Thin solid state reference electrodes for use in solid polymer electrolytes

This paper reports two low-profile (~ 10 μm thick) solid state reference electrodes for use in solid polymer electrolytes. The thin, open geometry of the electrodes enables close positioning between the working and counter electrodes. The first electrode uses the palladium hydride (Pd|PdH_x) couple (PHRE), and the second utilises the hydrous iridium oxide (IrO_x·yH₂O|IrO_a·bH₂O) couple (IORE). To our knowledge this is the first use of the latter as a reference electrode. The PHRE had a stable potential of + 70 mV vs RHE with a 4 mV h^− 1 drift and two hour lifetime, whilst the IORE gave a potential of + 847 mV vs RHE with a drift of 0.3 mV h^− 1 and no deterioration after 24 h of use. The use of these reference electrodes in a three-electrode solid state cell and a fuel cell is demonstrated.     

Highly active PtRuFe/C catalyst for methanol electro-oxidation

High methanol electro-oxidation activity was obtained on novel PtRuFe/C (2:1:1 at.%) catalyst. Mass and specific activities were 5.67 A  g⁻¹ catal. and 177 mA m⁻² for the PtRuFe/C catalyst while those of the commercial PtRu/C catalyst were 2.28 A g⁻¹ catal. and 87.7 mA m⁻², respectively. CO stripping results showed that on-set voltage for CO electro-oxidation was lowered by incorporation of Fe. XRD and XPS results revealed that Fe₂O₃ was formed instead of Fe(0), which resulted in large electron deficiency in Pt and easy CO electro-oxidation. The electron deficiency of Pt was proved by XPS results of Pt4f peaks, which moved to higher binding energies in PtRuFe/C than PtRu/C.     

A binder-free thin film anode composed of Co2 +-intercalated buserite grown on carbon cloth for oxygen evolution reaction

We present a binder-free catalytic anode for highly efficient and stable oxygen evolution reaction in alkaline media. The catalyst consists of a thin film of buserite-type layered manganese dioxide (MnO₂) intercalated with Co^2 + ions, resulting from electrodeposition of the layered MnO₂ film with tetrabutylammonium (Bu₄N⁺) ions on a carbon cloth, followed by ion-exchange of the initially incorporated Bu₄N⁺ with Co^2 + in solution. The electrode is capable to produce a current density of 10 mA cm^− 2 at an overpotential (η) of 377 mV with a Tafel slope of 48 mV dec^− 1, much superior to the layered MnO₂ without Co^2 +.     

Investigation of the Pt–Ni–Pb/C ternary alloy catalysts for methanol electrooxidation

This research is aimed to increase the activity of anodic catalysts and thus to lower noble metal loading in anodes for methanol electrooxidation. The Pt–Ni–Pb/C catalysts with different molar compositions were prepared. Their performance were tested by using a glassy carbon disk electrode through cyclic voltammetric curves in a solution of 0.5 mol L⁻¹ CH₃OH and 0.5 mol L⁻¹ H₂SO₄. The performances of Pt–Ni–Pb/C catalyst with optimum composition (the molar ratio of Pt/Ni/Pb is 5:4:1) and Pt/C (E-Tek) were also compared. Their particle sizes and structures were determined by means of X-ray diffraction (XRD). The XRD results show, compared with that of Pt/C, the lattice parameter of Pt–Ni–Pb (5:4:1)/C catalyst decreases, its diffraction peaks are shifted slightly to a higher 2θ values. This indicates the formation of an alloy involving the incorporation of Ni and Pb atoms into the fcc structure of Pt. The electrochemical measurement shows the activity of Pt–Ni–Pb/C catalyst with an atomic ratio of 5:4:1 for methanol electrooxidation is the best among all different compositions. The activity of Pt–Ni–Pb (5:4:1)/C catalyst is much higher than that of Pt/C (E-Tek).     

