The effect of crosslinked networks with poly(ethylene glycol) on sulfonated polyimide for polymer electrolyte membrane fuel cell

To investigate the effect of crosslinking by a hydrophilic group on a sulfonated polyimide electrolyte membrane, sulfonated polyimide end‐capped with maleic anhydride was synthesized using 1,4,5,8‐naphthalenetetracarboxylic dianhydride, 4,4′‐diaminobiphenyl, 2,2′‐disulfonic acid, 2‐bis [4‐(4‐aminophenoxy)phenyl] hexafluropropane and maleic anhydride. The sulfonated polyimides end‐capped with maleic anhydride were self‐crosslinked or crosslinked with poly(ethylene glycol) diacrylate. A series of the crosslinked sulfonated polyimides having various ratios of sulfonated polyimide and poly(ethylene glycol) diacrylate were prepared and compared with uncrosslinked and self‐crosslinked sulfonated polyimides. The synthesized sulfonated polyimide films were characterized for FTIR spectrum, thermal stability, ion exchange capacity, water uptake, hydrolytic stability, morphological structure, and proton conductivity. The formation of sulfonated polyimide was confirmed in FTIR spectrum. Thermal stability was good for all the sulfonated polyimides that exhibited a three‐step degradation pattern. Ion exchange capacity was the same for both the uncrosslinked and the self‐crosslinked sulfonated polyimides (1.30 mEq/g). When the crosslinked sulfonated polyimides with poly(ethylene glycol) were compared, the ion exchange capacity was decreased as 1.27 > 1.25 > 1.23 mEq/g and water uptake was increased as 23.8 < 24.0 < 24.3% with the increase in poly(ethylene glycol) diacrylate content. All the crosslinked sulfonated polyimides with poly(ethylene glycol) diacrylate were stable for over 200 h at 80 °C in deionized water. Morphological structure and mean intermolecular distance were obtained by WAXD. Proton conductivities were measured at 30, 50, 70, and 90 °C. The proton conductivity of the crosslinked sulfonated polyimides with poly(ethylene glycol) diacrylate increased with the increase in poly(ethylene glycol) diacrylate content despite the fact that the ion exchange capacity was decreased. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1455–1464, 2005     

An NMR study of methanol diffusion in polymer electrolyte fuel cell membranes

Methanol diffusion in two polymer electrolyte membranes, Nafion 117 and BPSH 40 (a 40% disulfonated wholly aromatic polyarylene ether sulfone), was measured using a modified pulsed field gradient NMR method. This method allowed for the diffusion coefficient of methanol within the membrane to be determined while immersed in a methanol solution of known concentration. A second set of gradient pulses suppressed the signal from the solvent in solution, thus allowing the methanol within the membrane to be monitored unambiguously. Over a methanol concentration range of 0.5–8 M, methanol diffusion coefficients in Nafion 117 were found to increase from 2.9 × 10⁻⁶ to 4.0 × 10⁻⁶ cm² s⁻¹. For BPSH 40, the diffusion coefficient dropped significantly over the same concentration range, from 7.7 × 10⁻⁶ to 2.5 × 10⁻⁶cm² s⁻¹. The difference in diffusion behavior is largely related to the amount of solvent sorbed by the membranes. Increasing the methanol concentration results in an increase in solvent uptake for Nafion 117, while BPSH 40 actually excludes the solvent at higher concentrations. In contrast, diffusion of methanol measured via permeability measurements (assuming a partition coefficient of 1) was lower (1.3 × 10⁻⁶ and 6.4 × 10⁻⁷ cm² s⁻¹ for Nafion 117 and BPSH 40 respectively) and showed no concentration dependence. The differences observed between the two techniques are related to the length scale over which diffusion is monitored and the partition coefficient, or solubility, of methanol in the membranes as a function of concentration. For the permeability measurements, this length is equal to the thickness of the membrane (178 and 132 μm for Nafion 117 and BPSH 40 respectively) whereas the NMR method observes diffusion over a length of approximately 4–8 μm. Regardless of the measurement technique, BPSH 40 is a greater barrier to methanol permeability at high methanol concentrations.     

