Polyelectrolyte Nanocomposite Membranes,Based on Chitosan-phosphotungstic Acid Complex and Montmorillonite for Fuel Cells Applications

A polyelectrolyte complex (PEC) of chitosan and phosphotungstic acid (PWA) was prepared and characterized as a proton-conducting membrane for direct methanol fuel cell (DMFC) applications. Fourier transform infrared spectroscopy showed the presence of stable PWA in PEC. To reduce the methanol permeability, several amounts of montmorilonite (MMT) nanoclays (trade name: Cloisite Na) were introduced to the system. The X-ray diffraction patterns of nanocomposite membranes proved the nanoclay layers were exfoliated in the membranes at loading weights of MMT lower than 3 wt%. Proton conductivity and methanol permeability were measured. According to the selectivity parameter—ratio of proton conductivity to methanol permeability—PEC containing 2 wt% MMT (PEC/2 wt% MMT) was identified as the optimum composition. Finally, DMFC performance tests were investigated at 70°C and 5 M methanol feed and the optimum membrane showed higher maximum power density in comparison with Nafion 117. The results indicated the optimum nanocomposite membrane is a promising polyelectrolyte membrane (PEM) for DMFC applications.     

Preparation and Characterization of Nafion/Sulfonated SiO2 Molecular Sieve Composite Membranes

A Nafion/sulfonated SiO₂ molecular sieve composite membrane was prepared by solution casting with sulfonated SiO₂ molecular sieve as the modifier. The ATR/FT-IR results showed that sulfonated SiO₂ molecular sieve did not change the structure of the membrane. The SEM and XRD results showed that the molecular sieve was distributed uniformly in the membrane. The proton conductivity, methanol permeability, water content, and swelling degree were measured. Compared with Nafion membrane, the composite membrane had higher water content and proton conductivity and lower methanol permeability. The overall performance was the best when the content of sulfonated SiO₂ molecular sieve was 5 wt%. These results indicated that Nafion/sulfonated SiO₂ molecular sieve composite membranes would be excellent candidate membrane materials for direct methanol fuel cell (DMFC) applications.     

Design of novel SPEEK-based proton exchange membranes by self-assembly method for fuel cells

Fuel cell represents a new energy conversion device, which promises to provide clean source of power. Fuel cell [particularly proton exchange membrane fuel cell and direct methanol fuel cell (DMFC)] is a promising candidate for transportation and portable power source applications. In DMFC, there is a problem of methanol crossover. In order to reduce such a problem, there has been an intensive research activity in the modification of Nafion. In the present investigation, self-assembled membranes were fabricated with sulfonated polyether ether ketone as the core part of the membrane. Aminated polysulfone and sulfonated polysulfone were used as the layers in order to prevent the crossover of methanol. The assembled membranes were characterized by ion exchange capacity, water and methanol absorption, and durability. The methanol permeability and selectivity ratio proved a strong influence on DMFC application. Scanning electron microscopy proved smooth surface, which established strong cohesive force for the polymer chains. Among the synthesized self-assembled membranes, the membrane with two bilayers was the best in terms of power density in DMFC. The membrane electrode assembly with two bilayers showed higher performance (~61.05 mW/cm²) than sulfonated poly(ether ether ketone) and Nafion in DMFC.     

Sulfonated Aromatic Polymers and Organically Modified Montmorillonite Nanocomposite Membranes for Fuel Cells Applications

Aromatic polymers, such as sulfonated poly(2,6-dimethyl-1,4-phenylene oxide) (SPPO), sulfonated poly(ether ether ketone) (SPEEK), and sulfonated poly(ether sulfone) (SPES), at the optimum degrees of sulfonation (DS), are suggested and evaluated as alternatives to Nafion for direct methanol fuel cells (DMFCs) applications. To reduce the methanol cross-over, which decreases the efficiency of the cell, organically modified montmorillonite nanoclays (OMMT) were added at 1 wt% to the sulfonated matrices with the optimum DS. The X-ray diffraction (XRD) patterns of nanocomposite membranes proved that the nanoclay layers were exfoliated. The proton conductivity and methanol permeability of the membranes, as well as the ion-exchange capacity (IEC), were measured. The selectivity parameter, ratio of proton conductivity to methanol permeability, was identified at 25°C for the nanocomposite membranes and the results were compared with Nafion117. Finally, the DMFC performance tests were investigated at 70°C and 5 M methanol feed for the manufactured nanocomposite polyelectrolyte membranes (PEMs). The SPEEK-based nanocomposite membrane showed the highest maximum power density in comparison with Nafion 117 and SPES and SPPO nanocomposite membranes. The results indicated that the nanocomposite membranes were promising PEMs for DMFC applications.     