Platinum nanoparticles supported on nitrobenzene-functionalised graphene nanosheets as electrocatalysts for oxygen reduction reaction in alkaline media

A systematic study on the electrocatalytic properties of Pt nanoparticles supported on nitrobenzene-modified graphene (Pt-NB/G) as catalyst for oxygen reduction reaction (ORR) in alkaline solution was performed. Graphene nanosheets were spontaneously grafted with nitrophenyl groups using 4-nitrobenzenediazonium salt. The electrocatalytic activity towards the ORR and stability of the prepared catalysts in 0.1 M KOH solution have been studied and compared with that of the commercial Pt/C catalyst. The results obtained show that the NB-modified graphene nanosheets can be good Pt catalyst support with high stability and excellent electrocatalytic properties. The specific activity of Pt-NB/G for O₂ reduction was 0.184 mA cm⁻², which is very close to that obtained for commercial 20 wt% Pt/C catalyst (0.214 mA cm⁻²) at 0.9 V vs. RHE. The Pt-NB/G hybrid material promotes a four-electron reduction of oxygen and can be used as a promising cathode catalyst in alkaline fuel cells.     

Optimization of structured cellular foam-based catalysts for low-temperature carbon dioxide methanation in a platelet milli-reactor

Here, we present a preliminary study to choose a catalyst with enough catalytic activity at temperatures below 250 °C, in order to study heat transfer in a platelet milli-reactor (PMR) with an infrared camera and a commercial window inserted on the top of our reactor that only withstands a maximal temperature of 250 °C. The higher methane productivity of foam catalysts compared to powder catalysts was revealed. Foam catalysts, all impregnated with the same amount of active phase (Ni + Ru) and with different coatings, were compared to SiC only impregnated with Ni + Ru. The different coatings studied were: carbon nanofibers (CNF), ceria–zirconia (CZ) and the combination of both. Both CNF and CZ washcoats were able to increase the low specific surface area of the SiC foam. Moreover, the presence of ceria–zirconia was proven to be essential for ensuring high methane productivities. The catalyst combining both CNF and CZ showed the best results.     

Investigation of steam reforming of acetic acid to hydrogen over Ni–Co metal catalyst

Catalytic generation of hydrogen by steam reforming of acetic acid over a series of Ni–Co catalysts have been studied. The catalyst with the molar ratio of 0.25:1 between Ni and Co was superior to other catalysts. The effects of reaction temperature, liquid hourly space velocity (LHSV) and molar ratios of steam-to-carbon (S/C) were studied in detail over this catalyst. At T = 673 K, LHSV = 5.1 h⁻¹, S/C = 7.5:1, the catalyst exhibited the best performances. Acetic acid was converted completely to hydrogen, while H₂ selectivity reached up to 96.3% and CO₂ selectivity up to 98.1% was obtained, respectively. Ni–Co catalyst showed rather stable performances for the 70 h time-on-stream without any deactivation.     

Study of CuZnMOx oxides (M = Al,Zr, Ce,CeZr) for the catalytic hydrogenation of CO2 into methanol

CuO–ZnO–Al₂O₃ catalysts were synthesized by two methods, sol–gel and co-precipitation syntheses. Al₂O₃ was then substituted with other supports, such as ZrO₂, CeO₂ and CeO₂–ZrO₂ in order to have a better understanding of the support's effect. These catalysts containing 30 wt% of Cu were then tested for CO₂ hydrogenation into methanol. The effect of reaction temperature and GHSV on the catalytic behaviour was also investigated. The best results were obtained with a 30 CuO–ZnO–ZrO₂ catalyst synthesized by co-precipitation and calcined at 400 °C. This catalyst presents a good CO₂ conversion rate (23%) with 33% of methanol selectivity, leading to a methanol productivity of 331 g_MeOH.kg_cata⁻¹·h⁻¹ at 280 °C under 50 bar and a GHSV of 10,000 h⁻¹.     