Crosslinked sulfonated polyimide networks as polymer electrolyte membranes in fuel cells

Sulfonated polyimides with tertiary nitrogen in the polymer backbone were synthesized with 1,4,5,8‐naphthalenetetracarboxylic dianhydride, 4,4′‐diaminobiphenyl 2,2′‐disulfonic acid, 2‐bis[4‐(4‐aminophenoxy)phenyl]hexafluoropropane, and diaminoacrydine hemisulfate. They were crosslinked with a series of dibromo alkanes to improve the hydrolytic stability. The crosslinked sulfonated polyimide films were characterized for their thermal stability, ion‐exchange capacity (IEC), water uptake, hydrolytic stability, and proton conductivity. All the sulfonated polyimides had good thermal stability and exhibited a three‐step degradation pattern. With an increase in the alkyl chain length of the crosslinker, IEC decreased as 1.23 > 1.16 > 1.06 > 1.01, and the water uptake decreased as 7.29 > 6.70 > 6.55 > 5.63. The order of the proton conductivity of the crosslinked sulfonated polyimides at 90 °C was as follows: polyimide crosslinked with dibromo butane (0.070) > polyimide crosslinked with dibromo hexane (0.055) > polyimide crosslinked with dibromo decane (0.054). The crosslinked polyimides showed higher hydrolytic stability than the uncrosslinked polyimides. Between the crosslinked polyimides, the hydrolytic stability decreased with an increase in the alkyl chain length of the crosslinker. The crosslinked and uncrosslinked sulfonated polyimides exhibited almost the same proton conductivities. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2370–2379, 2005     

Model for the multicomponent gas diffusion in a fuel cell porous electrode

A simple analytically solvable model for the diffusion of a multicomponent vapor-air mixture is proposed. The model, which accurately accounts for the oxygen and water balance on the gas diffusion cathode of a fuel cell, is used for computing polarization characteristics of a fuel cell with a polymer electrolyte. An analytical solution for the cathodic overvoltage in the extreme cases of high and low current densities is derived. The results are compared with the available theoretical and experimental data. It is shown that the solutions of the proposed model coincide with the solutions provided by the Bernardi-Verbrugge model, which is far more involved.     

X-ray absorption fine structure and scanning transmission electron microscopic analysis of polymer electrolyte fuel cells

We introduce nano-X-ray absorption fine structure and scanning transmission electron microscope-energy dispersive X-ray spectroscopy, which are identical location measurement methods that can provide complementary information on the various constituents of polymer electrolyte fuel cells. In these methods, the membrane electrode assembly samples were measured ex situ in conditions as close as possible to those in fuel cells under humid N₂. The sample preparation and measurement optimization are important. Herein, we mainly reported on these identical location measurement methods, that is, the nano-X-ray absorption fine structure and scanning transmission electron microscope-energy dispersive X-ray spectroscopy and then discuss the results that could be obtained.     

燃料电池聚合物电解质膜的研究进展

本文根据聚合物电解质膜燃料电池操作温度、使用的电解质和燃料的不同,将其分为高温质子交换膜燃料电池、低温质子换膜燃料电池、直接甲醇燃料电池和阴离子交换膜燃料电池,综述了它们所用电解质膜的最新进展.第一部分简要介绍了这4种燃料电池的优点和不足.第二部分首先介绍了Nafion膜的结构模型,并对平行柱状纳米水通道模型在介观尺度上进行了修正;接着分别对应用于不同燃料电池的改性膜的改性思路作了分析;最后讨论了用于不同燃料电池的新型质子交换膜的研究,同时列举了性能突出的改性膜和新型质子交换膜.第三部分介绍了阴离子交换膜的研究现状.第四部分对未来聚合物电解质膜的研究作了展望.     