High molecular weight PVA-modified PVA/PAMPS proton-conducting membranes with increased stability and their application in DMFCs

A series of proton-conducting composites has been synthesized from PVA/PAMPS [poly(vinyl alcohol)/poly(2-acrylamido-2-methyl-1-propanesulfonic acid)] using high molecular weight PVA (HMw-PVA). By applying high molecular weight PVA as a polymer matrix, a greater hydrophobicity of the membranes emerged, which endows them with reduced water uptake (70-90%) but high proton conductivity (0.06-0.1 S cm^- 1), low methanol permeability (1/3 to 1/5 that of Nafion 117), and excellent oxidative stability towards Fenton's reagent. A DMFC fabricated with the above membrane showed a high power density of 15.8 mW cm^- 2 at 30 °C, which reached 42.9 mW cm^- 2 at 80 °C. An initial lifetime performance assessment in DMFC mode yielded a value of 70 h for stable cell operation.     

Direct methanol fuel cells : Methanol crossover and its influence on single DMFC performance

In the present investigation, the methanol crossover rate through Nafion®-115 membrane at different temperatures and different concentrations had been investigated in a fuel cell test apparatus by using gas chromatography analysis. The singledirect methanol fuel cell (DMFC) tests were carried out to investigate the effect of the concentration of methanol aqueous solutions and cell temperature on methanol crossover and consequently, on the open circuit voltage and the cell performance of DMFC. It can be found that the methanol crossover rate through Nafion® membrane increases as methanol concentration and temperature increase. It can also be found that methanol crossover presented a negative effect on the open circuit voltage and the single DMFC performance. Single DMFC test results showed that an improved cell performance was obtained as temperature increased although the methanol crossover rate increased with temperature increment.     

Composites of Proton-Conducting Polymer Electrolyte Membrane in Direct Methanol Fuel Cells

Fuel cells are a replacement for the conventional energy resources. As early as 1839, William Grove discovered the basic operating principle of fuel cells by reversing water electrolysis to generate electricity from hydrogen and oxygen. A Direct Methanol Fuel Cell (DMFC) operates on liquid fuel, which is one of the exciting varieties of fuel cells. There are many problems with DMFCs such as the high cost of electrolyte membranes, high platinum loading, CO poisoning, fuel cross-over, and so on. In this review, research regarding the solution of these problems will be cited and discussed. The electrical performance (in respect to power density) of the composites for the Nafion® and other perfluorinated membranes in DMFC are evaluated. The effect of these modifications on various aspects, such as mobility of protons through the membrane, permeation of hydronium ions, and cross-over of methanol through the membrane leading to the negative potential, have previously been discussed. Therefore, the main focus of this review is on the effect of composites of Nafion® and non-fluorinated membranes on the DMFC performance.     

Polyelectrolyte Nanocomposite Membranes Using Imidazole-Functionalized Nanosilica for Fuel Cell Applications

The preparation and characterization of a new type of nanocomposite polyelectrolyte membrane, based on DuPont Nafion/imidazole-modified nanosilica (Im-Si), for direct methanol fuel cell applications is described. Related to the interactions between the protonated imidazole groups, grafted on the surface of nanosilica, and negatively charged sulfonic acid groups of Nafion, new electrostatic interactions can be formed in the interface of Nafion and Im-Si which result in both lower methanol permeability and also higher proton conductivity. Physical characteristics of these manufactured nanocomposite membranes were investigated by scanning electron microscopy, thermogravimetry analysis, differential scanning calorimetry, Fourier transform infrared spectroscopy, water uptake, methanol permeability, and ion-exchange capacity, as well as proton conductivity. The Nafion/Im-Si membranes showed higher proton conductivity, lower methanol permeability and, as a consequence, higher selectivity parameter in comparison to the neat Nafion or Nafion/silica membranes. The obtained results indicated that the Nafion/Im-Si membranes could be utilized as promising polyelectrolyte membranes for direct methanol fuel cell applications.     