Investigation of immiscible alloy system of Al–Sn thin films as anodes for lithium ion batteries

The Al–Sn, which is immiscible alloy, film was prepared by e-beam deposition to explore the possibility as anode material for lithium ion batteries for the first time. The film has a complex structure with tiny Sn particles dispersed homogeneously in the Al active matrix. The diffusion coefficients of Li⁺ in these Al–Sn alloy films were determined to be 2.1–3.2 × 10⁻⁸ cm²/s by linear sweep voltammetry. The film electrode with high Al content (Al–33wt%Sn) delivered a high initial discharge capacity of 972.8 mA h g⁻¹, while the film electrode with high Sn content (Al–64wt%Sn) with an initial discharge capacity of 552 mA h g⁻¹ showed good cycle performance indicated by retaining a capacity of about 381 mA h g⁻¹ after 60 cycles. Our preliminary results demonstrate that Al–Sn immiscible alloy is a potential candidate for anodic material of lithium ion batteries.     

Catalytic vapor-phase oxidation of 2,2,2-trifluoroethanol

The synthesis of trifluoroacetaldehyde by vapor-phase oxidation of 2,2,2-trifluoroethanol using supported vanadium catalysts was studied. Significant differences were observed in the reaction outcomes resulting from different types of catalysts. The ZrO₂- and Al₂O₃-supported catalyst demonstrated both high catalytic activity and selectivity. The addition of co-catalysts such as MoO₃ or SnO₂ improved catalytic performance (Selectivity: up to 91%; S.T.Y.: >200 g L⁻¹ h⁻¹). The experimental results on catalyst lifetime showed a marked decrease in the activity of the Al₂O₃-supported catalyst within tens of hours, while the ZrO₂-supported catalyst showed little, if any, performance alterations for 2000 h.     

Influence of gas hourly space velocity on the activity of monolithic catalysts for the simultaneous removal of soot and NOx

Cordierite-supported structured catalysts were prepared with several alumina-based suspensions containing K, Cs or Ba as alkali promoter, and Co, or Cu as active metals. The prepared catalysts were tested in a lab installation with a gas hourly space velocity (GHSV) from 1300 h⁻¹ to the one representative of the exhaust gases of a diesel engine, i.e. GHSV = 36,690 h⁻¹. Significant differences in the behavior of the catalysts are observed when increasing the GHSV, pointing to different predominant factors taking place in each case depending on the active metal and the alkali promoter used.     

Intrinsically microporous polymer slows down fuel cell catalyst corrosion

The limited stability of fuel cell cathode catalysts causes a significant loss of operational cell voltage with commercial Pt-based catalysts, which hinders the wider commercialization of fuel cell technologies. We demonstrate beneficial effects of a highly rigid and porous polymer of intrinsic microporosity (PIM-EA-TB with BET surface area 1027 m² g^− 1) in accelerated catalyst corrosion experiments. Porous films of PIM-EA-TB offer an effective protective matrix for the prevention of Pt/C catalyst corrosion without impeding flux of reagents. The results of electrochemical cycling tests show that the PIM-EA-TB protected Pt/C (denoted here as PIM@Pt/C) exhibit a significantly enhanced durability as compared to a conventional Pt/C catalyst.     

Spherical Sn–Ni–C alloy anode material with submicro/micro complex particle structure for lithium secondary batteries

Submicro/micro-scaled spherical Sn–Ni–C alloy powders synthesized from oxides of Sn and Ni via carbothermal reduction at 900 °C were examined for use as anode materials in Li-ion battery. The synthesized spherical Sn–Ni–C particles show a loose micro-sized structure and a multi-phase composition. The reaction product carbon oxide gases yielded in the carbothermal reduction process should be responsible to the loose structure characteristics of Sn–Ni–C particles. The prepared Sn–Ni–C alloy composite electrode exhibits a stable reversible capacity of 310 mA h g⁻¹ at constant current density of 100 mA g⁻¹, and can be retained at 290 mA h g⁻¹ after 25 cycles. The space existing in loose particle can accommodate the large volume changes during charge/discharge cycling. The ductile component Ni plays as a buffer to relieve the mechanical stress induced by the large volume changes upon cycling. The remained carbon can prevent the aggregation between small alloy particles. All these factors contribute greatly to the excellent cycling stability of Sn–Ni–C alloy electrode. This carbothermal reduction method is simple, cheap and mass-productive, thus suitable to large scale production of alloy anode powders used for lithium ion batteries.     

