Enhancement of thermal conductivity and tensile strength of liquid silicone rubber by three-dimensional alumina network

ABSTRACT

Rapidly increasing demands for higher integration density and stability of electronic devices embrace higher requirements for thermally conductive silicone rubber, which is promisingly used in ultra-thin components. In this work, alumina whiskers (AWs) and alumina flakes (AFs) are used to modify liquid silicone rubber (LSR) by fabricating binary (AFs/LSR) or ternary (AWs/AFs/LSR) composites. The thermal conductivity and mechanical strength of the binary and ternary composites were investigated. Thermal conductivity of the binary AFs/LSR composite (25AFs/LSR) was 0.1990 W m^?1 K^?1, while the thermal conductivity of the ternary AFs/AWs/LSR composite (20AFs/5AWs/LSR) was 0.2655 W m^?1 K^?1. Furthermore, the tensile strength of the ternary AWs/AFs/LSR composites increased by 180.9% as compared with the binary system, increased to 7.81 MPa from 2.78 MPa due to the introduction of 1 wt% AWs. As a reason, a significant synergistic effect of AWs and AFs in the enhancement of both thermal and mechanical properties of the LSR was proved. Furthermore, the dielectric property measurements demonstrated that the ternary composites exhibited a lower dielectric constant and dielectric loss, indicating that the AWs/AFs/LSR composites were qualified to be applied in the field of electronic devices.     

Surface modification of calcium sulfate whisker using thiol-ene click reaction and its application in reinforced silicone rubber

The hemihydrate calcium sulfate whisker (HCSW) was modified by γ-(methacryloxy)propyl trimethoxy silane (KH570) and trimethylolpropane tris(3-mercaptopropionate) via wet modification and thiol-ene click reaction, and then the unmodified and modified HCSW were added into α, ω-dihydroxy polysiloxane (DPS) matrix to prepare silicon rubber composites. After the dual-surface modification, the surface of HCSW was transformed to hydrophobic, the hydration of whisker was obviously improved, and the whisker dispersed more evenly in the polymer. The mechanical properties, dynamic mechanical properties, and the medium resistance of the silicone rubber composite were compared. The tensile test shows that the silicone rubber shows better mechanical properties after adding the modified whiskers, among which HCSW-KH570-SH has the most significant reinforcement effect. Moreover, DPS/HCSW-KH570-SH shows the best medium resistance in toluene, gasoline, and water. The addition of modified whiskers can improve the storage modulus of silicone rubber significantly, while DMA and DSC show that the addition of modified whiskers can reduce the glass transition temperature of silicone rubber. The bound rubber indicates that the interface interaction between HCSW-KH570-SH and silicone rubber is the best.     

Thermal Oxidative Degradation and Ageing Performance of Silicone Rubber Filled with Attapulgite

The natural attapulgite (NAPT) was disaggregated by high-pressure homogenization technology combined with extrusion process to prepare the attapulgite with disaggregated rod crystal bundles (DAPT) and large specific surface area of 133.7 m²/g. NAPT and DAPT were incorporated into the silicone rubber to obtain the composite NAPT-SR and DAPT-SR by mechanical blending method, respectively. After thermal oxidative ageing at 300 ℃ for 0.5 h, temperature for the 5% weight loss increased greatly from 385 ℃ of the neat silicone rubber to 396℃ - 399 ℃ with addition of NAPT and DAPT. NAPT and DAPT enhanced the interaction between the filler nanoparticles and rubber matrix thus inhibited the nanoparticle agglomeration. The conservation rate of the side methyl group in NAPT-SR and DAPT-SR was greatly improved after ageing. Therefore, the thermal oxidative degradation and ageing performance of the silicone rubber composites was significantly reinforced. Moreover, DAPT could greatly restrain the growth of nanoparticles after ageing. Therefore, DAPT-SR showed the better retention of tensile strength (40.6%), elongation at break (34.9%) and tear strength (30.1%) compared with the corresponding mechanical properties of the neat silicone rubber (10.6%, 7.4%, and 5.0%) after ageing.     