Surface (electro-)chemistry on Pt(1 1 1) modified by a Pseudomorphic Pd monolayer

The formic acid and methanol oxidation reaction are studied on Pt(1 1 1) modified by a pseudomorphic Pd monolayer (denoted hereafter as the Pt(1 1 1)-Pd_1 ML system) in 0.1 M HClO₄ solution. The results are compared to the bare Pt(1 1 1) surface. The nature of adsorbed intermediates (CO_ad) and the electrocatalytic properties (the onset of CO₂ formation) were studied by FTIR spectroscopy. The results show that Pd has a unique catalytic activity for HCOOH oxidation, with Pd surface atoms being about four times more active than Pt surface atoms at 0.4 V. FTIR spectra reveal that on Pt atoms adsorbed CO is produced from dehydration of HCOOH, whereas no CO adsorbed on Pd can be detected although a high production rate of CO₂ is observed at low potentials. This indicates that the reaction can proceed on Pd at low potentials without the typical “poison” formation. In contrast to its high activity for formic acid oxidation, the Pd film is completely inactive for methanol oxidation. The FTIR spectra show that neither adsorbed CO is formed on the Pd sites nor significant amounts of CO₂ are produced during the electrooxidation of methanol.     

Reduced methanol crossover and enhanced proton transport in nanocomposite membranes based on clay−CNTs hybrid materials for direct methanol fuel cells

Hybrid nanomaterial based on the combination between a 2D silicate structure of a smectic clay (SWy) and 1D structures of carbon nanotubes has been synthesized and used as additive in the polymer matrix of Nafion for the preparation of electrolyte nanocomposite membranes. The CNTs anchored on the clay’s lamellae were subsequently oxidized and organo-functionalized by sulphonic groups. The hybrid membranes have been tested in direct methanol fuel cells (DMFCs) and studied by NMR spectroscopy (pulse field gradient technique and relaxation times), electrochemical impedance spectroscopy and SEM microscopy. The study of the molecular dynamics of methanol and protons, as well as the tests in the DMFC, shows the effectiveness of these “branched particles” for the reduction of the methanol crossover, whilst ensuring appropriate proton conductivity, especially in conditions of low humidity and high temperature (>100 °C).     

Identification of ionic aggregates in PVDF-g-PSSA membrane by tapping mode AFM and HADDF STEM

Previous literature has shown that poly(vinylidene fluoride)-graft-poly(styrene sulfonated acid) (PVDF-g-PSSA) exhibits a lower methanol permeability than commercial Nafion and so is better suited to use as a proton exchange membrane (PEM) in direct methanol fuel cells (DMFCs). A number of studies have suggested that the microstructures of ionic aggregates explain their lower methanol permeability, but few direct morphological observations have been reported. In this study, the use of a tapping mode atomic force microscope (AFM) and a high-angle annular dark-field (HAADF) scanning transmission electron microscope (STEM) has identified the phase separation of PVDF and sulfonated PS, and ionic sulfonic aggregates, 3-5 nm, in sulfonated PS regions. An experiment to elucidate the microstructural changes in the membrane with and without methanol immersion shows that PVDF-g-PSSA has ionic aggregates with a more stable microstructure than Nafion.     

Methanol adsorption on Pd(1 1 0) and Ag/Pd(1 1 0) studied by high-resolution photoelectron spectroscopy

Adsorption of methanol on clean Pd(1 1 0) and on an alloyed Ag/Pd(1 1 0) surface has been studied by high-resolution photoelectron spectroscopy. On Pd(1 1 0) two different chemisorbed methanol species were observed for temperatures up to 200 K, with the one at lower binding energy remaining at low coverage. These species were attributed to methanol adsorbed in two different adsorption sites on the Pd(1 1 0) surface. As is well established for this system, heating to 250 K resulted in decomposition of methanol into CO. The adsorption and decomposition behaviour of methanol on the Ag/Pd(1 1 0) surface alloy formed by depositing Ag on Pd(1 1 0) at elevated temperature was similar to that of the pure Pd(1 1 0) surface. This suggests that the amount of Ag present in the Pd(1 1 0) surface in this study does not affect the decomposition behaviour of methanol as compared to pure Pd(1 1 0). Complementary density functional theory calculations also show little influence of Ag on the binding of methanol to Pd. These calculations predict an on-top adsorption site for low methanol coverages.     