Nanocrystalline FeWO4 as a pseudocapacitive electrode material for high volumetric energy density supercapacitors operated in an aqueous electrolyte

Iron tungstate (FeWO₄) has been synthesized using two low-temperature synthetic routes and investigated as a new pseudocapacitive electrode material for supercapacitors operating in a neutral aqueous electrolyte. Its electrochemical properties are clearly related to the specific surface area and seem to originate from Fe^3 +/Fe^2 + fast surface reactions. For FeWO₄ obtained by polyol-mediated synthesis, a high volumetric capacitance of 210 F·cm^− 3 (i.e. more than two times higher than that of activated carbon) was measured at 20 mV·s^− 1 with less than 5% fade over 10,000 cycles. Furthermore, unlike most of the previously investigated iron based electrodes, a unique pseudocapacitive behavior is observed, thus emphasizing the role of the crystallographic structure on the electrochemical signature.     

Mesoporous Fe2O3 nanoparticles as high performance anode materials for lithium-ion batteries

This work introduces an effective, inexpensive, and large-scale production approach to the synthesis of Fe₂O₃ nanoparticles with a favorable configuration that 5 nm iron oxide domains in diameter assembled into a mesoporous network. The phase structure, morphology, and pore nature were characterized systematically. When used as anode materials for lithium-ion batteries, the mesoporous Fe₂O₃ nanoparticles exhibit excellent cycling performance (1009 mA h g^− 1 at 100 mA g^− 1 up to 230 cycles) and rate capability (reversible charging capacity of 420 mA h g^− 1 at 1000 mA g^− 1 during 230 cycles). This research suggests that the mesoporous Fe₂O₃ nanoparticles could be suitable as a high rate performance anode material for lithium-ion batteries.     

Bioelectrocatalytic formate oxidation and carbon dioxide reduction at high current density and low overpotential with tungsten-containing formate dehydrogenase and mediators

We show a great possibility of mediated enzymatic bioelectrocatalysis in the formate oxidation and the carbon dioxide (CO₂) reduction at high current densities and low overpotentials. Tungsten-containing formate dehydrogenase (FoDH1) from Methylobacterium extorquens AM1 was used as a catalyst and immobilized on a Ketjen Black-modified electrode. For the formate oxidation, a high limiting current density (j_lim) of ca. 24 mA cm^− 2 was realized with a half wave potential (E_1/2) of only 0.12 V more positive than the formal potential of the formate/CO₂ couple (E°′_CO2) at 30 °C in the presence of methyl viologen (MV^2 +) as a mediator, and j_lim reached ca. 145 mA cm^− 2 at 60 °C. Even when a viologen-functionalized polymer was co-immobilized with FoDH1 on the porous electrode, j_lim of ca. 30 mA cm^− 2 was attained at 60 °C with E_1/2 = E°′_CO2 + 0.13 V. On the other hand, the CO₂ reduction was also realized with j_lim ≈ 15 mA cm^− 2 and E_1/2 = E°′_CO2 − 0.04 V at pH 6.6 and 60 °C in the presence of MV^2 +.     