Theoretical investigation of polymer molecular structure influence on dielectric properties and mechanical properties

Triboelectric nanogenerator (TENG) technologies have explosive development in the field of energy harvesting and self-powered sensing. As the key element of triboelectric devices, dielectric polymers have obtained much attention in recent years. The dielectric properties of polymer determine the output performance of TENG. In this paper, we take silicone rubber as an example of dielectric polymers, to study the properties of molecular structure influence on the dielectric properties and mechanical properties by the molecular dynamics simulation method. The free volume fraction, dielectric constant, and mechanical properties of silicone rubbers with different branch chains were calculated. The dielectric constant is highly related to the free volume distribution and the dipole moments of silicone rubbers with different amounts of branch chains. For fewer branch chains silicone rubber, the free volume distribution contributes most to the dielectric constant; for more branch chains silicone rubber, the dipole moment dominates the dielectric constant. Therefore, the silicone rubber ratio has a great influence on the dielectric constant of silicone rubber. With the increase of temperature, the dielectric constant of 2-chain silicone rubber increases at first and then decreases, and the maximum value is obtained near 300 K. Therefore, it is necessary to control the temperature when silicone rubber is used as a dielectric material. This work can be a guide for improving the dielectric properties of silicone rubber, and it provides a new approach to the optimal design of high-performance triboelectric nanogenerators.     

含改性硅微粉硅橡胶阻燃抑烟研究

为进一步提升硅橡胶(SR)的阻燃性能,利用硅烷偶联剂对硅微粉(SF)进行表面改性,以改性后的SF为阻燃剂,制备出SR样品。通过扫描电子显微镜(SEM)对改性前后SF表面形貌进行表征,通过极限氧指数(LOI)、水平垂直测试、锥形量热仪(CCT)、烟密度测试(SDT)等手段研究SR复合材料力学性能、阻燃性能、抑烟性能。研究表明:添加相同质量的SF和改性SF时,含改性SF的SR力学性能明显提升。其中,含21%(wt)改性SF/SR复合材料的力学、阻燃性能综合最佳。与纯SR相比,改性SF/SR复合材料的LOI增加了15%,热释放速率峰值降低86%,火灾增长指数降低了58%,最大烟密度降低43%。     

Effect of 200 keV proton irradiation on the properties of methyl silicone rubber

The effects of 200 keV proton irradiation on methyl silicone rubber were studied. The changes in surface morphology, mechanical properties, cross-linking density, glass transition temperature, infrared attenuated total reflection spectrum and mass spectrum indicated that, at lower fluence, the proton irradiation induced cross-linking, resulting in an increase in tensile strength and hardness of the methyl silicone rubber. However, at higher proton fluence, radiation-induced degradation, which decreased the tensile strength and hardness, became dominant. A macromolecular-network destruction model for silicone rubber irradiated with protons was proposed.     

DAMAGE OF SILICONE RUBBER INDUCED BY PROTON IRRADIATION

In this paper, the damage to methyl silicone rubber induced by irradiation with protons of 150 keV energy wasstudied. The surface morphology, tensile strength, Shore hardness, cross-linking density and glass transition temperaturewere examined. Positron annihilation lifetime spectrum analysis (PALS) was perfomed to reveal the damage mechanisms ofthe rubber. The results showed that tensile strength and Shore hardness of the rubber increased first and then decreased withincreasing irradiation fluence. The PALS characteristics τ_3 and I_3, as well as the free volume V_f, decreased with increasingirradiation fluence up to 10~(15) cm~(-2), and then increased slowly. It indicates that proton irradiation causes a decrease of freevolume in the methyl silicone rubber when the fluence is less than 10~(15)cm~(-2), while the free volume increases when thefluence is greater than 10~(15)cm~(-2). The results on cross-linking density indicate that the cross-linking induced by protonirradiation is dominant at smaller proton fluences, increasing the tensile strength and Shore hardness of the rubber, while thedegradation of rubber dominates at greater fluence, leading to a decrease of tensile strength and Shore hardness.     

