Morphological investigations of block sulfonated poly(arylene ether ketone) copolymers as potential proton exchange membranes

A series of block sulfonated poly(arylene ether ketone) (SPAEK) copolymers with different block lengths and ionic contents were synthesized by a two‐stage process. The morphology of these block SPAEK copolymers was investigated by various methods, such as differential scanning calorimetry (DSC), transmission electron microscope (TEM), and small angle X‐ray scattering (SAXS). Dark colored ionic domains of hundreds of nanometers spreading as a cloud‐like belt were observed in TEM images. The sizes of the ionic domains as a function of block copolymer composition were determined from SAXS curves. The results for the evolution of ionic domains revealed that the block copolymers exhibited more clearly phase‐separated microstructure with increasing ionic contents and hydrophobic sequence lengths. Proton conductivity is closely related to the microstructure, especially the presence of large interconnected ionic domains or ionic channels. Block SPAEK membranes have interconnected ionic clusters to provide continuous hydrophilic channels, resulting in higher proton conductivity. Copyright © 2010 John Wiley & Sons, Ltd.     

Sulfonated Poly(ether ether ketone) and Poly(ethylene glycol) Diacrylate Based Semi-Interpenetrating Network Membranes for Fuel Cells

Polymer electrolyte membranes are prepared from novel semi-interpenetrating polymer network material where the sulfonated poly (ether ether ketone) (SPEEK) is the linear polymer and the poly (ethylene glycol) diacrylate (PEGDA) is the cross-linking constituent. The semi-IPN is prepared by in situ polymerization of PEGDA in the presence of sulfonated poly (ether ether ketone). SPEEK is prepared by direct sulfonation of commercial PEEK (Gatone? 1100) by reported procedures. SPEEK with degree of sulfonation 63% (calculated from FT-NMR) is selected as the base membrane and different semi-IPN membranes were prepared by varying the PEGDA and SPEEK ratio. The degree of sulfonation of SPEEK and the formation of semi-IPN were confirmed by spectroscopy studies. The various semi-IPN membranes were characterized for ion-exchange capacity, water uptake, hydrolytic stability, proton conductivity and thermal stability for evaluating the suitability of these membranes for fuel cells. The proton conductivity of the membranes decreased with increasing PEGDA content. The Semi-IPN membranes exhibited conductivities (30°C) from 0.018 S/cm to 0.006 S/cm. These interpenetrating network membranes showed higher hydrolytic stability than the pure SPEEK membrane. This study shows that semi-IPN membranes based on PEGDA and SPEEK can be viable candidates for electrolyte membranes.     

Semi-interpenetrating polymer networks toward sulfonated poly(ether ether ketone) membranes for high concentration direct methanol fuel cell

Semi-IPNs were constructed by forming the crosslinking networks via the reaction between BPPO and diamine cross-linkers to overcome the dimensional swelling and methanol-permeation issues of SPEEK.     

Sulfonated poly(ether ether ketone) composite membranes based on amino-modified halloysite nanotubes that effectively immobilize phosphotungstic acid

In this work, we prepared amino-modified halloysite nanotubes (PEI-DHNTs) via the co-deposition of self-polymerized dopamine and polyethylenimine (PEI) on the surface of nanotubes, which was confirmed by X-ray photoelectron spectroscopy (XPS) and Thermogravimetric analysis (TGA). A series of composite proton exchange membranes (PEMs) were prepared by incorporating PEI-DHNTs and phosphotungstic acid (HPW) into sulfonated poly(ether ether ketone) (SPEEK). It was found that both PEI-DHNTs and HPW were well dispersed in the polymer matrix, exhibiting excellent filler-matrix compatibility. The composite membranes demonstrated enhanced proton conductivity, reaching as high as 0.078 S cm⁻¹ with 33.3 wt.% HPW loading, which was ~90% higher than that of SPEEK control membrane. Such improvement was mainly attributed to the strong acid–base pairs formed by PEI-DHNT with both SPEEK and HPW, which shortened proton hopping distance and created more continuous proton conduction pathways. Furthermore, the membrane conductivity remained almost constant after 1 year's immersion in liquid water, indicating the successful immobilization of HPW in the composite membranes.     