Effect of solvent and crystal size on the selectivity of ZSM-5/Nafion composite membranes fabricated by solution-casting method

Zeolite/Nafion composite membranes with high proton selectivity were successfully fabricated using the solution-casting method. The types of zeolites are nano-sized and large sized Na-ZSM-5, H-ZSM-5, and their ball-milled ones. Two different schemes of experiments were conducted depending on the type of solvent. In case of using as-received Nafion® ionomer dispersions, the experimental results clearly show that the proton conductivity of zeolite composite membrane using either H-type or Na-type ZSM-5 depends on the type of solvent. It is thought that when propanol and water as the solvents were used, more hydrophilic H-type ZSM-5 seems to have been more randomly dispersed into hydrophobic region rather than hydrophilic ionic clustered channels within Nafion. Therefore, H-type ZSM-5 existing near hydrophobic region seems to provide additional path for proton migration but weakening the mechanical strength. These composite membranes show higher water uptake than commercial Nafion® 115, strongly suggesting better water retention ability of zeolite. The most interesting result is that the methanol permeability has decreased with increasing zeolite contents even when the proton conductivity increased, and the proton selectivities of these composite membranes expressed as characteristic factor were higher than that of Nafion® 115. In case of using a mixture of high boiling point DMF and ethanol as the solvent, unlike the previous case where no DMF was used, the proton conductivity slightly dropped with increasing zeolite contents. These results should have been attributed to a blocking effect of zeolite particles surrounded by inversely oriented hydrophilic micelles of Nafion. However, the values of proton conductivity of most composite membranes were significantly higher than that of Nafion® 115, and methanol permeability also decreased with increasing zeolite contents. The significantly lower methanol permeability of the composite membrane fabricated with DMF as the solvent is probably due to the more effective blocking effect of H-ZSM-5 for ionic clustered channels as well as difficult transport of methanol through zeolite pores.In case of the composite membranes containing ZSM-5 with large crystal size, it is found that the methanol permeability has increased considerably with the increasing of zeolite contents due to void fractions between polymer phases and zeolite particles. In case of using ball-milled ZSM-5 with small crystal size, however, the value of characteristic factor tends to increase with increasing zeolite contents. Consequently, it is seen that the characteristic factor of Zeolite/Nafion composite membranes was much higher than Nafion® 115. The results obtained throughout this study strongly suggest that zeolites with small crystal size and high hydrophilicity are very prospective for composite membrane for direct methanol fuel cells in the future.     

Effect of Nafion dispersion solvent on the interfacial properties between the membrane and the electrode of a polymer electrolyte membrane-based fuel cell

A new Nafion binder solution was prepared using a different organic solvent, dimethylacetamide (DMAc), and applied to a polymer electrolyte membrane-based fuel cell. Wide angle X-ray diffraction (WAXD), electrochemical impedance spectroscopy (EIS), and polarization of the fuel cell were carried out to determine the crystallinity of the Nafion binder film, the cell resistance, and the fuel cell performance. This new Nafion binder film, which was created using a homemade Nafion solution containing DMAc, dissolved slower than a recast Nafion film that was made using a commercial Nafion solution in methanol (2 M). It was found that the slow dissolution of the homemade Nafion binder film was due to a more highly developed crystalline morphology, which can lead to good structural integrity in the catalyst layer for long-term operation of the fuel cell. The micellar structure of Nafion in the commercial Nafion binder solution is broken by new organic solvent, which leads to higher physical chain entanglement between the Nafion membrane and the Nafion binder during preparation of the membrane/electrode assembly (MEA), thereby improving the interfacial stability between the membrane and the electrode and providing long-term stability of the fuel cell.     

Electrocatalysis of oxygen reduction reaction on Nafion/platinum/gas diffusion layer electrode for PEM fuel cell

In this work a new membrane electrode based on Pt-coated Nafion membrane was fabricated. Chemical deposition process was used to coat platinum on Nafion 117 membrane and then Pt-coated Nafion membrane was hot pressed on gas diffusion layer (GDL) to make new membrane electrode. The electrochemical and chemical studies of the Pt-coated Nafions were investigated by electrochemical techniques, X-ray diffraction and scanning electron microscopy. The electrochemical results indicated that as the concentration of H₂PtCl₆ increased, the oxygen reduction reaction rate increased until the concentration was reached where the reduction reaction was limited by the problem of mass transport. The electrochemical results for oxygen reduction reaction showed that the new electrode which prepared by plating Nafion membrane with 0.06 M H₂PtCl₆ in electroless plating solution, has a higher performance than other electrodes. The XRD results showed that the average platinum particle size of the best sample was about 3 nm. The loading of platinum for this electrode was 0.153 mg cm⁻².     