Mass transfer in porous systems, flooded in part with water, of gas diffusion and catalytic layers of the cathode of a fuel cell with a solid polymer electrolyte

Mass transfer in porous gas diffusion and catalytic layers of the cathode of a hydrogen-air fuel cell with a solid polymer electrolyte is considered. The transport processes are considered with allowance made for the partial flooding of porous systems of these layers with water, which forms during the fuel cell operation. The consideration also allows for the influence of the diluent gas present when air oxygen is used as the oxidant. The fraction of water-flooded pores is calculated within percolation theory as a function of structural parameters of the porous system. Conditions leading to the beginning of the gas diffusion layer flooding are presented.     

Preparation and characterization of sulfonated polyimide ionomers via post‐sulfonation method for fuel cell applications

This paper describes our work on the synthesis of a series of sulfonated homo‐/co‐polyimides (SPI) which were obtained by post‐sulfonation method over three steps. In the first step, 4,4′‐oxydianiline (ODA) and 4,4′‐diaminodiphenylsulfone (DDS) dissolved in N‐methyl pyrrolidone (NMP) were reacted with benzophenonetetracarboxylic dianhydride (BTDA) in order to yield poly(amic acid) (PAA). Secondly, precipitated PAA was sulfonated via concentrated sulfuric acid (95–98%) at room temperature to give post‐sulfonated PAA (PSPAA). Finally, PSPAA was converted into post‐sulfonated PI (PSPI) by the thermal imidization method. PSPIs with ion exchange capacity (IEC) ranging from 0.20 to 0.67 meq/g were prepared. The thermal properties of the PSPIs were evaluated and high desulfonation temperature was found in the range of 190–350°C, suggesting the high stability of sulfonic acid groups. In water, PSPI‐5 membrane displayed similar proton conductivity to Nafion®117, whereas this membrane showed poor conductivity in dry state. All PSPIs displayed good solubility in common polar aprotic solvents such as NMP and dimethylacetamide (DMAc). Furthermore, the effects of post‐sulfonation reaction on chemical structure, thermal oxidative behavior, and physical properties of the PSPI membranes such as membrane quality/stability and water uptake were discussed. Copyright © 2008 John Wiley & Sons, Ltd.     

New strategy for reversal tolerant anode for automotive polymer electrolyte fuel cell

New approach for the reversal tolerant anode for polymer electrolyte membrane fuel cell is suggested by using the multifunctional IrRu alloy catalyst having concurrent superior activities towards hydrogen oxidation reaction and oxygen evolution reaction to mitigate the degradation of anode under the fuel starvation condition.     

Synthesis of sulfonated poly(imidoaryl ether sulfone) membranes for polymer electrolyte membrane fuel cells

New sulfonated poly(imidoaryl ether sulfone) copolymers derived from sulfonated 4,4′‐dichlorodiphenyl sulfone, 4,4′‐dichlorodiphenyl sulfone, and imidoaryl biphenol were evaluated as polymer electrolyte membranes for direct methanol fuel cells. The sulfonated membranes were characterized with Fourier transform infrared spectroscopy, thermogravimetric analysis, and proton nuclear magnetic resonance spectra. The state of water in the membranes was measured with differential scanning calorimetry, and the existence of free water and bound water was discussed in terms of the sulfonation level. The 10 wt % weight loss temperatures of these copolymers were above 470 °C, indicating excellent thermooxidative stability to meet the severe criteria of harsh fuel‐cell conditions. The proton conductivities of the membranes ranged from 3.8 × 10^?2 to 5 × 10^?2 S/cm at 90 °C, depending on the degree of sulfonation. The sulfonated membranes maintained the original proton conductivity even after a boiling water test, and this indicated the excellent hydrolytic stability of the membranes. The methanol permeabilities ranged from 1.65 × 10^?8 to 5.14 × 10^?8 cm²/s and were lower than those of other conventional sulfonated ionomer membranes, particularly commercial perfluorinated sulfonated ionomer (Nafion). The properties of proton and methanol transport were discussed with respect to the state of water in the membranes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5620–5631, 2005     