Preparation and characterization of monovalent cation selective sulfonated poly(ether ether ketone) and poly(ether sulfone) composite membranes

Highly charged cation permeable composite membranes were prepared by blending of sulfonated poly(ether sulfone) (SPES) with sulfonated poly(ether ether ketone) (SPEEK) in 0 to 90% weight ratio, to adjust the hydrophobic properties and ion selective nature. Extent of sulfonation was confirmed by 1H NMR and ion exchange capacity and degree of sulfonation depending on blending composition. These membranes were characterized as a function of weight fraction of SPEEK by recording ion-exchange capacity, water uptake, thermogravimetric analysis, membrane conductivity and membrane potential in equilibration with different electrolytic solutions. Membrane permselectivity and solute flux were estimated using these data on the basis of non-equilibrium thermodynamic principles and for observing the selectivity of different membranes for mono- or bivalent counter-ions. It was observed that relative selectivity for monovalent in comparison to bivalent counter-ions were increased with the decrease in SPEEK content in the composite membrane matrix. The range of SPEEK content in the blend from 60 to 80% appears the most suitable for the selective separation of monovalent ions from bivalent ions. Furthermore, highly charged nature and stabilities of these membranes extend their applications for the electro-assisted separations of similarly charged ions as well as other electro-membrane processes.     

Promotion of PEM self-humidifying effect by nanometer-sized sulfated zirconia-supported Pt catalyst hybrid with sulfonated poly(ether ether ketone)

A self-humidifying membrane based on low-cost sulfonated poly (ether ether ketone) (SPEEK) hybrid with sulfated zirconia (SO4(2-)/ZrO2, SZ)-supported platinum catalyst (Pt-SZ catalyst) was investigated for fuel cell applications. The SZ particle, a solid-state superacid with hygroscopic and high proton conductivity properties, was employed as the catalyst support. The SPEEK/Pt-SZ self-humidifying membrane was characterized by TEM and SEM coupled with EDX. FT-IR was conducted to verify the effect of SPEEK/Pt-SZ membrane on catalytic combination of crossover hydrogen and oxygen. To display the advantages of Pt-SZ catalyst as the additive, the IEC, water uptake, proton conductivity, single-cell performance, and areal resistance measurements were compared between the plain SPEEK membrane, SPEEK/Pt-SiO2 membrane, and the SPEEK/Pt-SZ membrane. The SPEEK/Pt-SZ membrane exhibited the highest IEC value, proton conductivity, single-cell performance, and the lowest areal resistance relative to the plain SPEEK and SPEEK/Pt-SiO2 membranes. The SPEEK/Pt-SZ self-humidifying membrane exhibited peak power density of 1.0 W/cm2 under dry operation condition compared with 0.89 W/cm2 and 0.58 W/cm2 of SPEEK/Pt-SiO2 and plain SPEEK membranes, respectively. The incorporation of the catalytic, hygroscopic and proton conductive Pt-SZ catalyst in the SPEEK/Pt-SZ self-humidifying membrane facilitated water balance and proton conduction, and accordingly improved its single cell performance under dry operation. In addition, the enhanced OCV and the decreased areal ohmic resistance confirmed the promotion effect of Pt-SZ catalyst in the self-humidifying membrane on suppressing reactant crossover and the membrane self-humidification.     

Synthesis and characterization of multiblock copolymers based on hydrophilic disulfonated poly(arylene ether sulfone) and hydrophobic partially fluorinated poly(arylene ether ketone) for fuel cell applications

Sulfonated fluorinated multiblock copolymers based on high performance polymers were synthesized and evaluated for use as proton exchange membranes (PEMs). The multiblock copolymers consist of fully disulfonated poly(arylene ether sulfone) and partially fluorinated poly(arylene ether ketone) as hydrophilic and hydrophobic segments, respectively. Synthesis of the multiblock copolymers was achieved by a condensation coupling reaction between controlled molecular weight hydrophilic and hydrophobic oligomers. The coupling reaction could be conducted at relatively low temperatures (e.g., 105 °C) by utilizing highly reactive hexafluorobenzene (HFB) as a linkage group. The low coupling reaction temperature could prevent a possible trans‐etherification, which can randomize the hydrophilic‐hydrophobic sequences. Tough ductile membranes were prepared by solution casting and their membrane properties were evaluated. With similar ion exchange capacities (IECs), proton conductivity and water uptake were strongly influenced by the hydrophilic and hydrophobic block sequence lengths. Conductivity and water uptake increased with increasing block length by developing nanophase separated morphologies. Atomic force microscopy (AFM) and transmission electron microscopy (TEM) experiments revealed that the connectivity of the hydrophilic segments was enhanced by increasing the block length. The systematic synthesis and characterization of the copolymers are reported. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 214–222, 2010     

Synthesis and characterization of multiblock partially fluorinated hydrophobic poly(arylene ether sulfone)‐hydrophilic disulfonated poly(arylene ether sulfone) copolymers for proton exchange membranes