Preparation and performance of photocatalytic TiO2 immobilized on palladium-doped carbon fibers

Pd-modified carbon fibers (CFs) are obtained by a facile oxidation-reduction method and then dip-coated in a sol-gel of titanium dioxide (TiO₂) to form supported TiO₂/Pd-CF photocatalysts. The morphology of the Pd-modified CFs and the amount Pd deposited are characterized by field emission scanning electron microscopy and atomic absorption spectrometry, respectively. X-ray diffraction is used to investigate the crystal structures of the TiO₂ photocatalyst. Acid orange II is used as a model contaminant to evaluate the photocatalytic properties of the photocatalyst under UV irradiation. TiO₂/Pd-CF exhibits higher catalytic activity than TiO₂/CF towards the degradation of acid orange II. Optimum photocatalytic performance and support properties are achieved when the Pd particle loading is about 10.8 mg/g.     

Exploration of bimetallic Pt-Pd/C nanoparticles as an electrocatalyst for oxygen reduction reaction

In this study, carbon supported Pt and Pt-Pd were synthesized as oxygen reduction reaction electrocatalysts for polymer electrolyte membrane fuel cells (PEMFCs). Pt and Pt-Pd nanoparticles have been synthesized by reduction of metal precursors in presence of NaBH₄. Various techniques such as X-ray diffraction (XRD), energy dispersive X-ray analysis (EDX) and scanning electron microscopy (SEM) were utilized to study the prepared samples. Furthermore, electrochemical properties of the prepared samples were evaluated from cyclic voltammetry (CV), linear sweep voltammetry (LSV), chronoamperometry and electrochemical impedance spectroscopy (EIS). The results showed, the crystallite size of electrocatalysts (Pt and Pt-Pd) is below 10 nm. The higher catalytic activity was detected for Pt-Pd/C electrocatalyst for oxygen reduction reaction (ORR). In addition, it is believed that the better performance of electrocatalyst is related to the synergic effect between Pt and Pd nanoparticles, weakening of the OO bond on Pd-modified Pt nanoparticles in ORR, uniform dispersion of Pd and Pt on the carbon support and higher electrochemical active surface area (EAS) of Pt-Pd/C electrocatalyst.     

Pd adsorption on Si(1 1 3) surface: STM and XPS study

Pd-induced surface structures on Si(1 1 3) have been studied by scanning tunneling microscopy (STM) and X-ray photoelectron spectroscopy (XPS). In the initial process of the Pd adsorption below 0.10 ML, Pd silicide (Pd₂Si) clusters are observed to form randomly on the surface. By increasing the Pd coverage to 0.10 ML, the clusters cover the entire surface, and an amorphous layer is formed. After annealing the Si(1 1 3)-Pd surface at 600 °C, various types of islands and chain protrusions appears. The agglomeration, coalescence and crystallization of these islands are observed by using high temperature (HT-) STM. It is also found by XPS that the islands correspond to Pd₂Si structure. On the basis of these results, evolution of Pd-induced structures at high temperatures is in detail discussed.     

Structural and thermal studies of PVA:NH4I

Proton-conducting polymer electrolytes based on poly vinyl alcohol (PVA; 88% hydrolyzed) and ammonium iodide (NH₄I) has been prepared by solution casting method with different molar ratios of polymer and salt using DMSO as solvent. DMSO has been chosen as a solvent due its high dielectric constant and also its plasticizing nature. The ionic conductivity has been found to increase with increasing salt concentration up to 25 mol% beyond which the conductivity decreases and the highest ambient temperature conductivity has been found to be 2.5×10⁻³ S cm⁻¹. The conductivity enhancement with addition of NH₄I has been well correlated with the increase in amorphous nature of the films confirmed from XRD and differential scanning calorimetry (DSC) analyses. The temperature-dependent conductivity follows the Arrhenius relation. The polymer-proton interactions have been analyzed by FTIR spectroscopy.     

Ultrasonic radiation to enable improvement of direct methanol fuel cell

To improve DMFC (direct methanol fuel cell) performance, a new method using ultrasonic radiation is proposed and a novel DMFC structure is designed and fabricated in the present paper. Three ultrasonic transducers (piezoelectric transducer, PZT) are integrated in the flow field plate to form the ultrasonic field in the liquid fuel. Ultrasonic frequency, acoustic power, and methanol concentration have been considered as variables in the experiments. With the help of ultrasonic radiation, the maximum output power and limiting current of cell can be independently increased by 30.73% and 40.54%, respectively. The best performance of DMFC is obtained at the condition of ultrasonic radiation (30 kHz and 4 W) fed with 2 M methanol solution, because both its limiting current and output power reach their maximum value simultaneously (222 mA and 33.6 mW, respectively) under this condition. These results conclude that ultrasonic can be an alternative choice for improving the cell performance, and can facilitate a guideline for the optimization of DMFC.