Mechanical endurance of polymer electrolyte membrane and PEM fuel cell durability

The life of proton exchange membrane fuel cells (PEMFC) is currently limited by the mechanical endurance of polymer electrolyte membranes and membrane electrode assemblies (MEAs). In this paper, the authors report recent experimental and modeling work toward understanding the mechanisms of delayed mechanical failures of polymer electrolyte membranes and MEAs under relevant PEMFC operating conditions. Mechanical breach of membranes/MEAs in the form of pinholes and tears has been frequently observed after long‐term or accelerated testing of PEMFC cells/stacks. Catastrophic failure of cell/stack due to rapid gas crossover shortly follows the mechanical breach. Ex situ mechanical characterizations were performed on MEAs after being subjected to the accelerated chemical aging and relative humidity (RH) cycling tests. The results showed significant reduction of MEA ductility manifested as drastically reduced strain‐to‐failure of the chemically aged and RH‐cycled MEAs. Postmortem analysis revealed the formation and growth of mechanical defects such as cracks and crazing in the membranes and MEAs. A finite element model was used to estimate stress/strain states of an edge‐constrained MEA under rapid RH variations. Damage metrics for accelerated testing and life prediction of PEMFCs are discussed. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2346–2357, 2006     

Improving protonic conduction of membranes for polymer electrolyte fuel cells

Method for the modification of proton-conducting Nafion membranes by using a zirconium citrate one-substituted salt, aimed at the improving of characteristics of membranes for polymer-electrolyte-based fuel cells, is suggested. In the method, the membrane is impregnated first with zirconyl chloride and then with citric acid; an insoluble sol is thus formed in the membrane pores. The impregnation is carried out in ultrasound bath, using an isopropyl alcohol-water solvent, to make it more rapid and uniform. It is shown that the impregnation lowers the real component of the membrane impedance. The discharge characteristics of the impregnated and nonimpregnated membranes are compared.     

Synthesis and properties of novel sulfonated (co)polyimides bearing sulfonated aromatic pendant groups for PEFC applications

Novel sulfonated diamines bearing aromatic pendant groups, namely, 3,5‐diamino‐3′‐sulfo‐4′‐(4‐sulfophenoxy) benzophenone (DASSPB) and 3,5‐diamino‐3′‐sulfo‐4′‐(2,4‐disulfophenoxy) benzophenone (DASDSPB), were successfully synthesized. Novel side‐chain‐type sulfonated (co)polyimides (SPIs) were synthesized from these two diamines, 1,4,5,8‐naphthalene tetracarboxylic dianhydride (NTDA) and nonsulfonated diamines such as 4,4′‐bis(3‐aminophenoxy) phenyl sulfone (BAPPS). Tough and transparent membranes of SPIs with ion exchange capacity of 1.5–2.9 meq g^?1 were prepared. They showed good solubility and high thermal stability up to 300 °C. They showed isotropic membrane swelling in water, which was different from the main‐chain‐type and sulfoalkoxy‐based side‐chain‐type SPIs. The relative humidity (RH) and temperature dependence of proton conductivity were examined. At low RH, the novel SPI membranes showed much higher conductivity than the sulfoalkoxy‐based SPIs. They showed comparable or even higher proton conductivity than Nafion 112 in water at 60 °C (>0.10 S cm^?1). The membrane of NTDA‐DASDSPB/BAPPS (1/1)‐s displayed reasonably high proton conductivities of 0.05 and 0.30 S cm^?1 at 50 and 100% RH, respectively, at 120 °C. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2862–2872, 2006     

燃料电池用磺化聚酰亚胺质子交换膜材料的制备与性质

以联萘二酐、磺化二胺和含咪唑基团的非磺化二胺单体为原料,制备了一系列高相对分子质量的磺化聚酰亚胺,该类聚合物具有优异的溶解性和良好的成膜性.得到的质子交换膜具有优异的水解稳定性.苯并咪唑碱性基团的存在提高了磺化聚酰亚胺质子交换膜膜的溶胀稳定性和热稳定性、降低了膜的甲醇透过率.质子导电率测试结果表明,IEC值为2.55mequiv·g-1的膜室温条件下的质子导电率为0.121 S·cm-1,高于在相同测试条件下Nafion 117膜的质子导电率(0.09 S·cm-1).     