Hydrophobic‐hydrophilic sequence multiblock copolymers, based on alternating segments of phenoxide terminated fully disulfonated poly(arylene ether sulfone) (BPS100) and fluorine‐terminated poly(arylene ether sulfone) (6FBPS0) were synthesized and evaluated for application as proton exchange membranes. By utilizing mild reaction conditions the ether–ether interchange reactions were minimized, preventing the randomization of the multiblock copolymers. Tough, ductile, transparent membranes were solution cast from the block copolymers and were characterized with regard to intrinsic viscosity, morphology, water uptake, and proton conductivity. The conductivity values of the 6FBPS0‐BPSH100 membranes were compared to Nafion 212 and a partially fluorinated sulfonated poly(arylene ether sulfone) random copolymer (6F40BP60). The nanophase separated morphology was confirmed by transmission electron microscopy and small angle X‐ray scattering, and enhanced proton conductivity at reduced relative humidity was observed with longer block lengths. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

不同磺化度下的磺化聚醚醚酮对全钒储能液流电池性质影响的研究

本文报道了采用浓硫酸作为磺化剂,成功合成了不同磺化度下的聚醚醚酮(PEEK)膜,并深入研究了磺化条件包括磺化时间和磺化剂的用量对所获薄膜性能的影响,获得了在不同磺化度（DS）下SPPEK膜的离子交换容,含水率,机械性能,质子电导率等参数,特别测定了在全钒液流电池工作条件下钒离子(Ⅳ)渗透率,首次为该类液流储能电池使用价廉质优的质子交换膜提供了基础实验数据。室温条件下的实验结果如下：1）磺化12小时后,膜的磺化度46%,含水量为28%,钒离子(Ⅳ)选择性最佳（钒离子渗透率为1.2×10-7 cm2/min-1,是Nafion117 (2.9×10-6 cm2/min-1)的1/24）,其质子电导率只有0.02 S/cm;2）磺化96小时其磺化度达79%的膜,质子电导率达0.16 S/cm,是Nafion117 (0.10S/cm) 的1.6倍, 但其机械性能最差;3）与Nafion117膜相比,磺化在36到48小时的SPPEK膜其机械力学性能好,薄膜的钒离子渗透率、离子交换容IEC、质子导电率和含水率高,且对钒离子的选择性佳,尤其价格仅为Nafion膜的1/13,是理想的Nafion膜的代替物,可望直接应用于全钒氧化还原液流（VRB）电池中。本文还讨论了磺化时间和不同磺化剂量对膜的性质的影响。     

Synthesis and properties of sulfonated multiblock copoly(ether sulfone)s by a chain extender

A new series of sulfonated multiblock copoly(ether sulfone)s applicable to proton exchange membrane fuel cells was synthesized. The multiblock copolymers were synthesized by the nucleophilic aromatic substitution of hydroxyl‐terminated oligomers in the presence of highly reactive decafluorobiphenyl (DFB) as a chain extender. Because of the high reactivity of DFB, the ether–ether interchange reaction, which could lead to a randomized polymer architecture, was prevented, and multiblock copolymers with high molecular weights were easily produced. The multiblock copolymers gave tough, flexible, and transparent membranes by solution casting. The ion exchange capacity values could be easily controlled by changing the sulfonated block ratios in the copolymers. The resulting membranes demonstrated good oxidative and dimensional stability and significantly higher proton conductivity than sulfonated random poly(ether sulfone) copolymers. The morphologies of the membranes were investigated by tapping mode atomic force microscopy, which showed that the multiblock membranes had a clear hydrophilic/hydrophobic separated structure. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3947–3957, 2008     

侧链结构对磺化聚芳醚性能及微观形貌的影响

比较了3种主链结构相同而侧链结构不同的磺化聚芳醚(SPAE)材料的性能. 分析了侧链结构对聚合物的吸水、 溶胀及质子传导行为的影响. 结果表明, 在相同的离子交换容量(IEC)条件下, 具有柔顺脂肪族侧链的聚芳醚材料具有较高的质子传导率. 其原因是由于柔顺的脂肪族侧链比刚性的芳香族侧链更易运动, 有利于侧链末端磺酸基团的聚集, 进而形成离子簇. 3种聚合物微观形貌的分析结果表明, 含柔顺侧链结构的聚合物薄膜具有更大的质子传输通道, 其结果与聚合物的宏观吸水和传导现象相吻合.     

SPEEK/PES嵌段聚合物的制备及性能

本文首先合成具有易磺化链段/难磺化链段的嵌段共聚物, 再通过温和的后磺化方法, 制备磺化聚醚醚酮/聚醚砜(SPEEK/PES)嵌段聚合物, 初步研究了膜的微观形貌和性能.     