Enhancement of a magnetorheological PDMS elastomer with carbonyl iron particles

A magnetorheological elastomer based on silicone rubber with carbonyl iron micro-particles was developed. The influence of the different amount of iron particles was experimentally studied by means of XRD, SEM, FTIR, EDS, XPS, uniaxial tension and rheological and cyclic tests. Different contents of carbonyl iron particles (10–40 wt%) were used to obtain the ratio of magnetic particles/silicone rubber that could provide the best mechanical properties on the MRE material. It was found that the composite material can have an increase of about 95% in its tensile strength when adding 20% of carbonyl iron particles to the raw rubber material. SEM analysis indicates a good dispersion of the magnetic particles on the rubber matrix, and the FTIR and XPS techniques confirm, as expected, that there is no chemical interaction between the iron from the carbonyl iron particles and the silicone rubber matrix due to a proper coating of the particles with silicone oil used as coupling agent. The TGA results evidenced that the addition of coated carbonyl iron particles had an impact on the thermal stability of the MRE and on the formation of cross-linked structures. The viscoelastic behavior of the magnetorheological elastomer is described by running experimental test on a rheometer device. Furthermore, cyclic testing were performed on the material sample to characterize the Mullin's effect.     

A novel phase-change composites based on silicone rubber containing energy-storage microcapsules

A novel phase-change composites based on silicone rubber (MVQ) containing n-octadecane/poly (styrene-methyl methacrylate) microcapsules were successfully obtained by mixing energy-storage microcapsules into MVQ matrix using three preparation methods. The effect of microcapsules content on thermal property of the composites was investigated by thermogravimetric analysis. The mechanical properties of the composites prepared by three methods were also investigated. The morphology and thermal properties of the composites were characterized by scanning electron microscopy (SEM), differential scanning calorimetry, and thermal response. Thermal and mechanical properties of the composites were excellent when the microcapsules were added into room temperature vulcanized silicone rubber with 2 phr (per hundred rubber) content and cured at room temperature. The composites were proved to have good energy-storage performance with 67.6 J g^?1 enthalpy value.     

An investigation of dynamic mechanical, thermal, and electrical properties of housing materials for outdoor polymeric insulators

The present paper reports the results about a study of mechanical, thermal, dynamic mechanical and electrical properties of housing (weather shed) materials for outdoor polymeric insulators. Silicone rubber, ethylene-propylene-diene monomer (EPDM) and alloys of silicon-EPDM are known polymers for use as housing in high voltage insulators. The result of dynamical mechanical measurement shows that the storage modulus of blends enhances with increase EPDM in formulation. It can be seen from the result of TGA measurement that initial thermal degradation of silicone rubber improves by the effect of EPDM in blends. The blends of silicone-EPDM show good breakdown voltage strength compared to silicone rubber. Surface and volume resistance of silicone rubber improve by EPDM content. The mechanical properties of EPDM such as strength, modulus and elongation at break improve by silicone.     

Hydrophilicity Modification of Addition-cured Room Temperature Vulcanization Silicone Rubber

Allyl terminated polyether was used to improve the hydrophilicity of addition-cured room temperature vulcanization silicone rubber. With the increasing of the polyether, both the hydrophilicity and water absorbed of the vulcanizates were increased. The mechanical properties were also improved by adding the polyether. The result showed that 1.5wt% of the polyether provided the silicone rubber with proper hydrophilicity.     

In vitro drug release from silicone rubber–polyacrylamide composite

Composite materials containing drugs were prepared from silicone rubber and hydrogel. Cross linked polyacrylamide (PAAm) hydrogel particles were incorporated into a silicone rubber to enhance the hydrophilicity and drug release capacity of silicone rubber as a matrix. Progesterone and Thymol Blue were used as a hydrophobic and hydrophilic drug model, respectively. Different amounts of polyacrylamide (PAAm) were mixed with the drugs and uncured silicone rubber at room temperature. The composite matrices were formed using a compression molding press and cured by thermal and γ-irradiation curing methods. In vitro drug release behavior of composites and their physical and mechanical properties were investigated. The results indicated that the hydrophilic character of silicone rubber was more pronounced with increasing the amount of PAAm. Also, a significant effect on the drug release profiles was observed. The γ-irradiation curing method improved mechanical properties of composites and affected the drug release profiles. It was found that the amounts of released progesterone from γ-irradiated samples increased in comparison with the thermally cross linked composite since released Thymol Blue was reduced.     