Pre-irradiation induced grafting of styrene into crosslinked and non-crosslinked polytetrafluoroethylene films for polymer electrolyte fuel cell applications. I: Influence of styrene grafting conditions

Crosslinked and non-crosslinked polytetrafluoroethylene (PTFE) films [RX-PTFE and V-PTFE films, respectively], were irradiated in air at room temperature using γ-rays from a ⁶⁰Co source. The irradiated films were grafted with styrene in liquid phase. The grafting of styrene into PTFE films was proved by FT-IR spectroscopy. The influence of the reaction temperature and pre-irradiation doses on the resulted degree of grafting was discussed. The grafting speed and the degree of grafting were determined by the reaction temperature and pre-irradiation doses. The apparent activation energies were calculated as 39.7 kJ/mol for RX-PTFE films and 59.5 kJ/mol for V-PTFE films. The dependence index on absorbed doses at pre-irradiation for RX-PTFE films is 0.66, and for V-PTFE films it is 1.57. The geometric size changes of the grafted films were measured and discussed. Interestingly, the thickness of the grafted films was strongly influenced by the reaction temperature. The tensile strength and the elongation at break of the non-grafted and grafted RX-PTFE and V-PTFE films were measured. The grafted films then are sulfonated by chlorosulfonic acid for polymer electrolyte fuel cell (PEFC) applications and the highest IEC value gained is over 3. The analysis of the sulfonated films are now in progress.     

Gas diffusion hindrances on Ni cermet anode in contact with Zr<Subscript>0.84</Subscript>Y<Subscript>0.16</Subscript>O<Subscript>1.92</Subscript> solid electrolyte

The electrochemical behavior of Ni cermet electrode with CeO_{2 ? x} additive in contact with YSZ electrode was studied by means of impedance spectroscopy in H₂, H₂O, CO₂, CO, He, and Ar gas media of various composition within the temperature range of 700 to 950°C. Near the equilibrium potential, the electrochemical impedance spectra of the studied electrodes indicate to three stages of electrode reaction. The polarization conductivity of the low-frequency stage of electrode reaction (σ_lf) is characterized with the following regularities: (a) temperature dependence of σ_lf has a positive slope in Arrhenius coordinates; (b) σ_lf increases upon replacement of gas mixture with lower mutual diffusion coefficient by mixture with higher mutual diffusion coefficient, while polarization conductivity values of other stages remain practically invariable; (c) concentration relationships of 1/σ_lfrecorded for constant activity of oxygen in the gas phase are linear in the 1/σ_lf vs. 1/P _{CO 2} (P _CO) coordinates; (d) no low-frequency stage of the electrode reaction is observed upon electrochemical inflow (outflow) of the gas reagents (reaction products) to (from) the test electrodes (current passing through closely pressed specimens and central specimen impedance measurement); and (e) no change in the gas flow rate affects σ_lf value. The observed regularities were explained by assuming the gas diffusion nature of the low-frequency stage of the electrode reaction. The gas diffusion layer thickness was estimated.     

