中,Ce/Cu/ZnAl催化剂表现出最佳的催化活性,在反应温度为250 ℃时,甲醇转化率达到100%,CO含量为0.39%,相比Cu/ZnAl催化剂,甲醇转化率提高了近40%。     

Effect of textural characteristics on the catalytic performance of supported KCoMoS2 in the synthesis of higher alcohols from syngas

The influence of textural characteristics on the catalytic performance of supported KCoMoS₂ catalysts was explored to provide essential information for the design of better catalysts for the synthesis of higher alcohols (C₁–C₅) from syngas. Syngas conversion was carried out over KCoMoS₂ catalysts supported on various mesoporous (alumina and carbon-coated alumina) and microporous (two types of powdered activated carbons) materials. The experimental results show that catalysts supported over microporous materials exhibit higher catalytic activity in HAS from syngas than catalysts based on mesoporous materials.     

Titania supported copper catalysts for methanol synthesis from carbon dioxide

The effect of co-catalyst (ZnO or ZrO₂) has been tested for hydrogenation of CO₂ on CuO/TiO₂ and CuO/Al₂O₃. CuO−ZnO/TiO₂ catalyst showed the highest activity for methanol synthesis. Kinetic parameters were also determined.