自交联型磺化聚醚醚酮质子交换膜的合成

以含3,3'-二烯丙基双酚 A 结构单元的聚醚醚酮为基膜材料, 通过自由基加成反应在取代基上引入磺酸基团, 合成侧链型磺化聚醚醚酮(SPEEK)质子交换膜. 用傅里叶变换红外(FTIR)光谱、 核磁共振氢谱(¹H NMR)、 热重分析(TG)和扫描电子显微镜(SEM)等方法对 SPEEK 的结构进行表征. 实验结果表明, 巯基丙磺酸被接枝在聚醚醚酮侧基上, SPEEK 膜具有明显的亲水疏水微相分离形貌, 磺酸基团相互聚集形成离子通道. SPEEK 膜离子交换容量为 2.12 mmol/g, 钒离子渗透率为 1.54×10^-6 cm²/min, 低于Nafion117 膜的钒离子渗透率, 阻钒能力优于 Nafion117 膜. 以 SPEEK-4 膜组装电池的自放电时间约为130 h, 长于 Nafion117 膜的 66 h. 电池充放电循环 50 次, SPEEK-4 膜的库仑效率、 电压效率和能量效率没有明显降低, 显示出良好的稳定性.     

Sulfonated poly(aryl ether ether ketone ketone)s containing fluorinated moieties as proton exchange membrane materials

A series of sulfonated poly(aryl ether ether ketone ketone)s statistical copolymers with high molecular weights were synthesized via an aromatic nucleophilic substitution polymerization. The sulfonation content (SC), defined as the number of sulfonic acid groups contained in an average repeat unit, could be controlled by the feed ratios of monomers. Flexible and strong membranes in sodium sulfonate form could be prepared by the solution casting method, and readily transformed to their proton forms by treating them in 2 N sulfuric acid. The polymers showed high T_gs, which increased with an increase in SC. Membranes prepared from the present sulfonated poly(ether ether ketone ketone) copolymers containing the hexafluoroisopropylidene moiety (SPEEKK‐6F) and copolymers containing the pendant 3,5‐ditrifluoromethylphenyl moiety (SPEEKK‐6FP) had lower water uptakes and lower swelling ratios in comparison with previously prepared copolymers containing 6F units. All of the polymers possessed proton conductivities higher than 1 × 10^?2 S/cm at room temperature, and proton conductivity values of several polymers were comparable to that of Nafion at high relative humidity. Their thermal stability, oxidative stability, and mechanical properties were also evaluated. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2299–2310, 2006     

Sulfonated poly(ether ether ketone)/polyaniline composite proton-exchange membrane

Sulfonated poly(ether ether ketone) (PEEK) was prepared by sulfonation of commercial Victrex^@ PEEK and degree of sulfonation was found to be about 44.5% by ¹H NMR. Sulfonated PEEK/polyaniline composite membranes, in order to prevent methanol crossover, were prepared by chemical polymerization of a thin layer of polyaniline (PANI) in the presence of a high oxidant concentration on a single face modification. FTIR and PANI coating density studies confirmed the loading of PANI in sulfonated PEEK membrane matrix. PANI composite membranes with different polymerization time were prepared and subjected to thermogravimetric analysis as well as electrochemical and methanol permeability study to compare with sulfonated PEEK and Nafion 117 membrane. Ion-exchange capacity, water uptake, proton transport numbers and proton conductivities for different PANI composite sulfonated PEEK (SPEEK) membranes were found to be dependent on the coating density of the PANI in the membrane matrix and were slightly lower than that of Nafion 117 membrane. Methanol permeability of these membranes (especially SPEEK/PANI-1.5) was about four times lower than Nafion 117 membrane. Among the all SPEEK membranes synthesized in this study, SPEEK-1.5 appears to be more suitable for direct methanol fuel cell (DMFC) application considering optimum physicochemical and electrochemical properties, thermal stability as well as very low methanol permeability. Above all, the cost-effective and simple fabrication technique involved in the synthesis of such composite membranes makes their applicability quite attractive.     