Sulfonated poly(ether sulfone)/sulfonated polybenzimidazole blend membrane for fuel cell applications

Polymer blending is used to modify or improve the dimensional and thermal stability of any two different polymers or copolymers. In this study, both sulfonated polybenzimidazole homopolymer (MS-p-PBI 100) and sulfonated poly(aryl ether benzimidazole) copolymers (MS-p-PBI 50, 60, 70, 80, 90) were successfully synthesized from commercially available monomers. The chemical structure and thermal stability of these polymers was characterized by ¹H NMR, FT-IR and TGA techniques. Blend membranes (BMs) were prepared from the salt forms of sulfonated poly(ether sulfone) (PES 70) and MS-p-PBI 100 using dimethylacetamide (DMAc). These blend membranes exhibited good stability in boiling water. The blending of 1 wt.% of MS-p-PBI 100 and 99 wt.% of PES 70 to produce the blend membrane BM 1 reduced membrane swelling, thus leading to good dimensional stability and comparable proton conductivity. Hence, BM 1 was chosen for the fabrication of a membrane electrode assembly (MEA) for proton exchange membrane fuel cell (PEMFC) and direct methanol fuel cell (DMFC) applications. This paper reports on PEMFC and DMFC performance under specific conditions.     

Pre-irradiation induced grafting of styrene into crosslinked and non-crosslinked polytetrafluoroethylene films for polymer electrolyte fuel cell applications. II: Characterization of the styrene grafted films

Crosslinked and non-crosslinked polytetrafluoroethylene films (RX-PTFE and V-PTFE films, respectively) were irradiated by γ-ray and then grafted with styrene in liquid phase. Microscope FT-IR spectroscopy, TGA, solid state ¹³C CP/MAS and high resolution HS/MAS NMR spectroscopy, wide-angle X-ray diffraction (WAXD) study were used to get the structural information of the styrene grafted RX-PTFE and V-PTFE films. From microscope FT-IR spectra of the grafted RX-PTFE films, the “grafting front mechanism” was proved. TGA analysis showed that the grafted films have a small degradation step and two main degradation steps. In the ¹³C CP/MAS NMR spectra of the non-grafted films, there are no signal due to the absence of the hydrogen atom. While in the spectra of the grafted films, there are signals attributed to the polystyrene grafts. In the ¹³C HS/MAS NMR spectra of the grafted films, the relative intensity of the peaks attributed to the polystyrene grafts increased while the relative intensity of the peak attributed to PTFE matrix decreased with the increase in the DOG. From WAXD patterns, the intensity of the crystalline peak decrease with the increase in the DOG. The grafted films were sulfonated by chlorosulfonic acid and the results of highest IEC value exceeded 3.0. Those results will be reported in the near future.     

Synthesis and characterization of sulfonated polyimide membranes for direct methanol fuel cell

The sulfonated polyimide (SPI) membranes for direct methanol fuel cell (DMFC) were synthesized with 3,3′,4,4′-benzophenonetetracarboxylic dianhydride (BTDA), 2,2′-benzidinedisulfonic acid (BDSA), 4,4′-oxydianiline (ODA) through classical two-step methods: (1) preparation of sulfonated poly(amic acid) (SPAA) precursors with different sulfonation levels by controlling the molar ratio of BDSA to ODA, and (2) thermal imidization of the SPAA films. The chemical structure and the imidization from SPAA membranes were characterized by FT-IR with temperature, and the sulfonation levels were determined by elemental analysis. The thermal stability of the membranes was also characterized by TGA. From water uptake and small angle X-ray scattering (SAXS) experiments for different sulfonation levels, it was found that the number of water clusters in SPI membranes increased as the water uptake of membranes increased, but the size of water cluster was not changed with the sulfonation levels. The proton conductivity and the methanol permeability of SPI membrane showed a sudden leap like a percolation phenomenon around 35 mol% of sulfonation level. The SPI membranes exhibited relatively high proton conductivity and extremely low methanol permeability, and showed the feasibility of suitable polymer electrolyte membranes (PEM) for DMFC.     

Synthesis and test of palladium-based nanostructured anodic electrocatalysts for hydrogen fuel cells with solid polymer electrolyte

Palladium-based nanostructured electrocatalysts on the Vulcan XC-72 carbon support for fuel cells with solid polymer electrolyte are synthesized and studied. In particular, electrochemical studies of the synthesized catalysts are carried out and membrane-electrode assemblies are assembled on their basis and tested. The test results indicate that platinum can be replaced with palladium in the hydrogen electrode of the fuel cells.