剥离型硅橡胶/黏土纳米复合材料研究

利用层状硅酸盐制备有机 无机纳米复合材料是当前人们研究的热点[1,2 ] ,这类材料具有较常规聚合物 无机填料复合材料无法比拟的优点 ,可以明显改善高分子材料的物理机械性能、热稳定性、气体阻隔性、阻燃性、导电性、光学性等 .一般来说 ,聚合物 层状硅酸盐 (Ｐｏｌｙｍｅｒｌａｙｅｒｅｄｓｉｌｉｃａｔｅ ,ＰＬＳ)纳米复合材料可分为插层型和剥离型两种类型 .插层型纳米复合材料即聚合物插入到硅酸盐层中 ,硅酸盐在近程仍保持原有的有序晶体结构 ,在远程则是无序的 .对弹性体而言 ,硅酸盐含量在插层型杂化材料中的含量比较高 ,力学性能…     

PREPARATION OF HIGH-TEMPERATURE VULCANIZED SILICONE RUBBER OF EXCELLENT MECHANICAL AND OPTICAL PROPERTIES USING HYDROPHOBIC NANO SILICA SOL AS REINFORCEMENT

Hydrophobic nano silica sol(HNSS)was incorporated into polyvinylmethylsiloxane to prepare reinforced high- temperature vulcanized(HTV)silicone rubber.HTV silicone rubber filled with 40 phr HNSS showed excellent mechanical and optical properties:the tensile strength reached 11.7 MPa and the optical transmittance was higher than 90%.Possible reasons for reinforcement and transparency were discussed on the basis of the bound rubber percentage,total crosslink density,and SEM analysis.Our work suggests that H...     

硅橡胶/氟橡胶并用胶的制备及力学性能

硅橡胶和氟橡胶作为国防、航天等重要领域的耐热材料一直被人们青睐,但其有着各自地优缺点且价格昂贵,本文尝试将这两种橡胶制成并用胶以解决氟橡胶不耐低温和加工性差的问题,以期增大其使用温度范围。采用机械共混法制备硅橡胶/氟橡胶并用胶,研究了硅橡胶和氟橡胶的混炼工艺、并用比、共硫化体系和硫化条件对并用胶力学性能的影响。结果表明,当硅橡胶/氟橡胶的质量比为10∶90,共硫化体系为3~#硫化剂/过氧化二异丙苯(DCP),一段硫化温度为170℃、硫化压力为10MPa、硫化时间为30min,二段硫化温度为200℃、硫化时间为6h时,并用胶的力学性能达到最好。     

Synthesis,characterization, processability,mechanical properties,flame retardant,and oil resistance of chlorinated acrylonitrile butadiene rubber

Novel chlorinated acrylonitrile butadiene rubber (Cl‐NBR) was prepared from NBR by the alkaline hydrolysis of chloroform by using phase‐transfer catalysis. The formation of Cl‐NBR was monitored by ¹H‐NMR, UV‐Vis, and Fourier transform infrared spectroscopic techniques. The percentage of chlorine attached to the rubber chain was estimated by Volhard method. The effect of polar groups on the structural and thermal properties of Cl‐NBR was analyzed by scanning electron microscopy, X‐ray diffraction analysis, differential scanning calorimetry, and thermogravimetric analysis studies. The flame retardant, oil resistance, cure behavior, and mechanical properties of chlorinated elastomer were also analyzed. The proton NMR revealed the attachment of chlorine in the backbone of NBR with new chemical shift values. The C‐Cl stretching of chlorinated NBR was confirmed from Fourier transform infrared. The UV spectrum also supported the formation of chlorinated unit in the NBR chain through the shifts and broadening of absorption peaks. The X‐ray diffraction analysis pattern indicated a decrease in the amorphous domain of NBR with an increase in the level of chemical modification. The increased glass transition temperature obtained from differential scanning calorimetry confirms the increased molecular rigidity of the chlorinated NBR and thermal transitions increased with increase in the level of chemical modification. The thermal stability of Cl‐NBR decreased with an increase in chlorine content. The flame and oil resistance of Cl‐NBR was greatly higher than pure NBR due to the increased polarity of modified rubber. The superior tensile strength of Cl‐NBR (4 times higher than pure NBR) and higher oil resistance find applications in pump diaphragms, aircraft hoses, oil‐lined tubing, and gaskets materials with the excellent flame resistant property.     