Structural and transport phenomena of urocanate-based proton carrier in sulfonated poly(ether ether ketone) membrane composite

Proton transport is one of crucial phenomena in electrolytic part highly considered to overcome a limit in fuel cell efficiency improvement. Proton conducting organic electrolyte was modeled and simulated at atomistic level of calculation by doping of butyl urocanate (C4U), a composite material with imidazole substructure, with sulfonated poly(ether ether ketone) (SPEEK) amorphous membrane at various working temperature. Molecular dynamics simulations were used to investigate structural and dynamics characteristic of C4U in the membrane comparing with the SPEEK-hydronium membrane model as a control. From simulations, thermal effect on water and proton carriers cluster surrounding the sulfonate groups was explored. At higher temperature, the more transport dynamics of C4U ions in SPEEK membranes were found than that of hydronium ions in the control system. Likewise, phase separation of hydrophobic and hydrophilic parts was taken into consideration here. A critical role of the enhancing proton conductivity by increasing the diffusion coefficient at temperature beyond C4U melting point in composite polymer membrane was emphasized. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 1625–1635     

Sulfonated montmorillonite/sulfonated poly(ether ether ketone) (SMMT/SPEEK) nanocomposite membrane for direct methanol fuel cells (DMFCs)

A nanocomposite membrane of sulfonated montmorillonite/sulfonated poly(ether ether ketone) (SMMT/SPEEK) is proposed for direct methanol fuel cells (DMFCs). The SMMT is clay modified with silane of which the structure consists of a sulfonic acid group for proton conductivity improvement. The micro- and nano-scaled morphologies of the membranes perform the increase in inorganic aggregation with SMMT loading content as confirmed by SEM and AFM. The membrane stability, i.e., the liquid uptake in water and in methanol aqueous solution, as well as the mechanical stability increases with the SMMT loading content whereas thermal stability does not improve significantly. The methanol permeability reduction is obtained when the SMMT loading content increases for various methanol concentrations (1.5–4.5 M). A comparative study of the SPEEK nanocomposite membranes with SMMT and with pristine MMT shows fourfold proton conductivity enhancement after sulfonation. The DMFC single cell tests inform us that all nanocomposite membranes give the significant performance revealed by the plot of current density–voltage and power density.     

Synthesis and characterization of multiblock sulfonated poly(arylene ether sulfone) membranes with different hydrophilic moieties for application in polymer electrolyte membrane fuel cell

Multiblock sulfonated poly(arylene ether sulfone)s were synthesized to investigate the structural effects on their membrane properties. Three different types of sulfonated hydrophilic blocks were used; their structures possessed different acidity and local concentration of sulfonic acid groups. For the comparison between the block copolymers, a hydrophobic block with the same chemical structure and block length was used. The different acidities and local concentration were achieved using different sulfonation methods, such as postsulfonation and direct condensation with sulfonated monomers, and different monomers for preparing the hydrophilic block. The higher acidity and concentration of sulfonic acid groups resulted in higher proton conductivity under certain relative humidity conditions and phase separation as shown in the transmission electron microscopy analysis. The synthesized oligomers and polymers were well characterized, and the other physical properties were also investigated. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2947–2957     

直接甲醇燃料电池中的膜性能比较

制备了磺化聚醚醚酮(SPEEK)和磺化酚酞型聚醚砜(SPES-C)两种质子交换膜,考察了其质子导电和阻醇性能.实验发现,两种新型质子交换膜具有一定的化学稳定性和质子电导率,尤其在高温下两种新膜的质子电导率与Nafion膜接近.两种新膜的甲醇透过系数要比Nafion膜的低1～2个数量级.分别以两种新型膜和Nafion115膜为电解质制备了直接甲醇燃料电池膜电极,讨论了膜材料的性能对直接甲醇燃料电池性能的影响.结果表明,膜材料的阻醇性越好,电池的开路电压越高;膜的电导率越高,在较高电流密度区域内电池的性能越好.     

全钒液流电池用磺化聚醚醚酮/锂皂石质子膜的结构及性能

通过溶液流延法制备了磺化聚醚醚酮/锂皂石(SPEEK/Lap)复合膜, 对其物理化学性质、 机械性能、 化学稳定性及单电池性能进行了测试. 在SPEEK基质中引入的Lap有效改善了复合膜的质子传导率、 溶胀率和机械性能. 当Lap添加量(质量分数)从0.2%增到1.5%时, 复合膜的质子传导率随之增加(19.9~23.6 mS/cm). SPEEK/Lap-0.2复合膜的自放电时间为57.2 h, 是Nafion 117膜的2.4倍和纯SPEEK膜的1.5倍. 在80 mA/cm ²电流密度下, SPEEK/Lap-0.2复合膜的电压效率(VE, 86.5%)和能量效率(EE, 84.0%)明显高于Nafion 117膜(VE: 83.8%, EE: 80.7%)和纯SPEEK膜(VE: 81.4%, EE: 78.9%). 同时, SPEEK/Lap-0.2复合膜经100次充放电循环测试后具有良好的循环稳定性和结构稳定性.