Studying the oxygen reduction and hydrogen oxidation reactions under realistic fuel cell conditions

A new approach to test fuel cell catalysts under conditions of high mass transport and variable temperature is described. This approach relies upon utilising a 5 μm thick gold grid to act as a catalyst support in contact with a perfluorsulfonic acid (PFSA) membrane in a true three electrode electrochemical configuration. The gold grid has 20 μm × 20 μm sized holes in it which allow the reactant gas to reach the catalyst layer. The high electrical conductivity and low profile of the grid ensure that electrical and mass transport losses are minimal. We have used this configuration to look at the oxygen reduction reaction (orr) and the hydrogen oxidation reaction (hor) on a platinum-black and platinum on carbon catalyst at a loading of about 10 μg cm⁻². We find that for the orr we can measure kinetic currents over the entire range of relevant fuel cell operating potentials (0.55–1 V). Although platinum-black shows higher specific catalytic activity towards the orr than platinum on carbon at high potentials, this performance benefit is reduced at lower potentials. For the hor we measure exchange current densities of 0.022 A cm⁻² and 0.026 A cm⁻² respectively on the Pt-Black and Pt/C. These values indicate that there does not appear to be a size effect for the hor, unlike the orr.     

Determination of the Tafel slope for oxygen evolution on boron-doped diamond electrodes

It has been reported that the oxygen evolution reaction (OER) on boron-doped diamond (BDD) electrodes appears at high overpotential and results in unusually high Tafel slope. In this work, we have studied the OER in 1 M HClO₄ on BDD macroelectrode and microelectrodes-array (MEA). The correction of the anodic polarization curve for ohmic drop has been performed on BDD macroelectrode taking into account the total uncompensated resistance of the studied system. On BDD MEA, no correction of the polarization curve was necessary due to the small contribution of ohmic drop to the measured potential. At low overpotential (<1.2 V), abnormally high Tafel slopes (340 and 680 mV dec⁻¹ on BDD MEA and BDD, respectively) have been observed. Such high slopes may result from the presence of surface redox couples/functional groups which act as a barrier for OER on BDD. In this potential region, the Tafel slope depends strongly on the state of the electrode surface. In the high overpotential region (>1.2 V), the Tafel slope has been found equal to 120 mV dec⁻¹, which is the theoretical value considering a first or a second electron transfer step as the rate determining step.     

Cyanamide-derived non-precious metal catalyst for oxygen reduction

Cyanamide was used in the preparation series of metal–nitrogen–carbon (M–N–C) oxygen reduction catalysts. The best catalyst, treated at 1050 °C, shows good performance versus previously reported non-precious metal catalysts with an OCV ~ 1.0 V and a current density of 105 mA/cm² (iR-corrected) at 0.80 V in H₂/O₂ fuel cell testing (catalyst loading: 4 mg cm^? 2). Although nitrogen content has been previously correlated positively with ORR activity, no such trend is observed here for any nitrogen type. The combined effects of nitrogen and sulfur incorporation into the carbon may account for the high activity of the 1050 °C catalyst.     

Combinatorial screening of ternary Pt–Ni–Cr catalysts for methanol electro-oxidation

Methanol electro-oxidation activity of ternary Pt–Ni–Cr system was studied by using a combinatorial screening method. A Pt–Ni–Cr thin-film library was prepared by sputtering and quickly characterized by a multichannel multielectrode analyzer. Among the 63 different composition thin-film catalysts, Pt₂₈Ni₃₆Cr₃₆ showed the highest methanol electro-oxidation activity and good stability. This new composition was also studied in its powder form by synthesizing and characterizing Pt₂₈Ni₃₆Cr₃₆/C catalyst. In chronoamperometry testing, the Pt₂₈Ni₃₆Cr₃₆/C catalyst exhibited “decay-free” behavior during 600 s operation by keeping its current density up to 97.1% of its peak current density, while the current densities of Pt/C and Pt₅₀Ru₅₀/C catalysts decreased to 14.0% and 60.3% of their peak current densities, respectively. At 600 s operation, current density of the Pt₂₈Ni₃₆Cr₃₆/C catalyst was 23.8 A g_{noble metal}⁻¹, while that of those of the Pt/C and Pt₅₀Ru₅₀/C catalysts were 2.74 and 18.8 A g_{noble metal}⁻¹, respectively.