Synthesis and characterization of novel fluorosilicone rubber using imide modified vinyl‐containing fluorosilicone resin as cross‐linker

A novel imide modified vinyl‐containing fluorosilicone resin (MP‐VFS) was firstly prepared from maleopimaric acid (MPA), and characterized by ¹H NMR and ¹³C NMR. Containing MPA based imide heterocycle (MPABI), MP‐VFS was further used as a novel cross‐linker to prepare MPA modified fluorosilicone rubber (MP‐FSR). Morphology, mechanical and oil‐resistance properties, thermal properties, and low temperature resistance of MP‐FSR had been studied. Microphase separation was observed in MP‐FSR. Although the tensile strength of fluorosilicone rubber was not significantly enhanced, the tearing strength, breaking elongation, rebound resilience and hardness were effectively improved. When the MP‐VFS content was 2.0 wt %, the tearing strength of MP‐FSR was increased by 23.5%, breaking elongation by 18.6% and rebound resilience by 9.7%. The thermal stability was enhanced due to the incorporation of MPABI. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1769–1776     

A new cross‐linked system of silicone rubber based on silicone‐polyurea block copolymer

A new cross‐linked system of silicone rubber (SR) was obtained from silicone‐polyurea block copolymers that was synthesized with aminopropyl terminated polydimethylsiloxane and (4‐isocyanatocyclohexyl)‐methane. SR possessed self‐reinforced and physical cross‐linked structure. It had better mechanical properties that the hardness, the tensile strength, and the elongation at break could reach 65 Shore A, 3.78 MPa, and 458% with the polyurea segment content ranging from 2.01% to 9.13% by weight . The hydrogen bond that led to the physical cross‐linked structure was proved byFourier transform infrared spectroscopy. The microphase separated structure that caused the self‐reinforcement was illustrated by scanning electron microscopy, X‐ray diffraction analysis, and dynamic mechanical analysis. Fourier transform infrared spectroscopy results showed the hydrogen bond formation between the polyurea units. Scanning electron microscopy, dynamic mechanical analysis, and X‐ray diffraction analysis results proved the microphase separation existed between polyurea units and ―Si―O―Si― chains. The increase of polyurea contents enhanced the binding of hydrogen bond and improved the extent of microphase separation. Accordingly, it decreased the thermal properties and lowered the glass transition temperature (T_g) from −108°C to −114°C. Also, the increase of polyurea contents increased the hydrophobicity of SR that the surface free energy could reach to −24.81 mN/m.     

Binary Modification of Eucommia ulmoides Gum Toward Elastomer with Tunable Mechanical Properties and Good Compatibility

Eucommia ulmoides gum (EUG) was applied in blend rubber with a heavily limited amount because of its duality of rubber and plastic, and an efficient way of triazolinedione (TAD)‐based Alder‐ene reaction was used to improve the elastic properties of EUG. Binary modification of EUG with two TADs containing hexyl and polyhedral oligomeric silsesquioxane (POSS) groups were conducted to generate the modified EUG elastomers with tunable mechanical properties and good compatibility by varying TAD contents. When the low hexyl (1%) and POSS (0.2%) TADs incorporated, the modified EUGs displayed high tensile strength of 36.57 MPa with the elongation at break of 876%, and thus high toughness of 152.14 MJ m^?3. If high contents of hexyl (20%) and POSS (0.2%) TADs employed, the modified EUGs exhibited excellent elongation at break of 1165% and recovery rate of 60%, and especially its loss factor reached up to 0.83?0.65 at 20?70°C. Therefore, the modified EUGs containing the polar urazole and POSS groups should be a novel elastomer with good compatibility, wear resistance, and damping properties. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019     

Novel poly(vinyl chloride) based thermoplastic elastomers incorporating vinyl-functionalized silicone rubber

ABSTRACT

Novel poly(vinyl chloride) (PVC) based thermoplastic elastomers were developed by blending with different proportions of vinyl-functionalized silicone rubber. Scanning electron microscopy (SEM) confirmed good compatibility between PVC and silicone rubber which allowed enhancement of the stress-strain behavior. On the contrary to neat PVC, exposure to heat or UV radiation was found not to cause any considerable deterioration to the stress-strain behavior. Fourier Transform Infrared (FTIR) revealed a possible chemical interaction between the blend components involving the vinyl groups from the silicone rubber, which is thought to be the reason for maintaining the mechanical properties unaltered. Further investigation with ultraviolet-visible (UV-Vis.) spectroscopy signified absence of intensive dehydrochlorination usually encountered for PVC after exposure to heat or UV radiation, which indicates a potential stabilizing effect for the silicone rubber and build up of a network structure comprising both hard and soft segments.